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Power Electronics SD700FL Series, Hardware And Installation Manual

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Power Electronics SD700FL Series Hardware And Installation Manual Download Page 5

POWER ELECTRONICS 

SD700FL SERIES 

 

 

3 

 

 
SAFETY SYMBOLS 

Always follow safety instructions to prevent accidents and potential hazards from occurring. 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Edition of December 2012 

This  publication  could  present  technical  imprecision  or  misprints.  The  information  here  included  will  be 
periodically modified and updated, and all those modifications will be incorporated in later editions.  
To  consult  the  most  updated  information  of  this  product  you  might  access  through  our  website 
www.power-electronics.com where the latest version of this manual can be downloaded. 

 

 

 

 

WARNING 

This  symbol  means  improper  operation  may  results  in  serious  personal 
injury or death. 

 

 

CAUTION 

Identifies shock hazards under certain conditions. Particular  attention  should 
be  given  because  dangerous  voltage  may  be  present.  Maintenance 
operation should be done by qualified personnel.

 

 

Identifies potential hazards under certain conditions. Read the message and 
follow the instructions carefully. 

 

Identifies shock hazards under certain conditions. Particular  attention  should 
be given because dangerous voltage may be present.

 

Summary of Contents for SD700FL Series

Page 1: ...LowHarmonicsNotchFilter Hardware and Installation Manual FL ...

Page 2: ......

Page 3: ...Variable Speed Drive Hardware and Installation Manual Edition December 2012 SD7FLMTHW02AI Rev A ...

Page 4: ...SD700FL SERIES POWER ELECTRONICS 2 ...

Page 5: ...t access through our website www power electronics com where the latest version of this manual can be downloaded WARNING This symbol means improper operation may results in serious personal injury or death CAUTION Identifies shock hazards under certain conditions Particular attention should be given because dangerous voltage may be present Maintenance operation should be done by qualified personne...

Page 6: ...SD700FL SERIES POWER ELECTRONICS 4 Revisions Date Revision Description 14 12 2012 A First edition ...

Page 7: ...Frames 1 and 2 40 6 9 Power Terminals of the Freemaq Filter 42 6 10 Power Terminals of the SD700 Drive 44 6 11 Connection between the Freemaq Filter and the SD700 Drive 55 7 CONTROL CONNECTION 56 7 1 Wiring recommendations 56 7 2 Control board terminals description 57 7 3 Filter control terminals description 60 7 4 Control connection and configuration 61 7 5 STO Safe torque Off 62 7 6 Connection w...

Page 8: ...3 Plinths 85 12 4 Dynamic Braking Unit B150 86 12 5 Touch Graphic Display 87 12 6 Communication boards 87 12 7 IP54 Solutions for Frames 1 to 4 88 12 8 Input Protection Module for Frames 5 to 11 88 13 CE MARKING 89 13 1 EMC Directive 89 13 2 Low Voltage Directive 89 MANUFACTURER S DECLARATION OF CONFORMITY CE 91 ...

Page 9: ...he cover except for periodic inspections or wiring even if the input power is not applied Otherwise you may access to the charged circuits and may get an electric shock Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power To remove the front cover check that the DC Link red LED is off then remove the terminals metallic cover and check with a m...

Page 10: ...vent of transport damage please ensure that you notify the transport agency and POWER ELECTRONICS 902 40 20 70 International 34 96 136 65 57 or your nearest agent within 24hrs from receipt of the goods UNPACKING Make sure model and serial number of the variable speed drive are the same on the box delivery note and unit Each variable speed drive is delivered with Hardware and Software technical man...

Page 11: ...cuits of the SD700 Series will be damaged if the incoming power is connected and applied to output terminals U V W Do not use power factor correction capacitors banks surge suppressors or RFI filters on the output side of the drive Doing so may damage these components Always check whether the DC Link red LED is OFF before wiring terminals The capacitors may hold high voltage even after the input p...

Page 12: ...orrect 360º shield bonding in both the drive cabinet and the motor terminal box HOW TO USE THIS MANUAL Quick Guide 1 Make sure model and serial number of the drive are the same on the delivery note and unit See Chapter 2 2 Read carefully the safety instructions before installation commissioning operation and maintenance of the drive See safety instructions section 3 For reception handling and tran...

Page 13: ...edance modification the connection of multiple systems or the grid expansion will not reduce the filtering features and will never cause resonance Its design is based in the parallel connection of unitary filter modules Each module is smartly designed to optimize the space and the internal cooling system All of them are managed and controlled without additional hardware by the SD700 drive SD700 FL...

