118
MAINTENANCE
Headlight Housing Replacement
1.Remove Phillips screws from bottom of headlight pod at each front corner.
NOTE:
To aid in accessing these screws, it may be helpful to turn handlebars
to left or right and use a short, stubby screwdriver. Removal of the front rack
and cover may also allow easier access.
2.Remove three Phillips screws at back of
headlight pod.
3.Lift pod cover up. Disconnect speedome-
ter harnesses from speedometer. Un-
plug indicator light harness and remove
pod cover.
4.Unplug headlamp from wiring harness.
5.Remove O-Ring from headlight pivot pins.
6.Pull headlight housing up to release from
locking tabs.
7.Lift adjusting knob up to remove from lock-
ing tabs.
8.Carefully pull assembly up and out of pod.
9.Reverse steps to install new housing and
reassemble pod.
10.Adjust headlight aim by turning adjusting
knob.
O-Ring
5 1/8
″
(13 cm)
Distance from headlamp parting
line to end of adjustment knob stop
is 5 1/8
″
(13 cm).
