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2

Safety Rules ................. 2-3
Assembly ...................... 4-7
Operation.................... 8-13

Storage ..................... 18-19
Troubleshooting ........ 19-20

SAFETY RULES

TABLE OF CONTENTS

IMPORTANT:  This cutting machine is capable of amputating hands and feet and throwing ob-
jects. Failure to observe the following safety instructions could result in serious injury or death.

 Look for this symbol to point out im por -

tant safety precautions. It means
CAU TION!!!   BECOME ALERT!!!
YOUR SAFE TY IS INVOLVED.

  WARNING:  In order to prevent ac ci den tal 

starting when setting up, trans port ing, ad-
 just ing or making repairs, always dis con nect 
spark plug wire and place wire where it can not 
come in contact with plug. 

 WARNING: Engine exhaust, some of its 

constituents, and certain vehicle com po -
nents contain or emit chem i cals known to 
the State of Cal i for nia to cause can cer and 
birth defects or oth er re pro duc tive harm.

 WARNING: Battery posts, terminals and 

related accessories contain lead and lead 
compounds, chemicals known to the State 
of Cal i for nia to cause can cer and birth 
defects or oth er re pro duc tive harm. Wash 
hands after handling.

  CAUTION:  Muffl er and

other engine parts become
extremely hot during
operation and remain hot
after engine has stopped.
To avoid severe burns on
contact, stay away from these areas.

I. GENERAL OPERATION

•   Read, understand, and follow all 

in struc tions on the machine and in the 
manual(s) before starting. Be thor ough ly 
familiar with the controls and the proper 
use of the machine before starting.

•   Do not put hands or feet near or under 

rotating parts. Keep clear of the dis-
 charge opening at all times.

•   Only allow responsible individuals, who 

are familiar with the in struc tions, to oper-
ate the machine.

•   Clear the area of objects such as rocks, 

toys, wire, bones, sticks, etc., which 
could be picked up and thrown by blade.

•   Be sure the area is clear of other people 

before mowing. Stop ma chine if anyone 
enters the area.

•   Do not operate the mower when bare-

 foot or wearing open sandals. Al ways 
wear substantial foot wear.

•   Do not pull mower backwards unless 

absolutely nec es sary. Always look down 
and behind before and while moving 
backwards.

•  Never direct discharged material toward 

anyone.  Avoid discharging material against 
a wall or obstruction.  Material may richo-
chet back toward the operator.  Stop the 
blade when crossing gravel surfaces.

•   Do not operate the mower without  

proper guards, plates, grass catcher or 
oth er safety protective devices in place.

•   See manufacturer’s instructions for 

proper operation and installation of 
accessories. Only use accessories ap-
proved by the manufacturer.

•   Stop the blade(s) when crossing grav el 

drives, walks, or roads.

•   Stop the engine (motor) whenever you 

leave the equip ment, before clean ing the 
mower or unclogging the chute.

•   Shut the engine (motor) off and wait until 

the blade comes to complete stop before 
removing grass catcher.

•   Mow only in daylight / good artifi cial light.
•   Do not operate the machine while under 

the infl uence of alcohol or drugs.

•   Never operate machine in wet grass. 

Always be sure of your footing: keep a 
fi rm hold on the handle; walk, never run.

•   Disengage the self-propelled mech-

 a nism or drive clutch on mowers so 
equipped before starting the engine.

•   If the equipment should start to vi brate 

abnormally, stop the engine (motor) and 
check immediately for the cause. Vibra-
tion is generally a warning of trouble.

•   Always wear safety goggles or safe ty glass-

es with side shields when op er at ing mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip & 
fall accidents which can result in severe in-
jury. All slopes require extra caution. If you 
feel uneasy on a slope, do not mow it.
DO:
•   Mow across the face of slopes: nev er 

up and down. Exercise extreme caution 
when changing direction on slopes.

Maintenance ............. 14-16
Service and
Adjustments.............. 16-17

19

CYLINDER
•   Remove spark plug.
•   Pour one ounce (29 ml) of oil through 

spark plug hole into cylinder.

•   Pull starter handle slowly to dis trib ute oil.
•   Replace with new spark plug.
BATTERY (IF EQUIPPED)
Disconnect the battery from the engine
connector and charge battery 48 hours.

OTHER

•   Do not store gasoline from one sea son 

to another.

•   Replace your gasoline can if your can 

starts to rust.  Rust and/or dirt in your 
gasoline will cause problems.

•   If possible, store your unit indoors and 

cover it to protect it from dust and dirt.

•   Cover your unit with a suitable pro tec tive 

cover that does not retain mois ture.  Do 
not use plastic.  Plas tic cannot breathe, 
which allows con den sa tion to form and 
will cause your unit to rust.