Page 14: ...ee the compatibility with the selected drive 2 Consult Power Electronics for different input voltages 3 Degree of protection values exposed in the table correspond to the drive Filters modules degree of protection is always IP42 4 SD700 frame 4 available with 1712mm and 2000mm total height 5 Floating earth drive not available with first environment filter 6 Consult availability CODIFICATION EXAMPL...

Page 15: ... 90 45 135 SD7FL0115 5 6 115 55 173 4 SD7FL0150 5 6 150 75 225 SD7FL0170 5 6 170 90 255 5 SD7FL0210 5 620 210 110 315 SD7FL0250 5 620 250 132 375 SD7FL0275 5 620 275 150 413 6 SD7FL0330 5 620 330 160 495 SD7FL0370 5 620 370 200 555 SD7FL0460 5 620 460 250 690 7 SD7FL0580 5 620 580 315 870 SD7FL0650 5 620 650 355 975 SD7FL0720 5 620 720 400 1080 8 SD7FL0840 5 620 840 450 1260 SD7FL0925 5 620 925 50...

Page 16: ...0 130 110 195 SD7FL0150 6 620 150 132 225 SD7FL0170 6 620 170 160 255 6 SD7FL0210 6 620 210 200 315 SD7FL0260 6 620 260 250 390 SD7FL0320 6 620 320 315 480 7 SD7FL0385 6 620 385 355 578 SD7FL0460 6 620 460 450 690 8 SD7FL0550 6 620 550 500 825 SD7FL0660 6 620 660 630 990 9 SD7FL0750 6 620 750 710 1125 SD7FL0840 6 620 840 800 1260 SD7FL0950 6 620 950 900 1425 10 SD7FL1140 6 620 1140 1000 1710 SD7FL...

Page 17: ...AMBIENT TEMPERATURE Minimum 20 C Maximum 50 C STORAGE TEMPERATURE Minimum 40 C Maximum 70 C ALTITUDE 1000m POWER ALTITUDE DERATING 1000m 1 PN kW per 100m 4000m maximum AMBIENT HUMIDITY 95 non condensing DEGREE OF PROTECTION FILTER CABINET IP20 for frames 1 to 4 IP42 for frames 5 to 11 DRIVE CABINET IP20 IP54 VIBRATION Deflection 0 075mm at 10Hz 57Hz Acceleration 9 8m s2 at 57Hz 150Hz HEATING RESIS...

Page 18: ...ofibus DP DeviceNet Ethernet Modbus TCP Ethernet IP CAN Open N2 Metasys Gateway CONTROL PANEL TYPE Removable LENGTH 3 meters and 5 meters optional CONNECTION RJ45 VISUALIZATION LEDS LED ON Control board is energized LED RUN Motor receiving power supply LED FAULT Flashing displays that a fault has occurred ALPHANUMERIC DISPLAY 4 lines x 16 characters Keypad with 6 keys to control and configure the ...

Page 19: ...AGNETIC COMPATIBILITY EMC Directive 2004 108 CE IEC EN 61800 3 IEEE519 DESIGN AND CONSTRUCTION LVD Directive 2006 95 CE IEC EN 61800 2 General requirements IEC EN 61800 5 1 Safety IEC EN 60146 1 1 Semiconductor converters IEC60068 2 6 Vibration IEC EN61800 5 2 Safe Torque Off STO certified by Tüv Rheinland 5 On certification process ...

Page 20: ...ered separately horizontally fastened to a wooden pallet and covered with a wooden box Depending on the mean of transport SD700FL frames 5 to 11 is delivered horizontally or vertically When the transport is by land the SD700FL is delivered vertically fastened to a wooden pallet and covered with a cardboard box When the transport is by air the SD700FL is delivered horizontally fastened to a wooden ...

Page 21: ... cause damage to the equipment SD700FL frames 1 to 4 can be lifted using the top M8 eyebolts Once it is upright positioned reallocate the belts slings The forklift or crane lifts the drive pulling from the bottom part In the case of using a crane protect the belts slings contact zones with protective foam Avoid brusque movements and shocks during transportation At the time of placing the drive on ...

Page 22: ... the following ones Environmental category Indoor Wet locations No Pollution degree PD3 Drive ingress protection rating Clean zone Electronics IP54 or IP20 Power connection and Input RFI filters IP20 Filter ingress protection rating Frames 1 to 4 IP20 Frames 5 to 11 IP42 Operation Ambient temperature 20ºC to 50ºC Heavy duty 20ºC to 40ºC Normal Duty Storage Ambient temperature 40ºC to 70ºC Humidity...

