Power Wheels Kawasaki Adventure 4x4 Owner'S Manual With Assembly Instructions Download Page 16

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ASSEMBLY

B9785b-0920

• Slide a small trailer hubcap,

indented side down

, onto the short

trailer axle.

• Slide a small trailer wheel,

flat side up

, onto the short trailer axle.

• Slide a small bushing,

barrel side first

, onto the short trailer axle.

• Slide a

" washer onto the short trailer axle.

• Slide another small bushing,

ring side down

, onto the short

trailer axle.

Small Bushing

Ring Side Down

" Washer

Small Bushing

Barrel Side First

Small

Trailer Wheel

Flat Side Up

Small Trailer Hubcap

Indented Side Down

Short Trailer Axle

Ring

Barrel

SMALL

BUSHING

• Turn the trailer assembly upside-down.
• Slide the trailer axle assembly through the holes in the trailer frame.

Trailer Frame Holes

Trailer Axle

Assembly

• Slide a small bushing,

barrel side first

, onto the trailer axle.

• Slide a

" washer onto the trailer axle.

• Slide another small bushing,

ring side first

, onto the trailer axle.

• Slide the small trailer wheel,

flat side first

, onto the trailer axle.

• Fit a small trailer hubcap,

peg side first

, onto the trailer axle.

Trailer Axle

Assembly

Small Bushing

Barrel Side First

Small Bushing

Ring Side First

Small Trailer

Hubcap

Peg Side First

Small Trailer Wheel

Flat Side First

" Washer

BOTTOM VIEW

Ring

Barrel

SMALL

BUSHING

Summary of Contents for Kawasaki Adventure 4x4

Page 1: ...ave it with your original sales receipt with your original sales receipt Tools needed for assembly Phillips Screwdriver Hammer and Tools needed for assembly Phillips Screwdriver Hammer and Adjustable Wrench all not included Assembly Tool included Adjustable Wrench all not included Assembly Tool included Use only with a Power Wheels Use only with a Power Wheels 12 Volt Rechargeable Battery 12 Volt ...

Page 2: ... reasons your vehicle has been pre set so that it will operate at low speed You must connect the high speed lock out to allow operation of the vehicle at high speed Please see page 23 for detailed instructions If you have any questions about your Power Wheels vehicle please call our toll free service lines at 1 800 348 0751 from 8 AM to 6 PM EST Monday through Friday Trained customer service repre...

Page 3: ... a fire or explosion resulting in serious injury Use of Power Wheels components in products other than Power Wheels vehicles could cause overheating fire or explosion The battery must be handled by adults only The battery is heavy and contains sulfuric acid electrolyte Dropping the battery could result in serious injury Never allow children to charge the battery Battery charging must be done by ad...

Page 4: ...ll packaging material until assembly is complete to ensure that no parts are discarded Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant B9785b 0920 Seat Rack Located on front end of vehicle Brushguard Vehicle Body Long Rear Vehicle Axle Large Vehicle Hubcap 4 Wide Rear Vehicle Wheels 2 Narrow Front ...

Page 5: ...S C B9785b 0920 Bucket Trailer Frame Small Trailer Wheel 2 Fender 2 Short Trailer Axle Left Grip with Small Hole Right Grip with Large Hole Hitch Cover Small Trailer Hubcap 2 Hitch Mount Clip Handlebar Rear Wheel Driver 2 ...

Page 6: ...r convenience we included extra fasteners Note Tighten and loosen all screws with a Phillips screwdriver Do not over tighten the screws Part not shown Label Sheet and Assembly Tool Key Small Bushing 4 Large Bushing 2 Knob 2 7 16 Washer 4 437 Cap Nut 4 437 8 x 3 4 Screw 23 8 x 2 Screw 4 3 16 Washer 2 10 x 3 4 Screw 1 ...

Page 7: ...PARTS DIAGRAM D B9785b 0920 7 21 Note Some parts shown are assembled on both sides of the vehicle VEHICLE 2 3 8 9 10 7 6 5 4 11 12 31 33 13 14 17 16 15 20 16 17 19 18 1 32 ...

