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16

SERVICE AND ADJUSTMENTS

 

CAUTION: Before performing any service or adjustments:

•   Release operator presence control bar.
•   Make sure the blade and all moving parts have com plete ly stopped.
•   Disconnect spark plug wire from spark plug and place wire where it can not come in 

contact with plug.

LAWN MOWER

TO ADJUST CUTTING HEIGHT
See “TO ADJUST CUTTING HEIGHT” in 
the Operation sec tion of this manual.

TO ADJUST HANDLE
2 POSITION HANDLES
The handle can be mounted in a high or 
low po si tion.  The mounting holes in the 
bottom of lower handle are off center for 
raising or lowering the handle.
•   Remove upper handle and all parts at-

tached to lower handle.

•   Remove hairpin cotters from lower 

handle bracket mount ing pin.

•   Squeeze lower handle in to remove it 

from mounting pins.

•   Turn lower handle over to raise or lower 

handle.

•   Squeeze lower handle in and position 

holes onto mount ing pins on handle 
bracket.

•   Reassemble hairpin cotters onto mount-

 ing pins.

•   Reassemble upper handle and all parts 

removed from lower handle.

TURN LOWER 
HANDLE OVER
TO ADJUST HEIGHT

AIR FILTER
Your engine will not run properly and may 
be damaged by using a dirty air fi lter. 
Clean the element after every 25 hours of 
operation or every season.  Replace the air 
fi lter every 100 hours of operation or every 
season, whichever occurs fi rst.  Service air 
cleaner more often under dusty conditions.  
See the maintenance section of your 
engine manual.
MUFFLER
Inspect and replace corroded muffl er as it 
could create a fi re hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of 
each mowing season or after every 100 
hours of operation, whichever occurs fi rst.  
Set spark plug gap according to engine 
manual specifi cations.

CLEANING

IMPORTANT:  For best performance, keep 
mower housing free of grass build-up and 

trash. Clean the underside of your mower 
after each use.
•   Clean the underside of your lawn mower 

by scraping to remove buildup of grass 
and trash.

•   Clean engine often to keep trash from 

accumulating.  A clogged engine runs 
hotter and shortens engine life. 

•  Keep fi nished surfaces and wheels free 

of all gasoline, oil, etc.

We do not recommend using a garden 
hose to clean your lawn mower unless the 
electrical system, muffl er, air fi lter, and 
carburetor are covered to keep water out.  
Water in engine can shorten engine life.
GRASS CATCHER (IF SO EQUIPPED)
Grass catcher may be hosed with water 
but must be dry when used.

 CAUTION:  Under nor mal usage, the 

catch er material is subject to de te ri o ra tion 
and wear and should therefore be checked 
to ensure compliance with origi nal 
manufacturer specifi cations.

Mowing 
position

Mowing 
position

HIGH POSITION

LOW POSITION

Handle 
bracket

Hairpin 
cotter
Mounting 
pin

5

3 POSITION “QUICK” HANDLES 
•   Raise lower handle section to operating 

position and squeeze the bottom ends 
of lower handle towards each other until 
the pin in handle can be inserted into 
one of the three height adjustment holes.

3 POSITION “EZ” HANDLES 
•   Raise lower handle section to operating 

position and align hole in handle with 
one of three height positioning holes.

•   Insert handle bolt through handle and 

bracket and secure with knob.

•   Repeat for opposite side of handle.

Flanged 
locknut

Wheel 
assembly

Wave
Washers

Axle

Handle 

ad just ment 

brack et

Knob

Bolt

Handle pin

Handle 
ad just ment 
bracket

SQUEEZE

ALL HANDLES 
•   Raise upper handle section into place on 

lower han dle, remove protective padding 
and tighten both handle knobs.

•   Remove handle padding holding opera-

tor pres ence control bar to upper handle.

•   Your lawn mower handle can be ad-

justed for your mowing comfort.  Refer to 
“ADJUST HANDLE” in the Service and 
Adjustments section of this manual.