Page 23: ...he VFD s weight and the possible forces generated by the wiring Figure 5 1 SD700FL wall mounted 5 2 2 Stand alone drives Frames 5 to 11 are designed to be placed over a technical floor In order to make easy the power connection SD700FL is installed over a plinth that increases the total height to 2000mm The floor must guarantee a non flammable solid plain and levelled surface to the drive a minimu...

Page 24: ... outside This hot air can be aspirated again so the drive may suffer from overheating To ensure a suitable cooling avoid the recirculation of air and keep the minimum clearance distances indicated below Figure 5 3 Minimum clearances for frames 1 to 4 Figure 5 4 Minimum clearances for frames 5 to 11 Frame 5 FRAME DISTANCE mm FRONT CLEARANCE A B C 1 200 200 5 700 2 200 200 5 800 3 200 200 35 800 4 3...

Page 25: ...ame type and the frame size In general terms the drive is designed with three independent cooling areas Figure 5 5 Cooling airflow for SD700FL Frames 5 to 11 Drive s cooling 1 st Area Electronics IP20 cabinets are equipped with fans on the top of the cabinet that evacuates the internal heat generated in the area IP54 cabinets have a totally sealed electronics The internal heat generated is evacuat...

Page 26: ...0 600 1200 2400 3600 4800 7200 10800 14400 OPERATION FLOW m3 h Vgrating 5 m s D 64 239 306 342 396 486 720 972 1458 2178 2898 OPERATION FLOW m3 h Vgrating 6 m s D 77 287 367 410 475 583 864 1166 1750 2614 3478 INLET GRATING NET SECTION m2 A 0 081 0 016 0 025 0 031 0 034 0 064 0 101 0 123 0 192 0 303 0 369 OUTLET GRATING NET SECTION m2 D 0 003 0 013 0 017 0 019 0 022 0 027 0 040 0 054 0 081 0 121 0...

Page 27: ...fresh air through the hottest components The air circulates inside the module to the top part and a grating evacuates it Figure 5 7 Cooling airflow for SD700FL Frame 1 Filter s cooling In frame 2 to 4 filters the cabinets integrate air inlet gratings in the front part Behind them are placed axial fans that allow blowing the fresh air to the hottest components The air circulates inside the module t...

Page 28: ...hat allow blowing the fresh air to the hottest components inductances and capacitors The air circulates inside the module to the top part where a centrifugal fan extracts the hot air The maximum heat loses per module are 1 of the motor power Figure 5 9 Cooling airflow for SD700FL Frames 5 to 11 Filter s cooling Frame 1 Frame 2 Frame 3 Frame 4 Frame 5 INLET GRATING NET SECTION m 0 00668 0 01375 0 0...

Page 29: ...T grids or IT grids floating earth check the serial number to ensure the correct drive selection External line side protection Select fuses and switches in accordance with the recommendation within this manual and the applicable national and local codes Do not use it for the purpose of starting or stopping the drive IT grids should be externally protected against insulation breakdowns and overvolt...

Page 30: ... and a control board to control the rectifier thyristor diode s bridge shooting the inverter IGBT s bridge shooting the soft charge the DC bus voltage and the motor performance In addition control board integrates the interface terminals such as communication ports the digital and analogue inputs and outputs colour touch screen display and alphanumeric display etc The Freemaq filter is managed fro...

Page 31: ...IES POWER CONNECTION 29 The following schemes illustrate the SD700FL internal power structure for different frames Figure 6 3 General connections diagram for frames 1 and 2 Figure 6 4 General connections diagram for frames 3 to 11 ...

Page 32: ...SD700FL SERIES POWER ELECTRONICS 30 POWER CONNECTION Figure 6 5 Parallel module connection functional diagram frames 3 to 11 ...

Page 33: ...DC link terminals and chassis voltage are below 30VDC Otherwise you may get an electric shock The user input and output busbars are labelled according to the following diagram Figure 6 6 Power wiring connection for frames 1 and 2 Figure 6 7 Power wiring connection for frames 3 to 11 The input terminals FL1A FL2A and FL3A power supply and output terminals U V W and PE motor supply must be introduce...

Page 34: ... rated equipment use 1kV conductors Figure 6 8 Terminal lug connections The recommended cable types and lengths between the drive at factory settings and the motor are Unshielded cable 300m Asymmetrical 4 wire including PE conductor It is recommended to use a motor ground cable PE cross section equal or higher than active motor wires cross section U V W When single wire cables are used in three ph...

Page 35: ... that are in force in those countries or areas where this device is going to be installed Do not use capacitors for power factor correction surge suppressors or RFI filters on the output side of the drive Doing so may damage these components All power conductors such as input power cables output motor cables DC link cables must be routed separately from the control signal PTC encoder or data cable...