IMPORTANT: Never cover mower while 
engine and exhaust areas are still warm.

 CAUTION:  Never store the lawn mow er 

with gaso line in the tank in side a build ing 
where fumes may reach an open fl ame 
or spark.  Allow the engine to cool before 
storing in any en clo sure.

ENGINE

FUEL SYS TEM
IMPORTANT
:  It is important to prevent gum 
deposits from forming in essential fuel system 
parts such as carburetor, fuel fi lter, fuel hose, 
or tank during storage. Alcohol blended fuels 
(called gasohol or using ethanol or methanol) 
can attract moisture which leads to separa-
tion and formation of acids during storage. 
Acidic gas can damage the fuel system of 
an engine while in storage.
•   Drain the fuel tank.
•   Start the engine and let it run until the 

fuel lines and car bu re tor are empty.

•   Never use engine or carburetor cleaner 

prod ucts in the fuel tank or permanent 
damage may occur.

•   Use fresh fuel next season.
NOTE:  Fuel stabilizer is an acceptable al-
ternative in min i miz ing the formation of fuel 
gum deposits during stor age. Add stabilizer 
to gasoline in fuel tank or storage container. 
Always follow the mix ratio found on stabilizer 
container. Run engine at least 10 min utes 
after adding stabilizer to allow the stabilizer 
to reach the car bu re tor. Do not drain the gas 
tank and car bu re tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace 
with clean oil.  (See “ENGINE” in the Main-
tenance section of this manual).

Does not start        1.   Dirty air fi lter.                           1.   Clean/replace air fi lter.

                                2.   Out of fuel.                               2.   Fill fuel tank.
                                3.   Stale fuel.                                 3.   Drain fuel tank and refi ll tank
                                                                                            with fresh, clean gasoline.
                                4.   Water in fuel.                           4.   Drain fuel tank and refi ll tank
                                                                                            with fresh, clean gasoline.
                                5.   Spark plug wire is                    5.   Connect wire to plug.
                                      disconnected.                               
                                6.   Bad spark plug.                        6.   Replace spark plug.
                                7.   Loose blade or broken             7.   Tighten blade bolt or
                                      blade adapter.                                replace blade adapter.  
                                8.   Control bar in released            8.   Depress control bar to
                                      position.                                         handle.
                                9.   Control bar defective.              9.   Replace control bar.
                                10. Fuel valve lever (if so               10. Turn fuel valve lever
                                      equipped) in OFF position.            to the ON position.
                                11. Weak battery (if equipped).     11. Charge battery.
                                12. Disconnected battery               12. Connect battery to engine. 
                                      connector (if equipped).

PROBLEM                 CAUSE                                        CORRECTION 

TROUBLESHOOTING - See appropriate section in manual unless directed 
to an authorized Service Center.

Summary of Contents for 193732

Page 1: ...engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for ...

Page 2: ...not operate the mower when bare foot or wearing open sandals Always wear substantial foot wear Do not pull mower backwards unless absolutely necessary Always look down and behind before and while moving backwards Never direct discharged material toward anyone Avoiddischargingmaterialagainst a wall or obstruction Material may richo chet back toward the operator Stop the blade when crossing gravel s...

Page 3: ...se extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never refuel the machine indoors Never store the machine or fuel contain er where there is an open flame sp...

Page 4: ...discharge mower If the opening is at the back of the mower housing it is a rear dis charge mower Only rear discharge lawn mowers have a grass catcher included with the mower Approved grass catchers for side discharge mowers may be purchased from your nearest authorized dealer Do I have a mulching lawn mower Look for the grass discharge opening on your mower Raise the discharge guard rear door on r...

Page 5: ... comfort Refer to ADJUST HANDLE in the Service and Adjustments section of this manual NOTE For shipping purposes the rear wheels on your lawn mower may not be adjusted to the same position as the front wheels Before operating mower adjust all wheels to the same cutting height INSTALL REAR WHEELS HIGH WHEEL MOWERS ONLY Some high wheel models require washers whichwillbeprovidedinapartsbag Ifprovid e...

Page 6: ...ndings FABRIC TOP GRASS CATCHERS TO ASSEMBLE AND ATTACH GRASS CATCHER Put grass catcher frame into grass bag with rigid part of bag on the bottom Slip vinyl bindings over frame NOTE If vinyl bindings are too stiff hold them in warm water for a few minutes If bag gets wet let it dry before using Lift the rear door on the mower housing For HINGE BRACKET mounted catcher place the grass catcher frame ...

