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14

 Spray lubricant

 See “ENGINE” in Maintenance section.

MAINTENANCE

Check for Loose Fasteners

Clean / Inspect Grass Catcher *

Check Tires

Check Drive Wheels ***

Clean Lawn Mower ****

Clean under Drive Cover ***

Check Drive Belt / Pulleys ***

Check / Sharpen / Replace Blade

Lubrication

Clean and Recharge Battery **

Check Engine Oil level

Change Engine Oil

Clean Air Filter

Inspect Muffler

Replace Spark Plug

Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

BEFORE

EACH

USE

AFTER

EACH

USE

EVERY

10

HOURS

EVERY

25 HOURS

OR SEASON

EVERY

100

HOURS

BEFORE

STORAGE

- Change more often if operating under a heavy load or in high outdoor temperatures.
- Service more often if operating in dirty or dusty conditions.
- Replace blades more often when mowing in sandy soil.
- Charge 48 hours at end of season.
- And after each 5 hours of use.

(if so equipped)

Electric-Start mowers
Power-Propelled mowers
Use a scraper
to clean under deck

*

**

***

****

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not 
cover items that have been subjected to op-
erator abuse or negligence.  To receive full 
value from the war ranty, operator must main-
tain mower as instructed in this manual.
Some adjustments will need to be made 
periodically to properly maintain your unit.  
All adjustments in the Service and Adjust-
ments section of this manual should be 
checked at least once each season.
•   Once a year, replace the spark plug, 

clean or replace air fi lter element, and 
check blade for wear.  A new spark plug 
and clean/new air fi lter element assures 
proper air-fuel mixture and helps your 
en gine run better and last longer.

•   Follow the Maintenance Sched ule in this 

manual.

BEFORE EACH USE
•   Check engine oil level.
•   Check for loose fasteners.

LUBRICATION
Keep unit well lubricated
(See “LUBRICATION CHART”).

IMPORTANT:  Do not oil or grease plastic 
wheel bearings.  Viscous lu bri cants will 

LUBRICATION CHART

attract dust and dirt that will short en the life 
of the self-lu bri cat ing bearings.  If you feel 
they must be lu bri cated, use only a dry, 
pow dered graphite type lubricant sparingly.

➀ 

Wheel 

adjuster (on 

each wheel)

 Engine oil

➀ 

Rear dis-

charge mower 

rear door 

hinge rod

➀ 

Handle bracket mounting pins

➀ 

Side dis-

charge mower 

guard hinge rod

7

SPARK PLUG BOOT

On some models a spark plug boot is 
packed loose in the parts bag.  If your 
model has the boot, install on spark plug 
wire and reconnect spark plug wire to 
spark plug.

TO PRE PARE BATTERY
(ELECTRIC START MODELS ONLY)

NOTE:  Your battery must be charged 
before you can start your lawn mower.

UNITS WITH HANDLE-MOUNTED KEY 
SWITCH ONLY:
•  Con nect battery charger con nec tor 

(male) to harness con nec tor (fe male).

UNITS WITH DECK-MOUNTED BATTERY 
or TRIMPLATE-MOUNTED KEY SWITCH:
•   Disconnect engine connector (male) 

from battery con nec tor (female).

•   Connect battery charger connector 

(male) to bat tery connector (fe male).

ALL UNITS:
•   Plug battery charger into 110 volt A.C. 

outlet.

•   Leave battery charger connected for 24 

hours before starting your engine for the 
fi rst time.

UNITS WITH HANDLE-MOUNTED KEY 
SWITCH ONLY:
•   After charging, disconnect harness 

connector (female) from bat tery charger 
connector (male).

Connect your battery charger to charge 
battery after each use.
IMPORTANT: The engine will not recharge 
your battery.

UNITS WITH DECK-MOUNTED BATTERY 
or TRIMPLATE-MOUNTED KEY SWITCH:
•   After charging, connect engine con nec tor 

(male) to bat tery connector (female).

Your engine has an integral alternator for 
partial charging.  Connect your battery 
charger to charge battery as re quired.

Spark plug

Boot

Battery connector (Female)

Battery 

charger 

connector 

(Male)

Engine 

connector

(Male)

Battery 

charger

DECK-MOUNTED BATTERY

TRIMPLATE-MOUNTED KEY SWITCH

Engine
connector (male)

Battery connector 

(female)

Battery charger

Charger connector 
(male)

Engine 
connector 
(male)

Harness 

connector 

(female)

Battery 
charger

Charger 

connector (male)

HANDLE-MOUNTED KEY SWITCH

IMPORTANT:  The engine alternator will 
not charge a discharged battery.

ALL UNITS:
At the end of the mowing season the 
battery should be charged for 48 hours to 
protect the battery during winter storage.

 

CAUTION:  Always dis con nect the 

en gine connector (male) from the battery 
connector (female) to prevent ac ci den tal 
start ing when trans port ing or stor ing your 
lawn mower after the season.

Summary of Contents for 193732

Page 1: ...engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for ...

Page 2: ...not operate the mower when bare foot or wearing open sandals Always wear substantial foot wear Do not pull mower backwards unless absolutely necessary Always look down and behind before and while moving backwards Never direct discharged material toward anyone Avoiddischargingmaterialagainst a wall or obstruction Material may richo chet back toward the operator Stop the blade when crossing gravel s...

Page 3: ...se extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never refuel the machine indoors Never store the machine or fuel contain er where there is an open flame sp...

Page 4: ...discharge mower If the opening is at the back of the mower housing it is a rear dis charge mower Only rear discharge lawn mowers have a grass catcher included with the mower Approved grass catchers for side discharge mowers may be purchased from your nearest authorized dealer Do I have a mulching lawn mower Look for the grass discharge opening on your mower Raise the discharge guard rear door on r...

