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Summary of Contents for 1954 series

Page 1: ...oval and Installation of Crankshaft Pilot Bearing Removal Installation Engine Support Mountings Removal of Engine with Transmission from Car Installation of Engine and Trans mission in Car Specificati...

Page 2: ...d tn Lhe underside of the oil pump and is driven by a hexagonal drive shaft between the two pumps I lydraulic valve lifters are used in maintain zkru clearance IhrnuinuL Lhe valve traiti Thu arrangeme...

Page 3: ...ent acts as a metering device to prevent excess oil heing supplied to the upper end of the rocker arm This angular passage in the rocker arm intersects a vertical passage which lubricates the push rod...

Page 4: ...1VINVRW NlON9 a c 0 a a...

Page 5: ...ENGINE MECHANICAL S Fig 0 3 bThe Trnser S i...

Page 6: ...Rcke 5Jift C N Wi e T 0 Pi I1d Ph 9 R gFn Lo g d h d II d c h ft Sp kt ig N tdbg Di C ni 7 C 1 m ni n z n LR L J i di V Oil ld kth ii 4 Oil Fig 10 4 E gi Lubioi...

Page 7: ...erature gauge wire If right cylinder head is to be removed remove windshield wiper pipe clamp 11 Remove vacuum advance line from front of carburetor to vacuum advance on distributor 12 Disconnect hose...

Page 8: ...it ft is tvucaaama LO remove valve gaddes because of OVccwivL c l m rance between valve areni and valve guide s rues cu red iFI N F 5 drive u n valve guides from xnTFDFn side of cyl inder head using V...

Page 9: ...Stem Goide as ahler Tout Nn 3066 through plate and slide Valve Guide Adapter Tl No J 3066 4 on installer pi iot Fig tO 9 2 Slide valve guide on Installer mlot and lubri cate ooter surface nf uido CAI...

Page 10: ...ncyl inder head with rntci e an cad coil nr rocker arm shaft poi ntiits downward a tad toward cc itc rare agitte Pig IC Hi and macor arm hnoi ie s wiali laarc nr machined surface next to l cad lb Tigh...

Page 11: ...t If too ldw air may In either case noisy valve pressure If valve action is is hot it may be due to low Low pressure usually results from a leak in the oiling system a stuck or improperly operating oi...

Page 12: ...Lk g F k Rd C 1 P RI EEII Ad A F EEu Ad Mi Nlt B V L V I 0 B Il C6I V Op C 01 0 Op Ek OF V L Slithi Lc Body 10 12 ENGINE MEChiANICAL 0 VI Ad VI LilE E dd M II C Pk Rd P s F 10 Il VoI Life echim...

Page 13: ...h Air Conditioning re move rtar bracket and lonsen generator 4 Remove Mack resistor wire front porcelaio resistor at coil 5 Remove distrihutor cap coil and rocker cmi covers as an assembly Set timing...

Page 14: ...er Ineda over pluliger aaaoOiAly Valve Lifters a Disassembly 1 E ress do co 0 center of valve lifter push r d ctlp 2 t eltng a pointed tool remove hock irc from groove aluIo _ ddiitg clip ci 5n 3 inve...

Page 15: ...coil 12 Repiaco l Ieo cr Iloed s i I rackete cm Cove clips 13 Ii car is equipped niti I lydro V ac power brakes cool ec t c tIc liii I nc at i it take manifold 13 Vacuum Pump Test I Make sure wtdahic...

Page 16: ...es and spring from rotor 16 Inspection Assembly and Installation of Vacuum Pump a Inspection 2 Inspect cover plate as explained in Note 18 Step 6 b Assembly CAUTION Parts must be free from foreign mat...

Page 17: ...stall oil pu top drive ges C iac l pomp hod 2 dress cull a on end of sl afi and iI stsLh loeL P in 3 Slide idiet gc ar into pump body mashing gear wiLh drive gear 4 Place vacuum pump assembly cdli hex...

Page 18: ...nter c a1nesahle Crar kaha C nd l u ust he isLr by Ole rc ar lIiail 003 r ny Bearings wor i more than 005 i Icil eI oald be replaced Paring wears hest he me cured by icc of time CII gi s O as e l a ic...

Page 19: ...looaalv on puller screw amId pacr assembly ian arborpress aeshu mid Fig dO To 5 Press is sl pin mut fp s nc ud rodaseemnl ly i ensove ass ens UI from 1 1cc 5 5 a tI ro u5ove guller nt s l POri and piS...