Page 7: ...tery charger connector male Connect your battery charger to charge battery after each use IMPORTANT The engine will not recharge your battery UNITS WITH DECK MOUNTED BATTERY or TRIMPLATE MOUNTED KEY SWITCH After charging connect engine connector male to battery connector female Your engine has an integral alternator for partial charging Connect your battery charger to charge battery as required Sp...

Page 8: ...OTE Adjuster is properly positioned when plate tab inserts into hole in lever Also 9 position adjusters if so equipped allow lever to be positioned between the plate tabs Bolt Flat washer Wheel 3 8 16 Locknut Spacer LEVER BACKWARD TO LOWER MOWER LEVER FORWARD TO RAISE MOWER Plate tab Lever HOW TO USE YOUR LAWN MOWER ENGINE SPEED CONTROL MODELS WITH REMOTE THROTTLE Engine speed is controlled by the...

Page 9: ...ug into discharge opening of mower CAUTION Do not run your lawn mower without mulcher plate plug in place or ap proved clipping deflector or grass catcher in place Never attempt to operate the lawn mower with the rear door removed or propped open MULCHER PLUG Slots Mulcher plate tabs Mulcher plug MULCHER PLATE MULCHER PLUG BUILT INTO REAR DOOR SIDE DISCHARGE ONLY MOWERS MULCHER PLATE TYPE To conve...

Page 10: ...lace MOWER IS NOW READY FOR MULCHING OPERATION Lift discharge guard Install mulcher plug SIDE DISCHARGING Mulcher plate must be installed into rear discharge opening of mower see above instructions Open mulcher door and install discharge deflector under door as shown Mower is now ready for discharging operation To convert to mulching or bagging operation discharge deflector must be removed and mul...

Page 11: ...catcher or clipping deflector in place Never attempt to operate mower with the rear door removed or propped open OPERATOR PRESENCE CONTROL BAR Your lawn mower is equipped with an op erator presence control bar which requires the operator to be positioned behind the lawn mower handle in order to start and operate the lawn mower CAUTION Federal regulations require an engine control to be installed o...

Page 12: ...ine or carburetor cleaner products in fuel tank or permanent damage may occur TO START ENGINE CAUTION The mower blade rotates whenever the engine is running Move engine speed control to FAST position or to CHOKE START position on models equipped with choke feature If your mower has a primer to start a cold engine push primer as many times as instructed in the engine manual packed with your mower U...

Page 13: ...d your warranty For most cutting conditions and better bagging performance the engine speed should be set in the FAST position Under certain conditions such as when mowing very tall grass raise the mower height on the first cut to reduce pushing effort to avoid overheating the engine and to avoid leaving clumps of grass clippings Make the second cut to the desired height For extremely heavy cuttin...

Page 14: ...thewarranty operatormustmain tain mower as instructed in this manual Some adjustments will need to be made periodically to properly maintain your unit All adjustments in the Service and Adjust ments section of this manual should be checked at least once each season Once a year replace the spark plug clean or replace air filter element and check blade for wear A new spark plug and clean new air fil...

Page 15: ...o blade adapter and crankshaft 5 Use block of wood between blade and lawn mower housing and tighten the blade bolt turning clockwise The recommended tightening torque is 35 40 ft lbs IMPORTANT Blade bolt is heat treated If bolt needs replacing replace only with approved bolt shown in the Repair Parts section of this manual Blade bolt Crankshaft keyway Hardened washer Lockwasher Blade adapter Key B...

Page 16: ...chever occurs first Service air cleaner more often under dusty conditions See the maintenance section of your engine manual MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Set spark plug gap according to engine manual specific...

Page 17: ... be thrown out of the rear of the mower into the operator mowing position If the deflector becomes damaged it should be replaced ENGINE CARBURETOR The carburetor has been preset at the fac tory and adjustment should not be neces sary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load The air filter must be assembled to the carburetor when ru...

Page 18: ...of lower handle towards each other until handle clears the handle brackets and swing handles forward over mower Loosen upper handle mounting hard ware enough to allow upper handle to be folded back IMPORTANT When folding handles for storage or transportation be sure to fold handles as shown or you may damage the control cables Lower handle SQUEEZE TO FOLD 2 POSITION ADJUSTABLE HANDLES When setting...

Page 19: ... engine while in storage Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable al ternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank ...

Page 20: ...el brake is on 1 Depress control bar to hard to pull when control bar is released upper handle before pulling starter rope 2 Bent engine crankshaft 2 Contact a qualified service center 3 Blade adapter broken 3 Replace blade adapter 4 Blade dragging in grass 4 Move lawn mower to cut grass or to hard surface Grass catcher 1 Cutting height too low 1 Raise cutting height not filling 2 Lift on blade wo...

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