6.8
CLUTCHING (PVT)
9924096 - 2013
RANGER
RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
5.
Install the protective cover and the (4) push rivets that
secure the cover to the top of the inner PVT cover.
6.
Install the (4) inner clutch cover bolts and washers that
retain the cover to the transmission. Torque bolts to
specification.
7.
Install the (3) inner clutch cover bolts and washers that
retain the cover to the engine. Torque bolts to
specification.
8.
Clean the splines inside the driven clutch and on the
transmission input shaft.
9.
Apply a light film of grease to the splines on the shaft.
10. Install the driven clutch, washer and retaining bolt.
Torque to specification.
11. Clean the end of the taper on the crankshaft and the
tapered bore inside the drive clutch.
12. Install the drive clutch onto the engine.
13. Install the Drive Clutch Holding Tool (9314177-A) and
torque the retaining bolt to specification.
14. Install the drive belt noting direction of belt rotation
(see “DRIVE BELT - Belt Installation”). If a new belt is
installed, install so numbers can be easily read.
15. Install a new outer clutch cover seal with the colored
stripe facing the inner clutch cover.
16. Reinstall outer clutch cover and secure with screws.
Torque screws to specification.
17. Install inlet and outlet ducts and tighten hose clamps.
18. Install the left rear shock lower mounting bolt and the
left rear wheel. Torque fasteners to specification.
19. Install engine service panel and both seats.
=
T
Inner Clutch Cover Bolts:
12 ft-lbs (16.6 Nm)
=
T
Driven Clutch Retaining Bolt:
40 ft-lbs (54 Nm)
=
T
9
Drive Clutch Retaining Bolt:
96 ft-lbs (130 Nm)
=
T
Outer Clutch Cover Retaining Screws:
45-50 in-lbs (5.5 Nm)
=
T
Rear Shock Mounting Bolt:
Lower: 70 ft-lbs (95 Nm)
=
T
Wheel Nuts:
30 ft-lbs (41 Nm) + 90° (1/4 turn)
9314177-A
Summary of Contents for xp 2013 eps
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