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PRODUCT SPECIFICATIONS

Gasoline Capacity  4.0 Quarts

and Type: 

Unleaded Regular only

Oil Type  

SAE 30 (above 40°F)

(API SG–SL): 

SAE 5W-30 or 10W-30 (0° to +40°F)

  

SAE 0W-30 (below 0°F)

Oil Capacity: 

21 Ounces

Spark Plug: 

Champion RJ19LM (Gap:  .030") 

CONGRATULATIONS

 on your purchase of a new snow 

thrower.  It has been designed, engineered and man u -

fac tured to give best possible dependability and per for -

mance.
Should you experience any problem you cannot easily 

remedy, please contact your nearest authorized service 

center.  We have competent, well-trained tech ni cians and 

the proper tools to service or repair this unit.
Please read and retain this manual.  The instructions will 

enable you to assemble and maintain your snow thrower 

prop er ly.  Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE:  _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND 

ON A DECAL ATTACHED TO THE REAR OF THE SNOW 

THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND 

DATE OF PURCHASE AND KEEP IN A SAFE PLACE 

FOR FUTURE REFERENCE.     

CUSTOMER RESPONSIBILITIES

•  Read and observe the safety rules.
•  Follow a regular schedule in maintaining, caring for 

and using your snow thrower.

• 

Follow the instructions under “Maintenance” and “Stor-

 age” sec tions of this own er’s manual.

6.  When cleaning, repairing or inspecting the snow thrower, 

stop the engine and make certain the collector/impel-

ler and all moving parts have stopped. Disconnect 

the spark plug wire and keep the wire away from the 

plug to prevent someone from accidentally starting the 

engine.

7.  Do not run the engine indoors, except when starting 

the engine and for transporting the snow thrower in or 

out of the building. Open the outside doors; exhaust 

fumes are dangerous.

8.  Exercise extreme caution when operating on slopes.
9.  Never operate the snow thrower without proper guards, 

and other safety protective devices in place and work-

ing.

10. Never direct the discharge toward people or areas 

where property damage can occur.  Keep children and 

others away.

11. Do not overload the machine capacity by attempting 

to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds 

on slippery surfaces. Look behind and use care when 

operating in reverse.

13.  Disengage power to the collector/impeller when snow 

thrower is transported or not in use.

14. Use only attachments and accessories approved by 

the manufacturer of the snow thrower (such as wheel 

weights, counterweights, or cabs).

15.  Never operate the snow thrower without good visibility 

or light. Always be sure of your footing, and keep a firm 

hold on the handles. Walk; never run.

16.  Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge 

chute is the most common cause of injury associated with 

snow throwers. Never use your hand to clean out the dis-

charge chute.  To clear the chute:
1.  SHUT THE ENGINE OFF!
2.  Wait 10 seconds to be sure the impeller blades have  

stopped rotating.

3.  Always use a clean-out tool, not your hands.

Maintenance and Storage

1.  Check shear bolts and other bolts at frequent intervals 

for proper tightness to be sure the equipment is in safe 

working condition.

2.  Never store the machine with fuel in the fuel tank 

inside a building where ignition sources are present 

such as hot water heaters, space heaters, or clothes 

dryers. Allow the engine to cool before storing in any 

enclosure.

3.  Always refer to operator’s manual for important details 

if the snow thrower is to be stored for an extended 

period.

4.  Maintain or replace safety and instruction labels, as  

necessary.

5.  Run the machine a few minutes after throwing snow 

to prevent freeze-up of the collector/impeller.

MAINTENANCE ..................................................... 14-15

SERVICE AND AD JUST MENTS ........................... 16-18

STORAGE ................................................................... 18

TROU BLE SHOOT ING ................................................ 19

REPAIR PARTS ..................................................... 20-38

WARRANTY ............................................... BACK PAGE

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

ASSEMBLY / PRE-OPERATION ............................... 5-7

OPERATION ............................................................ 8-14

MAINTENANCE SCHEDULE ..................................... 14

TABLE OF CONTENTS

Summary of Contents for 421102

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...0 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate...