Page 20: ...IT p ui er screw a cI ril reI tn rIp i wr eI e I to STsul p mol r Th ir un so hteu g u od Pig tO 24 if i en be sI t i la ccli neeiing rod viih less t aI IS ft 0 a naininluni ritqt r he pl e s i fit be...

Page 21: ...3136 The rl sm t i ldicl e a tel c li jcr IIzc s I 5T1 he rahi c of i I Pt c rc tr t e tv size ever e a_Ic let r is t nhicr or if lie letter is su uiil e d no utic left the cri ndcr it If letter is s...

Page 22: ...fee I flue ir a de ic ro meter 11 b4 a one ci of tIe bar sn ta e the exact center of the cyliuidet as ia a Ins cac ha led t ermic plane reninve t t Infcrur clCr l ld lllc as ore its length witf the o...

Page 23: ...n cylinder as follows Using a ribbon which gives between 2 and 6 pounds pull insert the ribbon with the piston open end down into the cylinder about one inch taking the resulting pull at this point an...

Page 24: ...emperature is much above or below 70 F The correction fotlowing is for the difference between the expansion of aluminum and iron or steet there fore no consideration should be given to cylinder temper...

Page 25: ...engthe arid Lost the rods ore on the proper crank pins 4 15 all new so If locking lLi Le and ig Len Ln 411 45 ft the torque 5 Repeat this operstino r 0 0 uiher seven connecting rods 28 Replacement of...

Page 26: ...r collet of Camshaft Bearing Re moving and Installing Tool No J 3063 in No 5 bearing Fig 10 30 NOTE Install a rubber band over both collet fingers next to thumb screw to hold fingers while installing...

Page 27: ...fron rod rend of shaft 3 I ooe en poller no and si Lde shaft rearward ujiril C washer csn be removed frnm behind pilot L4 InaLaL C washers behind arbors B and E respectively hearinge 2 and Is T gh en...

Page 28: ...ped with Air Conditioning 10 Make sure that pilot D is in No 3 bearing 5 Install hood lock plate support bore and that large diameter of arbor C is in 6 Install generator and compressor drive belts No...

Page 29: ...hear i caps lb Lo t at crat kvhaf ftoo eng oe 37 Installation of Crankshaft Engine in Cad 1 Raise ctankahaft into position and auprort in place whie installing main hearing caps rSee Note 21 Step 5 os...

Page 30: ...and remove hearing by tapping slicic itammner agamnes heodof tool Fsg 10 33 b Installation 1 in siall sew pilot hearing on Crankshaft dilul Bearing Too No I _2 SS 2 oaiiot bcar tg t litte ei 3i tt y...

Page 31: ...pre 27 Take up slack on rope or chain vent oil leakage 28 Disconnect and remove rear engine support 8 Disconnect refrigerant lines as explained in bracket from frame and extension housing Section 16a...

Page 32: ...ditioning 16 Connect power steering pump to valve body hoses and fill tank to proper level with Hydra Matic Transmission fluid 17 Connect wires to generator 18 Install hood top panel and align to cowl...

Page 33: ...ver Rear Main Bearing Oil Seal Installer Valve Lifter Lock Ring In D J 3066 A Valve Stem Guide Installer Set L 3 3049 stallcr Valve Lifter Remover E F J 3224 J 4383 Connecting Rod Bolt Guide Set Crank...

Page 34: ...ength Pressure in pounds when compressed to 1 844 Long spring end Free length Pressure in pounds when compressed to 2 219 VALVE TIMING Without ramp Intake opens Intake closes Exhaust opens Exhaust clo...

Page 35: ...ity CRANKSHAFT AND MAIN BEARINGS Piston Sizes 3 8110 3 8112 3 8112 3 8114 3 8114 3 8116 3 8116 3 8118 3 8118 3 8120 3 8120 3 8122 3 8122 2 8124 3 8124 3 8126 3 8126 3 8128 3 8128 3 8130 Aluminum Alloy...

Page 36: ...ont motor support stud nut 1 2 20 80 90 Front support cushion to engine nut 3 8 24 25 30 Harmonic balancer to crankshaft 1 2 20 60 65 Intake manifold to cylinder head 3 8 16 25 30 Intake manifold to c...

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