Page 36: ...1 16 25 3 SD7FL0060 5X Y 60 30 3 1 16 35 3 1 16 35 SD7FL0075 5X Y 75 37 1 1 0 25 50 1 1 0 25 50 SD7FL0090 5X Y 90 45 1 0 3 0 25 50 1 0 3 0 25 50 SD7FL0115 5X Y 115 55 2 0 4 0 50 95 2 0 4 0 50 95 4 SD7FL0150 5X Y 150 75 3 0 300 70 120 3 0 300 70 120 SD7FL0170 5X Y 170 90 3 0 300 95 150 3 0 300 95 150 5 SD7FL0210 5X Y 210 110 300 500 120 240 300 500 120 240 SD7FL0250 5X Y 250 132 350 500 185 240 350...

Page 37: ...suitable for a permanent Tª 75ºC Use 600V cables for up to 500Vac rated voltage For 690Vac phase to phase rated equipment use 1kV cables However this is a recommendation ensure follow local regulation 6 4 Ground connection Before connecting the power conductors be sure that the chassis of the filter drive and the adjoining cabinets are connected to ground through the dedicated PE terminals They ar...

Page 38: ...ble must follow the installation instructions given within this manual Depending on the location of the drive the standards define four categories distributed in two environments First Environment First Environment includes domestic premises It also includes establishments directly connected without an intermediate transformer to a low voltage power supply network which supplies buildings used for...

Page 39: ...econd Environment IT grids Although they do not integrate normal RFI filters following the installation recommendation within this manual and its dV dt filter as standard permits to achieve compliance with C3 category defined in IEC EN61800 3 6 5 3 Connection SD700FL do not require the use of shielded motor cable to achieve compliance with C3 category when a correct installation is made Wiring and...

Page 40: ...t Un A s Un V Manufacturer Model 200A 200kA 2600 13500 690VAC WESTCODE 069UR1S0250B 250A 200kA 4700 25000 690VAC WESTCODE 069UR1S0250B 350A 200kA 10500 55000 690VAC WESTCODE 069UR1S0350B 690 Vac FRAME DRIVE FUSES PER PHASE nº x In 5 SD7FL0130 6X Y 1x250A SD7FL0150 6X Y 1x250A SD7FL0170 6X Y 1x250A 6 SD7FL0210 6X Y 2x250A SD7FL0260 6X Y 2x250A SD7FL0320 6X Y 2x250A 7 SD7FL0385 6X Y 3x250A SD7FL0460...

Page 41: ...formation consult Programming and Software manual The drive includes as standard a PTC connection that permits to monitor the motor temperature Once connected and configured the drive could either stop the motor or generate a warning signal 6 6 4 Others The drive implements additional motor and drive protections such as power loss ride through automatic fly restart high and low input and output vo...

Page 42: ...g Resistor Power of Braking Resistor kW 1 SD7FL0006 5X 6 2 2 250 2 2 SD7FL0009 5X 9 4 140 4 SD7FL0012 5X 12 5 5 100 5 5 SD7FL0018 5X 18 7 5 75 7 5 SD7FL0024 5X 24 11 50 11 2 SD7FL0032 5X 32 15 40 15 SD7FL0038 5X 38 18 5 30 18 5 SD7FL0048 5X 48 22 25 22 Note This table is based on ED Enable Duty of 100 For other ED s different than 100 it will be used braking resistor with the same value in ohms an...

Page 43: ... when the used braking resistor is equipped with thermal sensor Note It is recommended to use braking resistors equipped with thermal sensors Connect it to one digital input of the drive and configure this input as external fault 6 8 3 Connection Drawing The connection between the optional external resistor for the built in dynamic brake and the drive is shown in the following figure Figure 6 15 C...

Page 44: ... terminals for Freemaq Filter 6 9 1 Connections for Frame 1 Figure 6 16 Location of power connections for equipments of Frame 1 6 9 2 Connections for Frames 2 3 and 4 FRAME 2 FRAME 3 FRAME 4 Figure 6 17 Location of power connections for filters Frames 2 3 and 4 mm ...

Page 45: ...POWER ELECTRONICS SD700FL SERIES POWER CONNECTION 43 6 9 3 Connections for Frame 5 on Figure 6 18 Location of power connections for filters Frame 5 to 11 mm ...

Page 46: ...SD700FL SERIES POWER ELECTRONICS 44 POWER CONNECTION 6 10 Power terminals for SD700 drives 6 10 1 Connections for Frame 1 Figure 6 19 Location of power connections for equipments of Frame 1 mm ...

