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19

SERVICE AND ADJUSTMENTS

D

C

G

E

F

M

L

K

R

Q

A

P

G

B

on rear mower bracket and secure with washer and

retainer spring.

•

ATT

ACH FRONT LINK (E) - Work from left side of trac-

arm (R).

•

Push clutch cable housing guide (P) into bracket, slide

collar (L) onto guide and secure with retainer spring (K).

•

Install belt on engine pulley (M), in belt keepers (G).

IMPORTANT

:

CHECK BELT FOR PROPER ROUTING

IN ALL MOWER PULLEY GROOVES.

•

Raise attachment lift lever to highest position.

•

If necessary, adjust gauge wheels before op

er at ing

mower as shown in the Operation section of this

manual.

E

F

H

J

A

B

tor. Insert rod end of link assembly through front hole

in tractor front suspension bracket (F).

•

Insert end of link (E) into hole in front mower bracket

and secure with washer and retainer spring (J).

•

Hook end of clutch cable spring (Q) into hole in idler

FIG. 18

FIG. 19

FIG. 20

C

D

FIG. 21

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Summary of Contents for 418774

Page 1: ...YE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away Printed in U S A 418774 12 13 07 BM 03076 ...

Page 2: ...ing brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when o...

Page 3: ...ach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injur...

Page 4: ...d the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sections o...

Page 5: ...ed between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions L FIG 2 ADJUST SEAT See Fig 2 Sit in seat Lift up adjustment lever A and slide seat until a com fortable position is reached which allows you to press clutch brake pedal all the way down Release lever to lock seat in position NOTE You may now roll or ...

Page 6: ...on engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe op...

Page 7: ...entify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the al...

Page 8: ... engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward movement of tractor...

Page 9: ...afety mask worn over spectacles FIG 6 TO USE THROTTLE CONTROL D See Fig 6 Always operate engine at full speed fast Operating engine at less than full speed fast reduces engines operating efficiency Full speed fast offers the best bagging and mower performance TO USE CHOKE CONTROL N See Fig 6 Use choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke...

Page 10: ... position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole Tighten securely Repeat for all installing gauge wheel in same adjust ment hole FIG 8 FIG 9 TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged wi...

Page 11: ...hows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing When service is required the service reminder will flash for two hours To service engine and mower see the Maintenance section of this manual NOTE Service reminder runs when the ignition key is in any position but STOP For accurate reading be sure key remains in the STOP position when...

Page 12: ...run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts slowly push choke control in until the engine beg...

Page 13: ...r trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting Whenmowinglargeareas startbyturningtotherightso that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand t...

Page 14: ...tor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manua...

Page 15: ...king properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisrunning anyattemptbytheoperator to leave the seat without first setting the parking brake should shut off the engine When the en...

Page 16: ...erating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improvestartingincoldweather theywillresultinincreased oilconsumptionwhenusedabove32 F Checkyourengine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase ...

Page 17: ...n fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLAMP FUEL FILTER CLAMP FIG 16 CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend usin...

Page 18: ...ng mower under tractor Slide mower under tractor until it is centered under tractor ATTACH MOWER SIDE SUSPENSION ARMS A TO CHASSIS Position hole in arm over pin B on outside of tractor chassis and secure with retainer spring Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D TO REMOVE MOWER See Fig 17 Place attachment...

Page 19: ...eepers G IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES Raise attachment lift lever to highest position If necessary adjust gauge wheels before operating mower as shown in the Operation section of this manual E F H J A B tor Insert rod end of link assembly through front hole in tractor front suspension bracket F Insert end of link E into hole in front mower bracket and secure ...

Page 20: ...e A from bottom edge of blade to the ground The distance should be the same on both sides If adjustment is necessary see steps in Visual Adjust ment instructions above Recheck measurements adjust if necessary until both sides are equal NOTE Each full turn of the adjustment nut will change mower height about 1 8 Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 lower t...

Page 21: ...ghest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE Park tractor on a level dry concrete or paved surface depress clutch brake pedal all the way down and en gage parking brake Disengage transmission by placing freewhel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is...

Page 22: ... wheel toe in and camber is set at the factory and is normal The front wheel toe in and camber are not adjustable If damage has occurred to affect the factory set front wheel toe in or camber contact a qualified service center FIG 28 A B C D E F G TO REPLACE MOTION DRIVE BELT See Fig 28 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal o...

Page 23: ...ing Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 32 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure 03075...

Page 24: ...FUELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and ...

Page 25: ... Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Chec...

Page 26: ... air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower d...

Page 27: ...ts used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage...

