Poulan Pro 421102 Page 4 Owner'S Manual Download

Page: 4 / 40

PARTS PACKED SEPARATELY IN CARTON

(1) POWER CORD

(198563)

(1) DISCHARGE CHUTE

(2) SHEAR BOLTS 1/4-20 x 1-3/4

(198636)

(2) SPACERS

(198638)

(1) WASHER 3/8

(19131316)

(1) LOCKNUT

5/16-18

(751153)

(1) CARRIAGE BOLT

5/16-18 x 5/8

(72250505)

(1) LOCKNUT

1/4-20

(191730)

(1) NYLON

WASHER

(179246)

(1) SHOULDER

BOLT 1/4-20

(179829)

(1) SPRING

(184505)

(1) LOCKNUT 3/8

(73800600)

(3) RETAINER

SPRINGS

(169675)

(2) LOCKNUTS

1/4-20

(73800400)

(1) TRACTION DRIVE CONTROL ROD

EXTRA SHEAR BOLTS AND NUTS

ROTATOR HEAD MOUNTING

CHUTE DEFLECTOR REMOTE CONTROL

(1) AUGER CONTROL ROD

(1) MULTI-

WRENCH

(180684)

(2) FLAT WASHERS

(2) CARRIAGE BOLTS

3/8-16 x 2.25

(2) HANDLE KNOBS

(1) SAFTEY IGNITION KEY

(35062)

Summary of Contents for 421102

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...0 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate...

Page 4: ...05 1 LOCKNUT 1 4 20 191730 1 NYLON WASHER 179246 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 LOCKNUT 3 8 73800600 3 RETAINER SPRINGS 169675 2 LOCKNUTS 1 4 20 73800400 1 TRACTION DRIVE CONTROL ROD...

Page 5: ...s except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for...

Page 6: ...ing TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER FIG 4 AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL TRACTI...

Page 7: ...te with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon friction washer and 1 4 20 locknut as shown...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...start button used for starting the engine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Chok...

Page 10: ...wn into the eyes which canresultinsevereeyedamage Alwayswear safety glasses or eye shields while operating your snow thrower or performing any adjust ments or repairs We recommend standard safety glas...

Page 11: ...the auger and throw snow Release the auger control lever to stop throwing snow USING THE CLEAN OUT TOOL See Fig 16 In certain snow conditions the discharge chute may be come clogged with ice and snow...

Page 12: ...il FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 20 Fill fuel tank to bottom of tank fil...

Page 13: ...ngine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back OPER...

Page 14: ...ason Once a year you should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use on...

Page 15: ...d place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustme...

Page 16: ...ce wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltwithspacer Install 1 4 20 lock nut and tighten securely CAUTION Do...

Page 17: ...ulley bycatchingtheidler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 12 Belt must be fully seated in pulley groove when bringing the snow thrower togethe...

Page 18: ...r Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDE...

Page 19: ...r 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fue...

Page 20: ...NOW THROWER MODEL 961940007 96194000700 AUGER HOUSING IMPELLER ASSEMBLY 2 EXPLODED 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32...

Page 21: ...0 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16...

Page 22: ...thrower and void your warranty 1 2 3 5x 4 5x 01 07 003 A KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL 961940007 96194000700 AUGER HOUSING IMPELLER ASSEMBLY 1 2 01 07 019 A KEY PART NO N...

Page 23: ...er and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 3 01 11 001 A 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75...

Page 24: ...30 NUT 1 4 20 11 72250505 CARRIAGE BOLT 5 16 18 X 50 12 751153 NUT 5 16 18 13 184505 DEFLECTOR SPRING 14 420679 SERVICE PART DEFLECTOR CONTROL HEAD 15 420672 SERVICE PART DEFLECTOR CONTROL CABLE NOTE...

Page 25: ...IVOT 6 420674 CABLE ASSEMBLY NOTES 1 ITEMS INDICATED WITH AN ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 15 005 A 1 188303 STEER CABLE 2...

Page 26: ...TANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 419798X479 LOOP HANDLE LH 2 419799 X479 LOOP...

Page 27: ...nd void your warranty 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 01 08 002 D KEY PART NO NO DESCRIPTION 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 41...

Page 28: ...lure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A KEY PART NO NO DESCRIPTION 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSE...

Page 29: ...ANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 419797X479 LOWER HANDLE 2 405784X479 PIVOT SU...

Page 30: ...26 25 30 24 24 4 41 40 40 3 6 5 4 8 9 4 10 11 12 11 9 9 4 13 37 39 4 36 4 38 4 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 35 65 23...

Page 31: ...R RING 28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 40198...

Page 32: ...lure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AX...

Page 33: ...PORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 3 01 00 008 A KEY PART NO NO DESC...

Page 34: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DE...

Page 35: ...nd void your warranty KEY PART NO NO DESCRIPTION 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE...

Page 36: ...ent Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 3 01 15 003 A 1 2...

Page 37: ...2 3 4 5 6 7 8 9 10 11 14 12 13 01 14 003 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT...

Page 38: ...OULAN 6 181033 DECAL INSTRUCTION 9 415475 DECAL SPEED CONTROL 10 183730 DECAL REMOTE DEFLECTOR CONTROL 11 415399 DECAL LH TRIGGER 12 415398 DECAL RH TRIGGER 421102 OWNER S MANUAL ENGLISH 421103 OWNER...

Page 39: ...39 SERVICE NOTES...

Page 40: ...ed This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excl...

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