Page 47: ...POWER ELECTRONICS SD700FL SERIES POWER CONNECTION 45 6 10 2 Connections for Frame 2 Figure 6 20 Location of power connections for equipments of Frame 2 mm ...

Page 48: ...SD700FL SERIES POWER ELECTRONICS 46 POWER CONNECTION 6 10 3 Connections for Frame 3 Figure 6 21 Location of power connections for equipments of Frame 3 mm ...

Page 49: ...POWER ELECTRONICS SD700FL SERIES POWER CONNECTION 47 6 10 4 Connections for Frame 4 Figure 6 22 Location of power connections for equipments of Frame 4 mm ...

Page 50: ...SD700FL SERIES POWER ELECTRONICS 48 POWER CONNECTION 6 10 5 Connections for Frame 5 Figure 6 23 Location of power connections for equipments of Frame 5 mm ...

Page 51: ...POWER ELECTRONICS SD700FL SERIES POWER CONNECTION 49 6 10 6 Connections for Frame 6 Figure 6 24 Location of power connections for equipments of Frame 6 mm ...

Page 52: ...SD700FL SERIES POWER ELECTRONICS 50 POWER CONNECTION 6 10 7 Connections for Frame 7 Figure 6 25 Location of power connections for equipments of Frame 7 mm ...

Page 53: ...POWER ELECTRONICS SD700FL SERIES POWER CONNECTION 51 6 10 8 Connections for Frame 8 Figure 6 26 Location of power connections for equipments of Frame 8 mm ...

Page 54: ...SD700FL SERIES POWER ELECTRONICS 52 POWER CONNECTION 6 10 9 Connections for Frame 9 Figure 6 27 Location of power connections for equipments of Frame 9 mm ...

Page 55: ...POWER ELECTRONICS SD700FL SERIES POWER CONNECTION 53 6 10 10 Connections for Frame 10 Figure 6 28 Location of power connections for equipments of Frame 10 mm ...

Page 56: ...SD700FL SERIES POWER ELECTRONICS 54 POWER CONNECTION 6 10 11 Connections for Frame 11 Figure 6 29 Location of power connections for equipments of Frame 11 mm ...

Page 57: ...nnection between the filter modules nor the connection between the Freemaq filter and the SD700 drive When the SD700FL has more than 5 modules due to its dimensions the SD700 drive and the Freemaq filter are delivered separately In these cases the installer must connect the nearest filter module with the drive The following figure shows the connection between the Freemaq filter and the SD700 drive...

Page 58: ...board EMC shield clamps that ensure a 360º effective shield bonding Figure 7 1 Shield bonding Digital signal cables must be grounded at both ends of the cable It is recommended to use independent shielded cables for digital and analogue signals When using multiple analogue signals do not use common return for them If a low interference is experienced hum loops using analogue signals disconnect the...

Page 59: ...re 7 2 Control board of SD700FL The user will have only access to the inverter control board that is equipped with the user interface ports and connectors It integrate as standard PTC connection analogue inputs and outputs digital inputs and outputs DC external input power supplies RS485 RS232 and USB communication and display ports Moreover the board is ready for the connection of optional boards...

Page 60: ...xample of control terminals standard wiring Digital inputs can be configured individually or collectively Analogue inputs can be configured as comparators Details on varying standard configurations are available in the Software manual to assist the user The following figure shows typical wiring configuration for a 3 wire start stop push button system Figure 7 5 Wire control terminals wiring ...

Page 61: ...12 AI2 Voltage or current programmable Analogue Input 2 V or mA See AI1 description 13 AI2 Common for Analogue Input 2 ANALOGUE OUTPUTS 14 AO1 Voltage or current programmable Analogue Output 1 V or mA Configurable for 0 10VDC 10VDC 0 20mA or 4 20mA 15 AO1 Common for Analogue Output 1 16 AO2 Voltage or current programmable Analogue Output 2 V or mA Configurable for 0 10VDC 10VDC 0 20mA or 4 20mA 17...

Page 62: ...tings are available on demand 2 230Vac N INPUT SIGNAL 5 FILTER ON Filter and fans activation The signal given by the drive supplies the K1 contactor inductance of the filter allowing the activation of the filter and the fans 6 OUTPUT SIGNALS 11 L10 and L11 Thermal protection NC It allows reporting to the drive if the filter s inductances are overheated 12 13 K1 Optional Contactor s feedback signal...

Page 63: ...free output relays of the SD700 control board and connect it as shown in the previous scheme For the following description it is selected the first output relay Configure the output relay as comparator G8 1 1 option 17 COMPARATOR 1 Configure the motor power as the compator value G9 1 1 option 04 POWER MOTOR Configure 40 as the limit of the activation value G9 1 3 option 40 Configure 15 as the limi...