Page 5: ... comfort Refer to ADJUST HANDLE in the Service and Adjustments section of this manual NOTE For shipping purposes the rear wheels on your lawn mower may not be adjusted to the same position as the front wheels Before operating mower adjust all wheels to the same cutting height INSTALL REAR WHEELS HIGH WHEEL MOWERS ONLY Some high wheel models require washers whichwillbeprovidedinapartsbag Ifprovid e...

Page 6: ...ndings FABRIC TOP GRASS CATCHERS TO ASSEMBLE AND ATTACH GRASS CATCHER Put grass catcher frame into grass bag with rigid part of bag on the bottom Slip vinyl bindings over frame NOTE If vinyl bindings are too stiff hold them in warm water for a few minutes If bag gets wet let it dry before using Lift the rear door on the mower housing For HINGE BRACKET mounted catcher place the grass catcher frame ...

Page 7: ...tery charger connector male Connect your battery charger to charge battery after each use IMPORTANT The engine will not recharge your battery UNITS WITH DECK MOUNTED BATTERY or TRIMPLATE MOUNTED KEY SWITCH After charging connect engine connector male to battery connector female Your engine has an integral alternator for partial charging Connect your battery charger to charge battery as required Sp...

Page 8: ...OTE Adjuster is properly positioned when plate tab inserts into hole in lever Also 9 position adjusters if so equipped allow lever to be positioned between the plate tabs Bolt Flat washer Wheel 3 8 16 Locknut Spacer LEVER BACKWARD TO LOWER MOWER LEVER FORWARD TO RAISE MOWER Plate tab Lever HOW TO USE YOUR LAWN MOWER ENGINE SPEED CONTROL MODELS WITH REMOTE THROTTLE Engine speed is controlled by the...

Page 9: ...ug into discharge opening of mower CAUTION Do not run your lawn mower without mulcher plate plug in place or ap proved clipping deflector or grass catcher in place Never attempt to operate the lawn mower with the rear door removed or propped open MULCHER PLUG Slots Mulcher plate tabs Mulcher plug MULCHER PLATE MULCHER PLUG BUILT INTO REAR DOOR SIDE DISCHARGE ONLY MOWERS MULCHER PLATE TYPE To conve...

Page 10: ...lace MOWER IS NOW READY FOR MULCHING OPERATION Lift discharge guard Install mulcher plug SIDE DISCHARGING Mulcher plate must be installed into rear discharge opening of mower see above instructions Open mulcher door and install discharge deflector under door as shown Mower is now ready for discharging operation To convert to mulching or bagging operation discharge deflector must be removed and mul...

Page 11: ...catcher or clipping deflector in place Never attempt to operate mower with the rear door removed or propped open OPERATOR PRESENCE CONTROL BAR Your lawn mower is equipped with an op erator presence control bar which requires the operator to be positioned behind the lawn mower handle in order to start and operate the lawn mower CAUTION Federal regulations require an engine control to be installed o...

Page 12: ...ine or carburetor cleaner products in fuel tank or permanent damage may occur TO START ENGINE CAUTION The mower blade rotates whenever the engine is running Move engine speed control to FAST position or to CHOKE START position on models equipped with choke feature If your mower has a primer to start a cold engine push primer as many times as instructed in the engine manual packed with your mower U...

Page 13: ...d your warranty For most cutting conditions and better bagging performance the engine speed should be set in the FAST position Under certain conditions such as when mowing very tall grass raise the mower height on the first cut to reduce pushing effort to avoid overheating the engine and to avoid leaving clumps of grass clippings Make the second cut to the desired height For extremely heavy cuttin...

Page 14: ...thewarranty operatormustmain tain mower as instructed in this manual Some adjustments will need to be made periodically to properly maintain your unit All adjustments in the Service and Adjust ments section of this manual should be checked at least once each season Once a year replace the spark plug clean or replace air filter element and check blade for wear A new spark plug and clean new air fil...

Page 15: ...o blade adapter and crankshaft 5 Use block of wood between blade and lawn mower housing and tighten the blade bolt turning clockwise The recommended tightening torque is 35 40 ft lbs IMPORTANT Blade bolt is heat treated If bolt needs replacing replace only with approved bolt shown in the Repair Parts section of this manual Blade bolt Crankshaft keyway Hardened washer Lockwasher Blade adapter Key B...

Page 16: ...chever occurs first Service air cleaner more often under dusty conditions See the maintenance section of your engine manual MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Set spark plug gap according to engine manual specific...

Page 17: ... be thrown out of the rear of the mower into the operator mowing position If the deflector becomes damaged it should be replaced ENGINE CARBURETOR The carburetor has been preset at the fac tory and adjustment should not be neces sary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load The air filter must be assembled to the carburetor when ru...

Page 18: ...of lower handle towards each other until handle clears the handle brackets and swing handles forward over mower Loosen upper handle mounting hard ware enough to allow upper handle to be folded back IMPORTANT When folding handles for storage or transportation be sure to fold handles as shown or you may damage the control cables Lower handle SQUEEZE TO FOLD 2 POSITION ADJUSTABLE HANDLES When setting...

Page 19: ... engine while in storage Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable al ternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank ...

Page 20: ...el brake is on 1 Depress control bar to hard to pull when control bar is released upper handle before pulling starter rope 2 Bent engine crankshaft 2 Contact a qualified service center 3 Blade adapter broken 3 Replace blade adapter 4 Blade dragging in grass 4 Move lawn mower to cut grass or to hard surface Grass catcher 1 Cutting height too low 1 Raise cutting height not filling 2 Lift on blade wo...

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