5.42
BODY / STEERING / SUSPENSION
9924096 - 2013
RANGER
RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
REAR RADIUS RODS
Removal / Installation
The following procedure details upper and lower radius
rod removal and replacement on one side of the vehicle.
Repeat the following steps to remove the A-arm from the
opposite side.
1.
Raise and support vehicle by main frame.
2.
Remove the rear wheel nuts and rear wheel.
3.
Identify / mark radius rods “upper” and “lower”.
4.
Remove the nut, bolt and washer (A and B) attaching
the upper and lower radius rod to the bearing carrier.
Discard the nuts.
5.
Remove bolts (C and D) attaching radius rods to the
vehicle frame. Discard the nuts.
6.
Remove radius rods from vehicle.
7.
Examine radius rod shafts, boots and spherical
bearings. Replace entire radius rod if any excessive
wear is evident.
8.
Reverse this procedure to reinstall the radius rods.
9.
Torque all fasteners to specification.
NOTE: Use new attaching nuts upon installation of
the rear radius rods.
CAUTION
Serious injury may result if machine tips or falls.
Be sure machine is secure before beginning this
service procedure.
A
B
RZR XP Shown
=
T
Radius Rod Mounting Bolts:
Inner:
40 ft-lbs (54 Nm)
Outer:
45 ft-lbs (61 Nm)
WARNING
Upon radius rod installation, test vehicle at low
speeds before putting into service.
C
D
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