Page 28: ...28 SERVICE NOTES ...

Page 29: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Page 30: ... D Number b Description of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE HOP provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of HOP is to continually improve all of its products If the operating ...

Page 31: ...mber b Description of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE HOP provides parts and service through its au thor ized dis tribu tors and dealers there fore all requests for parts and service should be directed to your local dealer s The phi loso phy of HOP is to con tinu ally improve all of its prod ucts If the opera...

Page 32: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Page 33: ...28 SERVICE NOTES ...

Page 34: ...for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main tained in ac cor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to...

Page 35: ... air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower d...

Page 36: ... Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Chec...

Page 37: ... SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FIL TER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it...

Page 38: ...ng Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 32 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure 03075 ...

Page 39: ...r front wheel toe in and camber is set at the factory and is normal The front wheel toe in and camber are not adjustable If damage has occurred to affect the factory set front wheel toe in or camber contact a qualified service center FIG 28 A B C D E F G TO REPLACE MOTION DRIVE BELT See Fig 28 Park the tractor on level surface En gage parking brake For as sis tance there is a belt installation gui...

Page 40: ...igh est gear on a level dry concrete or paved surface then brake must be checked and ad just ed TO CHECK BRAKE Park tractor on a level dry concrete or paved surface depress clutch brake pedal all the way down and en gage parking brake Disengage transmission by placing freewhel control in transmission disengaged position Pull freewheel con trol out and into the slot and release so it is held in the...

Page 41: ...om bottom edge of blade to the ground The distance should be the same on both sides If adjustment is necessary see steps in Visual Adjust ment instructions above Recheck measurements adjust if necessary until both sides are equal NOTE Each full turn of the adjustment nut will change mower height about 1 8 Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 lower than th...

Page 42: ...keepers G IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES Raise attachment lift lever to highest position If necessary adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual E F H J A B tor Insert rod end of link assembly through front hole in tractor front suspension bracket F Insert end of link E into hole in front mower bracket and sec...

Page 43: ...ng mower under tractor Slide mower under tractor until it is centered under tractor ATTACH MOWER SIDE SUSPENSION ARMS A TO CHASSIS Position hole in arm over pin B on outside of tractor chassis and secure with retainer spring Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D TO REMOVE MOWER See Fig 17 Place attachment...

Page 44: ...on in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLAMP FUEL FILTER CLAMP FIG 16 CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend ...

Page 45: ...temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather they will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the cra...

Page 46: ... properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully de pressed and the attachment clutch con trol is in the dis en gaged position CHECK OPERATOR PRESENCE SYSTEM When the engine is running any attempt by the op er a tor to leave the seat without first setting the parking brake should shut off the engine ...

Page 47: ...cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must main tain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At ...

Page 48: ...ing Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even dis tri bu tion of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left ha...

Page 49: ...o run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts slowly push choke control in until the engine b...

Page 50: ...minder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing When service is required the service reminder will flash for two hours To service engine and mower see the Maintenance section of this manual NOTE Service reminder runs when the ignition key is in any position but STOP For accurate reading be sure key remains in the STOP posit...

Page 51: ...po si tion gauge wheels should be assembled so they are slightly off the ground In stall gauge wheel in ap pro pri ate hole Tighten se cure ly Repeat for all installing gauge wheel in same adjust ment hole FIG 8 FIG 9 TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch eng...

Page 52: ...r a wide vision safety mask worn over spectacles FIG 6 TO USE THROTTLE CONTROL D See Fig 6 Always operate engine at full speed fast Operating engine at less than full speed fast reduces engines operating efficiency Full speed fast of fers the best bagging and mower per for mance TO USE CHOKE CONTROL N See Fig 6 Use choke control whenever you are starting a cold engine Do not use to start a warm en...

Page 53: ... engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mow er blades or other at tach ments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward move ment of tra...

Page 54: ...entify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the al...

Page 55: ...engaged position see TO TRANS PORT in the Operation section of this man u al WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe ope...

Page 56: ...ated between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions L FIG 2 ADJUST SEAT See Fig 2 Sit in seat Lift up adjustment lever A and slide seat until a com fortable position is reached which allows you to press clutch brake pedal all the way down Release lever to lock seat in position NOTE You may now roll o...

Page 57: ... and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor prop erly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sec ti...

Page 58: ...Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid pers...

Page 59: ... unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence o...

Page 60: ...PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Man u al and follow all Warnings and Safety Instructions Fail ure to do so can re sult in serious in ju ry IMPORTANT MANUAL Do Not Throw Away Printed in U S A 418774 12 13 07 BM 03076 ...

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