Page 64: ... performed without switching off the input power supply to the drive Based on the study of each application and a risk assessment the designer should define the safety function required and each safety level The STO safety function has been certified by Tüv Rheinland according to IEC EN 61800 5 2 CAUTION The STO safety function does not disconnect the main input power and auxiliary power supply Th...

Page 65: ... random hardware failure per hour PFH value of all elements which are applied for the realization of the safety function shall not exceed the limit of the corresponding SIL level The installation must be performed by trained personal with experience in functional safety Example 1 Emergency stop SIL3 PLe safety function with automatic restart The STO s board power terminals will be connected to an ...

Page 66: ...ase the relay s safety inputs will be connected to a safety interlock switch placed in the door Additionally a push button is installed to force a manual restart of the safety relay and a lamp connected to the NC output contact of the external safety relay will indicate the restart Figure 7 10 Example 2 Safety door opening CAUTION For SIL 3 applications the safety function has to be tested regular...

Page 67: ...ng the motor power supply and avoiding any possible unexpected restart The monitoring terminals will not be connected Figure 7 11 Emergency Stop Push button connection scheme SIL 1 PLe X1 19 and X1 20 terminals can be used for other purpose depending on the inverter applications frequency reference performed by an external potentiometer analogue feedback etc In order to avoid the multiple cable co...

Page 68: ... Power Electronics Figure 7 12 Atex motors and Zones combination As illustrated below the SD700FL drive and ATEX relay must be place in a safe area outside the ATEX zone The solution is valid for motors with type of protection Ex d or Ex p installed in ATEX zone 1 and 2 or motors with type of protection EX nA located in zone 2 The external PTC relay must be ATEX certified and compatible with the f...

Page 69: ...ard JP1101 JP1104 Communications ports are clearly indicated in that connector Put the jumper in the desired position according to your needs Figure 8 1 Jumper for communications port selection Modbus communication system allows SD700FL drives to be controlled and or monitored as a slave by a Modbus master from a remote location RS485 network allows connecting up to 240 equipments in the same netw...

Page 70: ...fferential Input signal level 1 logical 5V differential 0 logical 5V differential Insulation 50VDC regarding to the earth Programmable inputs via Modbus 7 digital inputs 2 programmable analogue inputs 0 10V 10V 0 20mA 4 20mA Programmable outputs via Modbus 3 relay outputs 2 programmable analogue outputs 0 10V 10V 0 20mA 4 20mA Max number of SD700 in network 240 Maximum cable length 1000m USB Conne...

Page 71: ...CATION 69 8 3 RS232 Connections The following diagram shows a common wiring for a RS232 connection Figure 8 2 RS232 Connection 8 4 RS485 Connections The following diagram shows a common wiring for a RS232 connection RS485 Figure 8 3 RS485 connection ...

Page 72: ...ng follow local and national regulations Before applying voltage we recommend checking the following steps Check the compatibility of the upstream protections circuit breaker fuses etc that could cause an unexpected stop during the soft charge Assure that the line voltage is compatible with drive voltage range Otherwise the drive could be damaged Connect input PE and output power wiring and verify...

Page 73: ...e and Programming manual Check line voltages displayed Start the drive without the motor using the display s keyboard pushbutton START Check that the fans rotate smoothly and there is any obstacle reducing the cooling capacity Connect the motor and check its rotation direction Check that the drive follows the references of speed current etc Connect input power supply ...

Page 74: ...70038 5X Y SD70048 5X Y FRAME DIMENSIONS mm WEIGHT kg Type H1 H2 H3 W1 W2 W3 D1 D2 Y1 Y2 1 507 6 473 11 1 190 120 278 6 271 1 498 4 6 8 15 Drive 2 510 3 464 7 20 6 296 212 4 328 8 315 2 493 6 7 26 Drive 1 507 6 498 4 6 8 207 120 35 7 279 50 Filter 2 851 556 111 500 463 18 394 50 75 Filter Figure 10 1 Dimensions of Frame 1 Drive Figure 10 2 Dimensions of Frame 1 Filter Figure 10 3 Dimensions of Fra...

Page 75: ...0 5X Y SD7FL0170 5X Y 690VAC 15 to 10 SD7FL0080 6X Y SD7FL0105 6X Y FRAME DIMENSIONS mm WEIGHT kg TYPE H1 H2 H3 H4 W1 W2 W3 D1 Y1 Y2 Y3 3 853 5 838 5 300 5 200 140 358 827 15 67 5 Drive 4 1245 1206 320 251 438 5 881 527 5 353 5 94 Drive 3 990 696 113 50 500 390 107 Filter 4 1206 952 91 50 608 440 183 5 Filter Figure 10 5 Dimensions of Frame 3 Drive Figure 10 6 Dimensions of Frame 3 Filter Figure 1...

