Ifor Williams Trailers Transporta CCT 5221 User Handbook Manual Download

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Transporta User Handbook

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IMPORTANT

If you sell your trailer, please pass this book on to the new owner

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Summary of Contents for Transporta CCT 5221

Page 1: ..._________________________________________________________________________ IMPORTANT If you sell your trailer please pass this book on to the new owner _________________________________________________...

Page 2: ...i V1 1 Blank Page...

Page 3: ...se enter the following information for your own records Trailer Model CCT 5221 Variant LB35 Serial Number Date of purchase Maximum Gross Weight MGW 3500 kg Payload 2000kg Unladen weight 1500kg Couplin...

Page 4: ...upling Height 5 4 4 Coupling Type 5 4 4 1 50mm ball 5 4 5 ISO 11446 13pin plug 5 5 Coupling 6 5 1 Coupling components 6 5 2 Pre Coupling up Checks 7 5 3 Attaching the trailer to the towing vehicle 7 5...

Page 5: ...nd Pump 19 9 2 Operation of the Electric Pump system 19 9 2 1 Manual Operation back up system to the electrical pump 21 10 Loading and Unloading the Transporta 22 10 1 Petrol Diesel Fumes 22 10 2 Load...

Page 6: ...g the Tank 28 13 2 3 Hydraulic Oil Recommendations 29 13 3 Trailer Running Gear Maintenance 31 13 3 1 Tyres 31 13 3 1 1 Tyre Repairs 31 13 3 2 Changing a Wheel 31 13 3 3 Brakes and Coupling 32 13 3 5...

Page 7: ...ail care iwt co uk or telephone 0843 216 7447 Our business hours are 8am to 4 30pm Monday to Friday Please note that telephone calls to our Customer Care Department may be recorded for Quality Trainin...

Page 8: ...stated maximum for the trailer and its load often governed by such items as coupling tyres etc although this may have been adjusted downward for one of a number of reasons GTW This is the total weight...

Page 9: ...number 3 Maximum Gross Weight MGW 4 Maximum Permissable Ground load on the first axle 5 Maximum Permissable Ground load the second axle 6 Maximum Permissable Ground load on the third axle tri axle tra...

Page 10: ...nction Which is in the event of a separation between towing vehicle and trailer to first apply the trailer handbrake then break itself Always leave the handbrake on or chock the wheels when the traile...

Page 11: ...0mm coupling head in this instance you will require a 50mm tow ball in compliance with Directive 94 20 EC ECE R55 4 5 ISO 11446 13pin plug The Transporta is fitted with an ISO11446 13pin plug This plu...

Page 12: ...y cable clip 6 Lighting cable Plug 7 Jockey wheel operating handle 8 Jockey wheel R Clip 9 Jockey wheel clamp handle 10 Jockey wheel 11 Breakaway cable guide 12 Manoeuvring handle 13 Manufacturers typ...

Page 13: ...T TOW 5 3 Attaching the trailer to the towing vehicle It is recommended that a minimum of 2 people work together when hitching up the trailer to the tow vehicle When reversing ensure any pedestrians a...

Page 14: ...ease the handle 10 Check the ball is fully engaged into the coupling body 11 Check the release button has clicked back into place 12 Test that the ball is engaged by attempting to lift the coupling of...

Page 15: ...9 V1 1 19 Release the trailer handbrake 20 Check the breakaway cable cannot drag along the ground and cannot become taut during normal use...

Page 16: ...lly release the trailer handbrake and you are ready to move off Passengers Passengers are forbidden to ride in a trailer at any time 5 4 Detaching the trailer and parking 5 4 1 Parking the Trailer Bef...

Page 17: ...s socket and attach it to the parking socket provided on the trailer coupling 5 Release the jockey wheel clamp lower the jockey wheel to the ground and securely tighten the clamp 6 Disengage the R cl...

Page 18: ...nsufficient nose weight d Nose of the trailer either too high or too low due to incorrect height of the tow ball e Insufficient tyre pressures towing vehicle and trailer f Unsuitable towing vehicle 6...

Page 19: ...ake an acceptable trailer towing vehicle combination more comfortable and easier to handle 6 6 Reversing All trailers are fitted with auto reverse braking systems Manual reverse catches are available...

Page 20: ...ery Power The auxiliary battery must be placed inside the battery box provided to contain accidental acid leaks and must be used at all times This box will hold a battery of up to 80 amp hour s capaci...

