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ENGLISH

ENGLISH

11.3- FUEL LINE

The engine is supplied with fuel pump and manual pump already con-

nected. Prearrange the frame with a proper tank and fuel filter. Connect 

the fuel pipe to the union on the manual pump and fix the fuel line 

properly and safely and verify that there is no air coming in. 

11.4- THROTTLE (single-ignition model)

Fix it to the carburetor by using the proper support (not supplied). After 

assembling the throttle control, check that its travel is enough to reach 

the carburetor throttle valve opening and check that recovery is good in 

order to avoid the engine remaining accelerated. Connect the electrical 

wires of the throttle, one on the mass wire of the coil and the other on 

the + of the coil (female connector)

11.5- PROPELLER

The propeller is a key component to ensure the proper engine operation. 

For this reason it is a must to use Polini Motori propellers only. 

The use of a no-proper propeller may compromise the engine working 

and make the guarantee null.

Instructions to fix the propeller flange

CAUTION: 

tight the propeller flange following carefully the se-

quence below.

- Place the flange matching it to the rows of the gear shaft with the 

projecting side toward the engine

-  Place the centering nut with left threat and hand-screw it till the end 

on the flange. (the nut will be tightened at all at a later stage)

- Place the propeller, the plate and the 6 M8 screws, hand-screw the 6 

crews without tightening them at all but leaving them unscrewed just a 

little bit. (about one turn less before the first beat).

- Tighten the centering nut at 80Nm counter clockwise.

- Finish the mounting by tightening the propeller screws crosswise (fol-

low the propeller manufacturer’s instructions about the proper tighte-

ning torque)

CAUTION! 

Before each flight always check that the propeller screws 

and centering nut are firmly tightened.

11.6- GEAR REDUCTION

Thor 303 engines are available with 1-2.8 or 1-3.2 gear reduction.

1-2.8 reduction is ideal for 140cm  max propeller diameter

1-3.2 reduction is ideal for 160cm  max propeller diameter

16

It is possible to place the radiator even in the bottom (see exploded view 

B). To facilitate the passage of the water tube on the head you have to 

use a special 90° connector - cod. 928.225.004 and 928.225.006 (not 

supplied). In this case you should be very careful to the position of the 

radiator that must have a proper housing and a strong fixing. Eventually 

place a breather pipe (928.225.006 and 928.225.004) to avoid air 

bubbles may start (see exploded view B)

Fill the cooling system using coolant specifically designed for aluminum 

radiators up to 1/2 of the expansion tank. For the circuit with low 

radiator let the air go out of the breathers.

Check the level and proceed with the bleeding operation after having 

run the engine for the first time . Then start the engine for a few 

seconds; stop the engine, check the level and if necessary top up with 

some liquid.

IMPORTANT WARNINGS

If for technical or constructional requirements the radiator has to be 

mounted in a different applications than those suggested, it is recom-

mended the utmost attention to the passage of the water pipes that must 

not have tight folds and they should not facilitate the formation of drain 

pipes. If so add some air breathers. 

11.1- THOR 303 DUAL SPARK

 

The engine is supplied with all the electrical connections already enga-

ged. Connect all the wires with red eyelet to the positive battery pole 

and the black ones to the negative battery pole. Please refer to the 

attached electrical schedule.

 

TRACTOR CONFIGUATION 

Thor 303 engine may be used in tractor configuration. In this con-

figuration the standard vibration-damping rubbers cannot stand the 

correct engine mounting. For this reason there is a special plate (cod. 

928.004.002) which grants the right connection of the engine with 

tractor configuration. This plate requires different connection points on 

the frame (drawing available on www.polinithor.com).

11.2- ELECTRIC STARTER (single-ignition model)

Firmly fix the battery which is supplied already charged (anyway we 

suggest you should charge it one time before using it). Connect the relay 

to the frame. Connect the two red cables to the battery positive pole, the 

black cable to the negative pole while the yellow/green cable must be 

connected to a NA switch (normally open) to earth which it is necessary 

to switch the engine on.

