PolyScience DuraChill 58 Series User Manual Download Page 33 | Manualshive

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110-392

31

Pump Performance

1.5 HP Pumps

0

20

40

60

80

100

120

0

2

4

6

8

10

12

14

GPM

PSI

P4 3.5 GPM Positive Displacement
P6 4 GPM Positive Displacement

P9 2.33 GPM Positive Displacement
M5 Mag Drive Centrifugal
T2 1/3 HP Turbine
T5-T6-T7-T8 3/4 HP Turbine

T9-TE 1 HP Turbine
S1 Speck Pump 7.5 GPM

S1

1 HP

3/4 HP

T2

M5

P9 P4 P6

Specifications subject to change without notice.

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Summary of Contents for DuraChill 58 Series

Page 1: ...User Guide DuraChill Air and Water Cooled 1 5 HP Chillers 110 392 27 June 2016...

Page 2: ......

Page 3: ...ternal Temperature Probe 13 RS 232 RS 485 Serial Output 13 Remote On Off Port 13 4 20mA Set Point Control 13 Startup 14 Facility Water Flow water cooled units only 14 Filling the Reservoir 14 Starting...

Page 4: ...3 Equipment Disposal WEEE Directive 33 Service and Technical Support 33 Replacement Parts 34 Pumps 35 Warranty 36 Appendix 37 Flow Schematic All Models 37 Electrical Diagram 208 230V 1PH 50 60 Hz Mode...

Page 5: ...operator s manual This symbol advises danger from electricity or electric shock This symbol indicates that a hot surface may be present This symbol marks information that is particularly important Thi...

Page 6: ...hen collecting and disposing of spent coolant WARNING Do not plug unit into the electrical outlet until it is ready for startup Always connect the power cord on this unit to a grounded power outlet Ma...

Page 7: ...0 Particular Requirements for Laboratory Equipment for the Heating of Materials CE 50Hz units Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Directive 2014 30 EU IEC 61010 1 EN 61010...

Page 8: ...sure Flow Rate Display Pressure Flow Rate Units Unit Menu Select Button Air Filter Temperature Display Select Set Knob Power Button Temperature Units Control Panel Bypass Valve Access Panel Air Filter...

Page 9: ...servoir Vent Vent Assembly required on 5XXX models Fluid Inlet from process Fluid Outlet to process Facility Water Outlet water cool models Facility Water Inlet water cooled models Reservoir Drain Ove...

Page 10: ...s Water cooled units A Connect process lines B Connect facility water lines C Turn facility water ON 2 Fill reservoir with coolant 3 Connect electrical power to Mains 4 Turn Power Switch Circuit Break...

Page 11: ...rrosive fumes excessive moisture excessive dust or high room temperatures are present Position the Chiller as close as possible to the power distribution panel Avoid voltage drops by using a properly...

Page 12: ...en making piping connections to the Chiller Pressure Ratings Hoses should be able to withstand the highest pressure that they will encounter 100 psi 6 9 bar Flexible Tubing Avoid tubing that will expa...

Page 13: ...en blocked Facility Water Connections WARNING On units requiring facility water those connections must be made by a licensed plumber CAUTION The incoming cooling water pressure should be 20 psi 1 4 ba...

Page 14: ...to the heater If deposits are allowed to build up the heater may overheat and fail Higher temperatures and higher concentrations of additives will hasten mineral deposits The Chiller can accommodate...

Page 15: ...units are equipped with a phase monitor that prevents startup if phase sequence is incorrect The Chiller will turn OFF in the event of a loss of one phase and or prevent operation if there is a voltag...

Page 16: ...r on the rear of the Chiller is in the ON position 2 Press the Power Button on the front panel The system startup sequence will begin and proceed as follows The pump will turn on and fluid will begin...

Page 17: ...ure can be changed Rotate the Select Set Knob until the desired set point temperature is displayed The setting is accepted after the Select Set Knob is pressed a second time or automatically after a f...

Page 18: ...e control is an optional function that may or may not be available on your Chiller It permits you to control cooling based on the temperature of the external process When the optional remote control e...

Page 19: ...owable set point temperature Audio and visual alarm indicators are activated when the measured fluid temperature reaches the HL temperature setting NOTE EHL will appear on the display if the High Limi...

Page 20: ...er temperature at which the refrigeration system will activate displayed and settable in C only There will be no refrigeration or cooling at set points above the AF setting 20 to 40 C 35 C Sd Maximum...

Page 21: ...00 The current Fuse Bits Fb setting appears after the PC setting and can be viewed but not changed To change Fuse Bits Fb operational parameters electrical power must be turned OFF and a special key s...

