Poulan Pro PP4218AV, Instruction Manual

Page: 7 / 68

7
ASSEMBLY
Protective gloves (not provided) should be
worn during assembly.
ATTACHING THE BAR & CHAIN
(If not
already attached)
WARNING:
If received assembled,
repeat all steps to ensure your saw is properly
assembled and all fasteners are secure. Al-
ways wear gloves when handling the chain.
The chain is sharp and can cut you even when
it is not moving!
1.
Loosen and remove the bar nuts and the
clutch cover from the saw.
2. Remove the plastic shipping spacer (if
present).
Clutch cover
Bar nuts
Chain adjustment tool
(Bar Tool)
Location of
shipping
spacer
3. An adjusting pin and screw is used to ad-
just the tension of the chain. It is very im-
portant when assembling the bar, that the
pin located on the adjusting screw aligns
into a hole in the bar. Turning the screw will
move the adjustment pin up and down the
screw. Locate this adjustment before you
begin mounting the bar onto the saw. See
following illustration.
Adjustment located on clutch cover
Inside
view of
clutch
cover
4. Turn the adjusting screw by hand coun-
terclockwise until the adjusting pin just
touches the stop. This should allow the
pin to be near the correct position.
5. Slide guide bar on bar bolts until guide bar
stops against clutch drum sprocket.
Guide bar
Bar bolts
6. Carefully remove the chain from the pack-
age. Hold chain with the drive links as
shown.
CUTTERS MUST FACE IN
DIIRECTION OF ROTATION
Tip of
Bar
Cutters
Depth Gauge
Drive Links
7. Place chain over and behind clutch re-
tainer, fitting the drive links in the clutch
drum sprocket.
8. Fit bottom of drive links between the
teeth in the sprocket in the nose of the
guide bar.
9. Fit chain drive links into bar groove.
10. Pull guide bar forward until chain is snug
in guide bar groove. Ensure all drive
links are in the bar groove.
11. Now, install clutch cover making sure
the adjusting pin is positioned in the low-
er hole in the guide bar. Remember this
pin moves the bar forward and back-
ward as the screw is turned.