Page 8: ... 2 1 5 Narrow Front Vehicle Wheel 2 1 6 Large Vehicle Hubcap 4 1 7 437 Cap Nut 4 1 8 Rear Wheel Driver 2 1 9 Wide Rear Vehicle Wheel 2 20 Long Rear Vehicle Axle 21 12 Volt Charger 22 Bucket 23 Fender 2 24 Trailer Frame 25 Hitch Mount Clip 26 Hitch Cover 27 Short Trailer Axle 28 Small Bushing 4 29 Small Trailer Wheel 2 30 Small Trailer Hubcap 2 31 3 16 Washer 2 32 10 x 3 4 Screw 33 10 Lock Nut Asse...

Page 9: ...eset itself after approximately 25 seconds and allow the vehicle to resume normal operations To avoid repeated automatic shut downs do not overload the vehicle by exceeding the 130 lb 59 kg total maximum weight capacity vehicle 90 lbs 41 kg trailer 40 lbs 18 kg or by towing anything behind the vehicle Avoid severe driving conditions such as driving up slopes or running into fixed objects which can...

Page 10: ... been removed please fit the rack to the pegs on the front end of the vehicle Fit a 8 x 3 4 screw into one of the indents in the rack Using a Phillips screwdriver turn the screw to make a hole in the rack Continue to tighten the screw with the Phillips screwdriver Repeat this procedure to assemble three more 8 x 3 4 screws into the rack 8 x 3 4 Screws United States Only This equipment has been tes...

Page 11: ...t axle Slide a large bushing flat side first onto a front axle Slide a narrow front vehicle wheel labeled R flat side first onto a front axle Slide a large hubcap peg side first onto a front axle Large Hubcap Peg Side First Assembly Tool Fit a 437 cap nut on the end of the front axle Fit the assembly tool over the cap nut Tap the end of the assembly tool with a hammer to secure the cap nut on the ...

Page 12: ...e Assembly 6 7 BOTTOM REAR VIEW Slide a rear wheel driver ring side out onto the vehicle rear axle Make sure the rear wheel driver fits onto the pins in the motor assembly Slide a wide rear vehicle wheel labeled L ribs facing in onto the vehicle rear axle Make sure the ribs on the wide rear vehicle wheel fit into the grooves on the rear wheel driver Slide a large hubcap indented side out onto the ...

Page 13: ...e sure to fit the handlebar connector down through the opening in the front end of the vehicle before you snap the handlebar to the vehicle Insert the steering column down through the opening in the front end of the vehicle A Be sure to fit the steering column through the opening in the brushguard and the hole in the steering linkage underneath the vehicle Now insert the handlebar connector down t...

Page 14: ...ces the front of the vehicle While holding the lock nut steady with an adjustable wrench tighten the screw with a Phillips screwdriver Do not over tighten Turn the vehicle upright First insert the tab on the front of the seat into the slot toward the front end of the vehicle A Then insert and snap the tab on the rear of the seat into the slot in the rear of the vehicle B A Front Tab B Rear Tab 10 ...

Page 15: ...ip is smaller than the hole in the right grip Fit the left grip on the end of the left handlebar Fit the right grip on the end of the right handlebar Hint If it is difficult to slide a grip onto the handlebar moisten the inside of the grip with water Right Grip Large Hole FRONT VIEW 17 Left Grip Small Hole 18 Insert four 8 x 3 4 screws into the trailer frame slats and tighten Rotate the bucket ont...

Page 16: ...wn Short Trailer Axle Ring Barrel SMALL BUSHING Turn the trailer assembly upside down Slide the trailer axle assembly through the holes in the trailer frame Trailer Frame Holes Trailer Axle Assembly Slide a small bushing barrel side first onto the trailer axle Slide a 7 16 washer onto the trailer axle Slide another small bushing ring side first onto the trailer axle Slide the small trailer wheel f...

Page 17: ...Position the hitch clip with the tabs upright and the long end toward the rear end of the trailer assembly Fit the hitch clip onto the indent in the trailer assembly Rear End of Trailer Assembly Hitch Clip Indent 25 Fit the hitch cover over the hitch clip and onto the trailer assembly Insert five 8 x 3 4 screws into the hitch cover and tighten Hitch Cover Hitch Clip Turn the trailer upright Fit a ...