Page 4: ...05 1 LOCKNUT 1 4 20 191730 1 NYLON WASHER 179246 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 LOCKNUT 3 8 73800600 3 RETAINER SPRINGS 169675 2 LOCKNUTS 1 4 20 73800400 1 TRACTION DRIVE CONTROL ROD...

Page 5: ...s except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for...

Page 6: ...ing TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER FIG 4 AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL TRACTI...

Page 7: ...te with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon friction washer and 1 4 20 locknut as shown...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...start button used for starting the engine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Chok...

Page 10: ...wn into the eyes which canresultinsevereeyedamage Alwayswear safety glasses or eye shields while operating your snow thrower or performing any adjust ments or repairs We recommend standard safety glas...

Page 11: ...the auger and throw snow Release the auger control lever to stop throwing snow USING THE CLEAN OUT TOOL See Fig 16 In certain snow conditions the discharge chute may be come clogged with ice and snow...

Page 12: ...il FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 20 Fill fuel tank to bottom of tank fil...

Page 13: ...ngine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back OPER...

Page 14: ...ason Once a year you should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use on...

Page 15: ...d place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustme...

Page 16: ...ce wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltwithspacer Install 1 4 20 lock nut and tighten securely CAUTION Do...

Page 17: ...ulley bycatchingtheidler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 12 Belt must be fully seated in pulley groove when bringing the snow thrower togethe...

Page 18: ...r Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDE...

Page 19: ...r 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fue...

Page 20: ...NOW THROWER MODEL 961940007 96194000700 AUGER HOUSING IMPELLER ASSEMBLY 2 EXPLODED 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32...

Page 21: ...0 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16...

Page 22: ...thrower and void your warranty 1 2 3 5x 4 5x 01 07 003 A KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL 961940007 96194000700 AUGER HOUSING IMPELLER ASSEMBLY 1 2 01 07 019 A KEY PART NO N...

Page 23: ...er and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 3 01 11 001 A 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75...

Page 24: ...30 NUT 1 4 20 11 72250505 CARRIAGE BOLT 5 16 18 X 50 12 751153 NUT 5 16 18 13 184505 DEFLECTOR SPRING 14 420679 SERVICE PART DEFLECTOR CONTROL HEAD 15 420672 SERVICE PART DEFLECTOR CONTROL CABLE NOTE...

Page 25: ...IVOT 6 420674 CABLE ASSEMBLY NOTES 1 ITEMS INDICATED WITH AN ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 15 005 A 1 188303 STEER CABLE 2...

Page 26: ...TANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 419798X479 LOOP HANDLE LH 2 419799 X479 LOOP...

Page 27: ...nd void your warranty 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 01 08 002 D KEY PART NO NO DESCRIPTION 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 41...

Page 28: ...lure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A KEY PART NO NO DESCRIPTION 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSE...

Page 29: ...ANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 419797X479 LOWER HANDLE 2 405784X479 PIVOT SU...

Page 30: ...26 25 30 24 24 4 41 40 40 3 6 5 4 8 9 4 10 11 12 11 9 9 4 13 37 39 4 36 4 38 4 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 35 65 23...

Page 31: ...R RING 28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 40198...

Page 32: ...lure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AX...

Page 33: ...PORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 3 01 00 008 A KEY PART NO NO DESC...

Page 34: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DE...

Page 35: ...nd void your warranty KEY PART NO NO DESCRIPTION 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE...

Page 36: ...ent Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 3 01 15 003 A 1 2...

Page 37: ...2 3 4 5 6 7 8 9 10 11 14 12 13 01 14 003 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT...

Page 38: ...OULAN 6 181033 DECAL INSTRUCTION 9 415475 DECAL SPEED CONTROL 10 183730 DECAL REMOTE DEFLECTOR CONTROL 11 415399 DECAL LH TRIGGER 12 415398 DECAL RH TRIGGER 421102 OWNER S MANUAL ENGLISH 421103 OWNER...

Page 39: ...39 SERVICE NOTES...

Page 40: ...ed This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excl...

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