NOTE:  For shipping purposes, the rear 
wheels on your lawn mower may not be 
adjusted to the same position as the front 
wheels.  Before operating mower adjust all 
wheels to the same cutting height. 

INSTALL REAR WHEELS
(HIGH WHEEL MOWERS ONLY) 
Some high wheel models require wash ers 
which will be pro vid ed in a parts bag.  If provid-
ed, install washers on the axle fi rst as shown.
•   Install one (1) rear wheel on the axle of 

rear wheel adjuster.

•   Install 3/8-16 locknut and tighten securely.
•   Repeat procedure for other rear wheel.

MOWING 

POSITION

Lower handle

LIFT 
UP

Operator 
presence 
control bar

Upper 

handle

LIFT 

UP

Handle 

knob

AS SEM BLE GRASS CATCHER
(REAR DISCHARGE MOWERS ONLY)
IMPORTANT:
  If your model lawn mower 
is mulcher ready, the mulcher plate or plug 
must be removed before using mower as 
a bagger. To convert mower to bagging or 
discharging, see the Operation section in 
this manual.
Look at the different grass catcher illustra-
tions that follow.  Determine which type 
of grass catcher you have and follow the 
appropriate instructions.

Summary of Contents for 193732

Page 1: ...engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for ...

Page 2: ...not operate the mower when bare foot or wearing open sandals Always wear substantial foot wear Do not pull mower backwards unless absolutely necessary Always look down and behind before and while moving backwards Never direct discharged material toward anyone Avoiddischargingmaterialagainst a wall or obstruction Material may richo chet back toward the operator Stop the blade when crossing gravel s...

Page 3: ...se extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never refuel the machine indoors Never store the machine or fuel contain er where there is an open flame sp...

Page 4: ...discharge mower If the opening is at the back of the mower housing it is a rear dis charge mower Only rear discharge lawn mowers have a grass catcher included with the mower Approved grass catchers for side discharge mowers may be purchased from your nearest authorized dealer Do I have a mulching lawn mower Look for the grass discharge opening on your mower Raise the discharge guard rear door on r...

Page 5: ... comfort Refer to ADJUST HANDLE in the Service and Adjustments section of this manual NOTE For shipping purposes the rear wheels on your lawn mower may not be adjusted to the same position as the front wheels Before operating mower adjust all wheels to the same cutting height INSTALL REAR WHEELS HIGH WHEEL MOWERS ONLY Some high wheel models require washers whichwillbeprovidedinapartsbag Ifprovid e...

Page 6: ...ndings FABRIC TOP GRASS CATCHERS TO ASSEMBLE AND ATTACH GRASS CATCHER Put grass catcher frame into grass bag with rigid part of bag on the bottom Slip vinyl bindings over frame NOTE If vinyl bindings are too stiff hold them in warm water for a few minutes If bag gets wet let it dry before using Lift the rear door on the mower housing For HINGE BRACKET mounted catcher place the grass catcher frame ...

Page 7: ...tery charger connector male Connect your battery charger to charge battery after each use IMPORTANT The engine will not recharge your battery UNITS WITH DECK MOUNTED BATTERY or TRIMPLATE MOUNTED KEY SWITCH After charging connect engine connector male to battery connector female Your engine has an integral alternator for partial charging Connect your battery charger to charge battery as required Sp...

Page 8: ...OTE Adjuster is properly positioned when plate tab inserts into hole in lever Also 9 position adjusters if so equipped allow lever to be positioned between the plate tabs Bolt Flat washer Wheel 3 8 16 Locknut Spacer LEVER BACKWARD TO LOWER MOWER LEVER FORWARD TO RAISE MOWER Plate tab Lever HOW TO USE YOUR LAWN MOWER ENGINE SPEED CONTROL MODELS WITH REMOTE THROTTLE Engine speed is controlled by the...