Page 76: ...INPUT VOLTAGE EQUIPMENTS 5 380 500VAC 20 a 10 SD7FL0210 5X Y SD7FL0250 5X Y SD7FL0275 5X Y 690VAC 15 a 10 SD7FL0130 6X Y SD7FL0150 6X Y SD7FL0170 6X Y FRAME DIMMENSIONS WEIGHT kg H1 H2 W1 W2 W3 D1 D2 Y1 Y2 Y3 Y4 5 1712 407 431 838 529 584 Figure 10 9 Dimensions for SD700FL Frame 5 ...

Page 77: ...0330 5X Y SD7FL0370 5X Y 2 SD7FL0460 5X Y 690VAC 15 a 10 1 SD7FL0210 6X Y 2 SD70260 6X Y SD7FL0320 6X Y Number of filter modules DIMENSIONS mm WEIGHT kg H1 H2 W1 W2 W3 D1 D2 Y1 Y2 Y3 Y4 1 2000 407 786 1195 529 729 2 2000 814 786 1600 529 1104 Figure 10 10 Dimensions of frame 6 with one filter module Figure 10 11 Dimensions of Frame 6 with two filter modules ...

Page 78: ...7FL0580 5X Y SDFL70720 5X Y 3 SD7FL0650 5X Y 690VAC 15 a 10 2 SD7FL0385 6X Y 3 SD7FL0460 6X Y Number of filter modules DIMENSIONS mm WEIGHT kg H1 H2 W1 W2 W3 D1 D2 Y1 Y2 Y3 Y4 2 2000 814 1132 1950 529 1258 3 2000 1221 1132 2355 529 1623 Figure 10 12 Dimensions of Frame 7 with two filter modules Figure 10 13 Dimensions of Frame 7 with three filter modules ...

Page 79: ...7FL0840 5X Y SD7FL0925 5X Y SD7FL0990 5X Y 690VAC 15 a 10 3 SD7FL0550 6X Y 4 SD7FL0660 6X Y Number of filter modules DIMENSIONS mm WEIGHT kg H1 H2 W1 W2 W3 D1 D2 Y1 Y2 Y3 Y4 3 2000 1221 1482 2705 529 1739 4 2000 1628 1482 3110 529 1769 Figure 10 14 Dimensions of Frame 8 with three filter modules Figure 10 15 Dimensions of Frame 8 with four filter modules ...

Page 80: ...0 5X Y SD7FL1260 5X Y SD7FL1440 5X Y 690VAC 15 a 10 4 SD7FL0750 6X Y SD7FL0840 6X Y 5 SD7FL0950 6X Y Number of filter modules DIMENSIONS mm WEIGHT kg H1 H2 W1 W2 W3 D1 D2 Y1 Y2 Y3 Y4 4 2000 1628 2352 3980 529 2584 5 2000 2035 2352 4387 529 2958 Figure 10 16 Dimensions of Frame 9 with four filter modules Figure 10 17 Dimensions of Frame with five filter modules ...

Page 81: ...7FL1800 5X Y 690VAC 15 a 10 5 SD7FL1140 6X Y 6 SD7FL1270 6X Y 7 SD7FL1420 6X Y Number of filter modules DIMENSIONS mm WEIGHT kg H1 H2 W1 W2 W3 D1 D2 Y1 Y2 Y3 Y4 5 2000 2035 3402 5437 529 3472 6 2000 2442 3402 5844 529 3879 7 2000 2849 3402 6251 529 4286 Figure 10 18 Dimensions of Frame 10 with five filter modules Figure 10 19 Dimensions of Frame 10 with six filter modules ...

Page 82: ...10 6 SD7FL2200 5X Y 7 SD7FL2500 5X Y 690VAC 15 a 10 8 SD7FL1500 6X Y 9 SD7FL1800 6X Y Number of filter modules DIMENSIONS mm WEIGHT kg H1 H2 W1 W2 W3 D1 D2 Y1 Y2 Y3 Y4 6 2000 2442 4452 6895 529 4131 7 2000 2849 4452 7301 529 4411 8 2000 3256 4452 7708 529 4892 9 2000 3663 4452 8115 526 5307 Figure 10 21 Dimensions of Frame 11 with six filter modules Figure 10 22 Dimensions of Frame 11 with seven f...

Page 83: ...POWER ELECTRONICS SD700FL SERIES DIMENSIONS 81 Figure 10 23 Dimensions of Frame 11 with eight filter modules Figure 10 24 Dimensions of frame 11 with nine filter modules ...