Page 22: ...operation If the fluid temperature stays above the HL value for more than 25 seconds Fault 03 occurs Lower temperature set point or increase high limit value ELL Low temperature limit alarm Warning Al...

Page 23: ...minimum flow rate setting for more than 10 seconds Compressor heater fan and pump are turned OFF Note Disabled during first 2 minutes of operation Correct cause of low flow rate or decrease minimum fl...

Page 24: ...ead either PSI or kPa 4 Rotate the handle on the pressure valve until the desired maximum pressure setting is shown on the Pressure Flow Rate Display 5 Secure the Locknut 6 Reset the flow alarm value...

Page 25: ...he cutout temperature may be adjusted using the OTP cutout temperature adjustment screw located to the left of the red reset button To change the OTP cutout temperature rotate the adjustment screw clo...

Page 26: ...ear of the unit with two screws Remove the threaded cap pull the screen out of the fitting rinse off any particulate material and reinstall Be sure to check for leaks after reinstalling Fluid Level Th...

Page 27: ...enu Button The current calibration offset value will appear on the Temperature Readout and alternate with the fluid temperature reading enabling you to simultaneously adjust the offset and see the eff...

Page 28: ...t Set Knob 5 When CAL appears on the Temperature Readout release the Units Menu Button 6 Rotate the Select Set Knob until the desired offset is displayed Press the Select Set Knob or simply allow the...

Page 29: ...kage in circulating system Pump is not operating Add fluid to reservoir Remove blockage Replace pump Insufficient circulation Fluid viscosity too high External tubing diameter too small Restrictions i...

Page 30: ...troubleshooting To access the Diagnostic mode place the Circuit Breaker Power Switch in the OFF position and then return it to the ON position while pressing and holding the Select Set Knob The diagno...

Page 31: ...1 600 Nominal Evaporator Flow 2 US GPM 3 72 4 3 Refrigerant R134A Pressure 3 PSIG 60 Pump 3 HP 1 3 Fan s HP 1 6 N A Condenser Discharge Air Flow CFM 1070 N A Water Condenser Flow Tower Water US GPM N...

Page 32: ...110 392 30 Electrical Specifications...

Page 33: ...I P4 3 5 GPM Positive Displacement P6 4 GPM Positive Displacement P9 2 33 GPM Positive Displacement M5 Mag Drive Centrifugal T2 1 3 HP Turbine T5 T6 T7 T8 3 4 HP Turbine T9 TE 1 HP Turbine S1 Speck Pu...

Page 34: ...could not execute the command either because it was in an improper format or the values were outside the allowable range A response followed by an exclamation point indicates that a command was execu...

Page 35: ...r to simulate real application conditions The heat load applied is based on the Chiller s cooling capacity 4 Measure temperature stability Equipment Disposal WEEE Directive or This equipment is marked...

Page 36: ...Effect Honeywell 330 087 Float Switch Water Level Single Float 7 0 235 061 Float Switch Water Level Dual Float 6 8 8 0 235 064 Float Switch Water level Dual Float 4 6 9 3 NC contacts 235 055 Compress...

Page 37: ...2 33 GPM 240V 1PH 50 60HZ Pump 215 218 Motor 215 217 M5 Mag Drive Centrifugal Pump 240V 1PH 50 60HZ 6xxx 525 552 M6 Mag Drive Centrifugal Pump 240V 1PH 50 60Hz 5xxx 525 332 S1 Speck Centrifugal Stain...

Page 38: ...ns If return of the product is necessary a return authorization number will be assigned and the product should be shipped transportation charges pre paid to the indicated service center To insure prom...

Page 39: ...110 392 37 Appendix Flow Schematic All Models...

Page 40: ...110 392 38 Electrical Diagram 208 230V 1PH 50 60Hz Models without heater option...

Page 41: ...110 392 39 Electrical Diagram 208 230V 1PH 50 60Hz Models with heater option...

Page 42: ...110 392 40 Electrical Diagram 208 230V and 380 460V 3PH 50 60Hz Models without heater option...

Page 43: ...110 392 41 Electrical Diagram 208 230V and 380 460V 3PH 50 60Hz Models with heater option...

Page 44: ...d when Chiller is running normally Relay is de energized when a fault condition is detected or the unit is placed in Standby Remote ON OFF RCV Chiller turns OFF when 12 24V AC or DC signal is applied...

Page 45: ...110 392 43 DI Control Wiring H2 H3 Option Wiring H2 24 VDC H3 12 VDC...

Page 46: ...digit e g 6860T56A26ND it provides 4 20mA set point control over a temperature range of 5 to 90 C if the 11th digit is an K the 4 20mA control range is 4 to 40 C Go to menu item CC and set to YES If...

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