Page 9: ...ug into discharge opening of mower CAUTION Do not run your lawn mower without mulcher plate plug in place or ap proved clipping deflector or grass catcher in place Never attempt to operate the lawn mower with the rear door removed or propped open MULCHER PLUG Slots Mulcher plate tabs Mulcher plug MULCHER PLATE MULCHER PLUG BUILT INTO REAR DOOR SIDE DISCHARGE ONLY MOWERS MULCHER PLATE TYPE To conve...

Page 10: ...lace MOWER IS NOW READY FOR MULCHING OPERATION Lift discharge guard Install mulcher plug SIDE DISCHARGING Mulcher plate must be installed into rear discharge opening of mower see above instructions Open mulcher door and install discharge deflector under door as shown Mower is now ready for discharging operation To convert to mulching or bagging operation discharge deflector must be removed and mul...

Page 11: ...catcher or clipping deflector in place Never attempt to operate mower with the rear door removed or propped open OPERATOR PRESENCE CONTROL BAR Your lawn mower is equipped with an op erator presence control bar which requires the operator to be positioned behind the lawn mower handle in order to start and operate the lawn mower CAUTION Federal regulations require an engine control to be installed o...

Page 12: ...ine or carburetor cleaner products in fuel tank or permanent damage may occur TO START ENGINE CAUTION The mower blade rotates whenever the engine is running Move engine speed control to FAST position or to CHOKE START position on models equipped with choke feature If your mower has a primer to start a cold engine push primer as many times as instructed in the engine manual packed with your mower U...

Page 13: ...d your warranty For most cutting conditions and better bagging performance the engine speed should be set in the FAST position Under certain conditions such as when mowing very tall grass raise the mower height on the first cut to reduce pushing effort to avoid overheating the engine and to avoid leaving clumps of grass clippings Make the second cut to the desired height For extremely heavy cuttin...

Page 14: ...thewarranty operatormustmain tain mower as instructed in this manual Some adjustments will need to be made periodically to properly maintain your unit All adjustments in the Service and Adjust ments section of this manual should be checked at least once each season Once a year replace the spark plug clean or replace air filter element and check blade for wear A new spark plug and clean new air fil...

Page 15: ...o blade adapter and crankshaft 5 Use block of wood between blade and lawn mower housing and tighten the blade bolt turning clockwise The recommended tightening torque is 35 40 ft lbs IMPORTANT Blade bolt is heat treated If bolt needs replacing replace only with approved bolt shown in the Repair Parts section of this manual Blade bolt Crankshaft keyway Hardened washer Lockwasher Blade adapter Key B...

Page 16: ...chever occurs first Service air cleaner more often under dusty conditions See the maintenance section of your engine manual MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Set spark plug gap according to engine manual specific...

Page 17: ... be thrown out of the rear of the mower into the operator mowing position If the deflector becomes damaged it should be replaced ENGINE CARBURETOR The carburetor has been preset at the fac tory and adjustment should not be neces sary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load The air filter must be assembled to the carburetor when ru...

Page 18: ...of lower handle towards each other until handle clears the handle brackets and swing handles forward over mower Loosen upper handle mounting hard ware enough to allow upper handle to be folded back IMPORTANT When folding handles for storage or transportation be sure to fold handles as shown or you may damage the control cables Lower handle SQUEEZE TO FOLD 2 POSITION ADJUSTABLE HANDLES When setting...

Page 19: ... engine while in storage Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable al ternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank ...

Page 20: ...el brake is on 1 Depress control bar to hard to pull when control bar is released upper handle before pulling starter rope 2 Bent engine crankshaft 2 Contact a qualified service center 3 Blade adapter broken 3 Replace blade adapter 4 Blade dragging in grass 4 Move lawn mower to cut grass or to hard surface Grass catcher 1 Cutting height too low 1 Raise cutting height not filling 2 Lift on blade wo...

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