Page 84: ...monitor Inspection site Inspection element Inspection Period Inspection method Criterion Instrument of Measurement Monthly 1 year 2 years All Ambient conditions Are there dust particles Are the ambient temperature and the humidity within specification o Visual check Temperature 30 to 50 or 40ºC Humidity below 95 non condensing Thermometer Hygrometer Recorder Module Are there any abnormal noises or...

Page 85: ...ct damaged o o Audible check Visual check No anomaly Control circuit and Protections Operating check Is there any imbalance between output voltage phases o Measure voltage between output terminals U V and W Balanced voltage between phases i e lower than 8V difference for 400V models Digital multimeter RMS voltage meter Cooling system Cooling fans Are there any abnormal noises or oscillations Is th...

Page 86: ...le drive in a master slave configuration SD7STO Safe Torque Off STO board Allows implementing in the drive the safe torque off function according to IEC 61800 5 2 SIL1 or SIL3 SD7ES01E External 24V Power Supply For Frames 1 2 and 3 of SD700 Exterior Assembly SD7ES04I External 24V Power Supply For Frame 4 of SD700 Interior Assembly SD7ES05I External 24V Power Supply For Frame 5 of SD700 Interior As...

Page 87: ... 529 2000 SD7PL0522 431 613 5 529 2200 6 SD7PL0620 786 413 5 529 2000 SD7PL0622 786 613 5 529 2200 7 SD7PL0720 1132 413 5 529 2000 SD7PL0722 1132 613 5 529 2200 8 SD7PL0820 1482 413 5 529 2000 SD7PL0822 1482 613 5 529 2200 9 SD7PL0920 3 x SD7PL0620 2000 SD7PL0922 3 x SD7PL0622 2200 10 SD7PL1020 3 x SD7PL0720 2000 SD7PL1022 3 x SD7PL0722 2200 11 SD7PL1120 3 x SD7PL0820 2000 SD7PL1122 3 x SD7PL0822 ...

Page 88: ... of such a dynamic braking systems Figure 12 3 Dynamic Braking Unit Dimensions REFERENCE VOLTAGE CURRENT A MINIMUM RESISTANCE RATING Ω DIMENSIONS MM WEIGHT MAXIMUM CONTINUOUS W D H B150 2 230Vac 300A 150A 2 4Ω 177 221 352 7 kg B150 400Vac 500Vac 300A 150A 2 4Ω B150 6 690Vac 200A 100A 5 75Ω 12 4 1 Optional Board for Slave Mode Brake There is the possibility that the drive controls the activation of...

Page 89: ...ice System help built in Fault Register Logs Language selection The Touch Graphic display for the SD700 is a removable display unit for its remote installation as the following figure shows Figure 12 5 Touch Graphic Display Unit There are three indicator leds integrated on the display that supply information about the drive operational status In addition there are a LCD screen of 3 5 and two contr...

Page 90: ...ill be situated in the input protection cabinet Inside them user can install some elements like disconnectors fuses line contactors circuit breakers protection relays etc As standard the control terminals and the display of the SD700 drive are flush mounted offering an easy access and the possibility to install pushbuttons and indicating pilots in the cabinet s door Figure 12 8 Example of Input Pr...

Page 91: ...e The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union SD700 Series drives are in accordance with the directive IEC 61800 3 2004 about adjustable speed electrical power drive systems 13 2 Low Voltage Directive The low voltage directive defines the security requirements of low voltage electrical equipment in order to circulate ...

Page 92: ...SD700FL SERIES POWER ELECTRONICS 90 ...

Page 93: ...al STO card installed References of the harmonized technical norms applied under the Low Voltage Directive References Title EN 61800 5 1 2007 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy IEC 61800 5 1 2007 References of the harmonized technical norms applied under the Electromagnetic Compatibility Directive References Title IEC 61800 3 ...

Page 94: ...ala Qld 4207 AUSTRALIA Tel 61 7 3386 1993 Fax 61 7 3386 1993 BRAZIL Power Electronics Brazil Ltda Av Imperatriz Leopoldina 263 conjunto 25 CEP 09770 271 SÃO BERNARDO DO CAMPO SP BRASIL Tel 55 11 5891 9612 Tel 55 11 5891 9762 CHILE Power Electronics Chile Ltda Los Productores 4439 Huechuraba SANTIAGO CHILE Tel 56 2 244 0308 0327 0335 Fax 56 2 244 0395 Oficina Petronila 246 Casa 19 ANTOFAGASTA CHILE...

Page 95: ...www power electronics com ...

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