THOR ENGINES’ WARRANTY ACTIVATION

PART NUMBER:

ENGINE SERIES NUMBER: 

DEALER’S DATA:

Company name: 

Address:  

City:

Country: 

     ZIP 

Code:

Phone number:  

 

 

 

 

Fax number:                                            

E-Mail Address:

Dealer’s stamp 

and Signature

PURCHASER’S DATA

Name and Surname: 

Address:  

City:

Country: 

     ZIP 

Code:

Phone number :  

 

 

 

 

Fax number :                                            

E-Mail Address:                                     

Product purchased on:     

 

   

 

I enclose a copy of receipt/invoice

Purchaser’s signature: 
- Pursuant to Art. 13 of Legislative Decree No. 196/2003 concerning the treatment of the personal data, the undersigned authorize the  
  treatment of the transmitted personal data.

Kindly send this certificate by e-mail to [email protected] (at the moment of your purchase) in order to activate the warranty and 
be always informed about news, recalls or innovations.

Summary of Contents for THOR 303

Page 1: ...THOR 303 MANUALE D USO E MANUTENZIONE USE AND MAINTENANCE MANUAL...

Page 2: ...ortata dall acquirente o la rimozione di parti originali possono rendere il motore pericoloso L utente invitato a rispettare ed attenersi a quanto indicato e consi gliato nel manuale d uso e manutenzi...

Page 3: ...e installare l apposito co mando starter a distanza opzionale codice 343 0038 da abbinare ad uno dei 3 codici 316 0010 316 0011 o 316 0012 3 2 AVVIAMENTO ELETTRICO Eseguire il riempimento del circuito...

Page 4: ...filtrante in acqua calda con sapone neutro Asciugare accuratamente e successivamente umidificarlo con idoneo olio per filtri Pulire con un panno l interno della scatola filtri assicurandosi che non v...

Page 5: ...llazione del termostato con apertura a 60 C cod 928 830 009 Un eventuale controllo della temperatura EGT pu essere effettuato con la termocoppia opzionale cod 928 830 014 da inserire nell apposita sed...

Page 6: ...bero riduttore con il lato sporgente verso il motore Posizionare il dado filetto sinistro di centraggio e avvitarlo manual mente fino a battuta sulla flangia il dado verr serrato completamente in una...

Page 7: ...ata Far tarare il carburatore Il carburatore ha dei problemi Pulizia e verifica del carburatore eventuale sostituzione membrane Il pacco lamellare ha dei problemi Sostituzione delle lamelle o dell int...

Page 8: ...nticated by Polini or by its di stributor To keep the validity of the warranty the user shall carry out recurrent servicing according to the use and maintenance manual LIMITED LIABILITY Pursuant to th...

Page 9: ...lvents may damage the engines the painting and the rubber parts 8 CARRIAGE ATTENTION Carry the engine only when it is cold Follow the frame manufacturer s instructions for its carriage and how to use...

Page 10: ...25 006 see exploded view B CAUTION If it is necessary to install the engine radiator the en gine please carefully follow exploded view B to avoid a drain pipe 10 HOW TO BEHAVE IN FLIGHT Maximum accele...

Page 11: ...d 928 225 004 to avoid air bubbles may start see exploded view B Fill the cooling system using coolant specifically designed for aluminum radiators up to 1 2 of the expansion tank For the circuit with...

Page 12: ...CDI with adj advance Electronic CDI with adj advance Ignition 2 Electronic CDI with adj advance Battery charger prearrangement Output power 40W at 5500 RPM Output power 40 W at 5000 RPM Spark plug hoo...

Page 13: ...Polini Motori S p A viale Piave 30 24022 Alzano Lombardo BG Italy Tel 39 035 22751 1 1 news polini com www polinithor com PI 773 06A21...

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