Page 18: ...x 3 4 Screws through Outer Holes Snap the shovel into the clips in the rear of the vehicle Insert and snap the trailer hitch into the hole in the trailer mount on the back end of the vehicle Trailer Mount Hole Trailer Hitch Shovel 28 29 One year limited warranty from the date of purchase on the Power Wheels vehicle Six month limited warranty on the 12 volt battery For the original purchaser this o...

Page 19: ... dry cloth to remove any dust or oils Place the labels exactly as shown in the illustrations For best results avoid repositioning a label once it has been applied to the vehicle After applying a label rub the label firmly with a clean dry cloth to make sure the label is adhered to your vehicle Start at the center of a label and smooth towards the outer edges to remove air bubbles FRONT VIEW DECORA...

Page 20: ...r than 30 hours Failure to follow these instructions may damage your battery and will void your warranty B9785b 0920 20 BATTERY INSTALLATION K Battery Clamp 2 Lift and rotate the battery compartment cover open Plug the motor harness connector into the battery Push firmly Push the battery clamp Insert the 12 volt battery into the battery compartment Release the battery clamp Battery Compartment Cov...

Page 21: ...ng Call a physician Charge a new battery for at least 18 hours before first use Never charge the battery longer than 30 hours Overcharging or undercharging the battery may shorten battery life and decrease vehicle running time After the first charge recharge the battery for at least 14 hours after each use Never charge the battery longer than 30 hours Charge the battery after each use regardless o...

Page 22: ...ehicle only in the daytime or a well lit area 7 Do not allow your child to drive on sloped or inclined surfaces Restrict your child s driving to generally level ground ONLY 8 Do not allow your child to drive down or across a steep slope The vehicle may gain unsafe speed even if the pedal is released to stop The vehicle may tilt and tip over The wheels could lose traction causing the vehicle to sli...

Page 23: ...cle drives forward at a maximum speed of 21 2 mph Help your child practice steering to learn how far and how quickly to turn the handlebar when driving forward in low speed Press the reverse button on the tank Press the foot pedal The vehicle backs up at a maximum speed of 21 2 mph Note The vehicle is designed to operate in low speed 21 2 mph only in reverse Help your child practice steering to le...

Page 24: ...iler Mount Hole Trailer Hitch IMPORTANT Do not attach any other vehicle or object to the vehicle Hint We recommend adult assistance Squeeze the hitch clip and push up to remove the trailer from the vehicle Hitch Clip Push the latch and watch the bucket dump IMPORTANT Be sure you instruct children that it is unsafe to press the latch while a child is riding in the trailer Latch IMPORTANT Do not att...

Page 25: ...drive up hills or run into fixed objects which can cause the wheels to stop spinning while power is still being supplied to the motors If a thermal fuse continually trips contact your local Power Wheels authorized service center Loose wire or loose connectors Check all wires and connectors Make sure the motor harness connector is plugged into the battery and that there are no loose wires around th...

Page 26: ...ume normal operation To avoid repeated automatic shutdowns do not overload the vehicle by exceeding the 130 lb maximum weight capacity 90 lbs vehicle 40 lbs trailer or by towing anything behind the vehicle Do not drive up hills or run into fixed objects which can cause the wheels to stop spinning while power is still being supplied to the motors If a thermal fuse continually trips contact your loc...

Page 27: ...begin to spin there may be a problem with the vehicle Contact your local Power Wheels authorized service center for diagnosis and repair Sometimes the vehicle doesn t run but other times it does Loose wire or connector Check all wires around the motors and all connectors to make sure they are tight Motor or electrical switch damage Contact your local Power Wheels authorized service center for diag...

Page 28: ...4052 U S A 2005 Mattel Inc All Rights Reserved and designate U S trademarks of Mattel Inc PRINTED IN MEXICO B9785b 0920 Before first time use you must charge the battery 18 hours Charge the battery immediately after each use Charge the battery once a month even if the vehicle is not used or stored Do not return your vehicle to the store We re a toll free phone call away and we can help If you are ...

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