Page 21: ...spanner disconnect the battery at the negative terminal first followed by the positive terminal Avoid contacting the two terminals simultaneously with the spanner 5 Un plug the vent pipe 6 Lift out t...

Page 22: ...f the ramp when operating the latches and when lowering or raising the ramp 8 1 1 Understanding your Ramp 1 Ramp 2 Latch Arm 3 Shoot Bolt The weight of the ramp is spring counterbalanced to help reduc...

Page 23: ...h side of the ramp in turn as follows i Whilst holding the latch arm stationary pull back the shoot bolt and latch it in the retracted position ii Keeping a firm hold push away and lift the latch arm...

Page 24: ...the ramp lift and close the ramp Latch each side of the ramp in turn as follows i Lift and rotate the latch arm towards the ramp ii Push the arm towards the ramp and hook it onto the keep iii Release...

Page 25: ...of the trailer is clear operate the manual pump lever to tilt the trailer body To lower the body check that the area between the body and drawbar is clear of obstructions and open the release valve sl...

Page 26: ...clear operate the up arrow button on the remote control to tilt the trailer body During normal operation the Green LED lamp on the remote control will be lit If the Red LED lamp lights it will indicat...

Page 27: ...chassis is clear of obstructions then open the manual release valve Users should note that the remote control unit supplied is generally splash proof although it is not fully waterproof It should neve...

Page 28: ...vehicle Position the trailer on firm level ground and ensure that towing vehicle parking brake is applied On the tilting drawbar variant the rear prop stands when fully raised act as a ground stop wh...

Page 29: ...e Winch is on a sliding mount stay clear of the winch mount when in operation Disable the battery charger when operating the winch by pressing the charger button so that the red LED light goes out 11...

Page 30: ...chassis track restraints Note that the tyre facing side To engage the wheel stop into the side tracks tilt the end of the stop to an angle of around 20degrees as shown below Then push both locating pi...

Page 31: ...eading 2 If the reading is excessively high move the vehicle towards the rear of the trailer 3 If the reading is too low move the vehicle towards the front When you re happy with the noseweight mark t...

Page 32: ...doubt seek advice from the chemical manufacturer When cleaning is complete thoroughly rinse the trailer to remove any chemical residue 12 1 Safety Precautions 12 1 1 First Aid In addition to the firs...

Page 33: ...t silver to dull grey Exposure to road salt can change the appearance of newly galvanized surfaces to grey or black with white or grey deposits This does not affect the protective properties of the fi...

Page 34: ...g 15 and dip into a suitably sized and positioned container or oil drum Switch on the electrical operating system or operate the manual pump to pump the oil into the container Continue until the oil f...

Page 35: ...33 15 HP 32 54 15 Burmah Castrol Hyspin VG 15 39 117 15 Hyspin AWS 15 39 117 15 Hyspin AWH 15 51 82 15 Esso Nuto H 15 35 95 14 Nuto HP 15 35 95 14 Univis J 13 59 50 15 ELF Sternol Albatross 40 77 15 G...

Page 36: ...30 V1 1 13 2 3 1 Oil viscosity Temperature limits are based on maximum viscosity of 1000 centistokes 5000 SSU and Minimum viscosity of 15 centistokes 80 SSU...

Page 37: ...r our Customer Care department DO NOT REPLACE WITH LOWER RATED TYRES The maximum gross weight figure given on the trailer plate is always equal to or less than the approved maximum load for the tyres...

Page 38: ...threads and wheel seating surfaces are clean and dry Place wheel over locating rim on the hub Tighten each bolt slightly and then tighten to the torque figure given below following the sequence shown...

Page 39: ...ed every alternate time it is removed and refitted Tighten to a torque of 350Nm 260ft lb and lock into one side of the stub axle groove as shown below 13 3 3 1 Brake Service Intervals Brake adjustment...

Page 40: ...13 3 3 2 2 Checking the Coupling Head for Excessive Wear Towing Ball type With the coupling disconnected from the tow hitch observe the position of the wear indicator lug relative to the MAX line The...

Page 41: ...35 V1 1 14 Electrical Diagrams 14 1 13Pin ISO 11446 Wiring Diagram...

Page 42: ...36 V1 1 14 2 12v Distribution Box...

Page 43: ...37 V1 1 14 3 Transporta External Wiring Diagram...

Page 44: ...38 V1 1 14 4 Transporta Internal Wiring Diagram...

Page 45: ...utor who will in many cases be able to rectify the fault quickly on their premises or assist in presenting the problem to IWT for appraisal 15 1 2 Guarantee Registration Card It is important that the...

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