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Polaris MATRIX 650 INDY VR1 129, Owner'S Manual

The Polaris MATRIX 650 INDY VR1 129 is a top-of-the-line snowmobile designed for superior performance and thrilling adventures. To ensure a seamless ownership experience, don't forget to download the free Owner's Manual from manualshive.com. This comprehensive manual will provide you with all the necessary information and guidance you need to fully enjoy your snowmobile.

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BRAKES

Always check the following items for proper operation before starting the engine.

BRAKE LEVER TRAVEL

Squeeze the brake lever. It should
move no closer to the handgrip than 1/2
inch (1.3 cm)

q

. A smaller distance

indicates low brake fluid level or air in
the hydraulic system. Refer to the brake
bleeding information on . Your dealer
can assist.

LEVER FEEL

If the brake lever feels “spongy” when squeezed, check the brake fluid level and
condition. Add fluid as needed. See the Brake Fluid section for details.

WARNING

Continued use of “spongy” brakes may cause a complete loss of brakes, which

could result in serious injury or death. Always have the brakes serviced at the

first sign of sponginess.

PARKING BRAKE LEVER LOCK

Use the parking brake lever lock only when you want the snowmobile to remain
stationary; for example, when parked on an incline for a period of five minutes or
less.

1. Brake Lever

2. Parking Brake Lever Lock

3. Master Cylinder Reservoir/Cover

LOCK ENGAGEMENT

To engage the lock, squeeze the brake lever tightly and push forward on the
lock. Hold the lock forward while releasing the brake lever.

128

PRE-RIDE INSPECTIONS

Summary of Contents for MATRIX 650 INDY VR1 129

Page 1: ...2021 INDY VR1 INDY XC SWITCHBACK ASSAULT OWNER S MANUAL For Maintenance and Safety ...

Page 2: ...ne except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle WARNING Read understand and follow all of the instructions and safety precautions in this manual and on all product labels Failure to follow the safety precautions could result in serious ...

Page 3: ...2021 Owner s Manual Matryx Platform Indy VR1 129 137 Indy XC Launch Edition 129 137 Switchback Assault 146 ...

Page 4: ...oogle LLC Google Play is a registered trademark of Google LLC Hayes is a registered trademark of Hayes Bicycle Group Inc Woody s registered trademark of International Engineering Manufacturing Inc SENA is a registered trademark of SENA Technologies Inc Copyright 2020 Polaris Industries Inc All information contained within this publication is based on the latest product information at the time of p...

Page 5: ... and development of your POLARIS vehicle making it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Maste...

Page 6: ...s situation which if not avoided COULD result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided COULD result in minor to moderate injury NOTICE NOTICE provides key information by clarifying instructions IMPORTANT IMPORTANT provides key reminders during disassembly assembly and inspection of components The Prohibition Safety Sign indicates an action NOT...

Page 7: ... Command Display 67 The Perfect Fit 107 Snowmobile Break In 123 Pre Ride Inspections 125 Operation 133 Maintenance 147 Specifications 193 Diagnostic Trouble Codes DTC 201 Troubleshooting 215 Warranty 223 Maintenance Log 233 5 TABLE OF CONTENTS ...

Page 8: ...6 ...

Page 9: ...set up a predetermined course for practice Make sure they know how to drive and control the snowmobile before allowing them to make longer trips Teach them proper snowmobile courtesy and enroll them in driver s training and safety courses sponsored by local or state organizations PRESERVATION OF THE ENVIRONMENT POLARIS is committed to supporting an environmental education campaign We encourage sta...

Page 10: ...e reduction of potential air pollution In addition to our technological research we encourage government agencies manufacturers distributors dealers ecologists and other interested parties to work together to develop data on environmental topics VEHICLE IDENTIFICATION NUMBERS Record your snowmobile s identification numbers and key number in the spaces provided NOTICE If installing an aftermarket t...

Page 11: ...TION The ignition keys are etched with an identification number Remove the spare key and store it in a safe place Your key can be duplicated only by mating a POLARIS key blank using the same identification number with one of your existing keys so if both keys are lost the ignition switch assembly must be replaced 9 INTRODUCTION ...

Page 12: ...10 ...

Page 13: ...t from operation with any modifications especially those that increase speed or power DO NOT MODIFY YOUR MACHINE The snowmobile may become aerodynamically unstable at speeds higher than those for which it is designed Loss of control may occur at higher speeds Modifications may also create a safety hazard and lead to bodily injury The warranty on your entire machine is terminated if any equipment h...

Page 14: ...rating a snowmobile requires skill and balance for proper control Rider positions may vary with experience and the features available on some snowmobiles but under many conditions the proper position is to be seated with both feet on the running boards and both hands on the handlebar grips for proper throttle brake and steering control WARNING Improper riding position may reduce control and could ...

Page 15: ... Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE mark consists of a circle surrounding the letter E followed by the distinguishing number of the country which has granted approval The approval number and serial number will also be displayed on the label EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection Wh...

Page 16: ... you expect to be gone If it isn t possible to ride with others and you must travel into remote areas always carry survival equipment that s appropriate to the conditions you may encounter Such equipment may include but is not limited to extra clothing a sleeping bag a flashlight food and water a signaling mirror a means of building a fire and a two way radio or cellular telephone Always carry the...

Page 17: ...tance between posts Guy wires on utility poles are also difficult to distinguish Make sure the way is clear before crossing railroads and other roads and highways The noise of your snowmobile will drown out the sound of approaching vehicles Look ahead behind and to both sides before turning or crossing railroad tracks or highways Steep embankments may also hide your view Always leave yourself a wa...

Page 18: ...n any conditions and on any slope The avalanche information provided in this manual should be considered basic information and is not intended to replace your participation in an avalanche safety training course After reviewing the avalanche information in this manual be sure to participate in an avalanche safety training course before riding in mountainous terrain The training course will provide...

Page 19: ...ng in mountainous terrain A digital avalanche beacon with new fresh alkaline batteries An avalanche probe A compact shovel and hand saw A backpack preferably an avalanche air bag backpack Emergency provisions including the following items Small first aid kit Extra pair of gloves Extra dry socks Tow rope map compass GPS Lighter or waterproof matches Signal mirror and whistle Bottled water High calo...

Page 20: ... cotton materials which will freeze if they get wet Wear highly visible gear Try on all gear and equipment to make sure it fits and doesn t interfere with your riding capabilities Place all survival aids in your backpack and wear the backpack at all times Non essential items can be stored on the snowmobile in an accessory bag Read and follow the manufacturer s user and maintenance instructions for...

Page 21: ...und under a snowpack Cracks across the top of a snowpack A recent heavy snowfall Blowing snow Rain Rapid warming GET OUT OF HARM S WAY Before riding always tell a responsible person i e at the lodge or gas station where your group is going Never ride alone Always ride in a small manageable group Riding in a large group makes it more difficult to track riders or find missing members Go one at a tim...

Page 22: ...t unsafe the next day due to changing weather and wind conditions Always review the user instructions provided with your safety equipment and follow the recommendations for maintenance testing and use Always test your safety equipment to ensure it works properly before riding in mountainous terrain Always store your survival gear in your backpack and wear the backpack Do not store your survival ge...

Page 23: ...cautious route finding and conservative decision making essential Natural avalanches possible human triggered avalanches likely Small avalanches in many areas or large avalanches in specific areas or very large avalanches in isolated areas 2 Moderate Heightened avalanche conditions on specific terrain features Evaluate snow and terrain carefully identify features of concern Natural avalanches unli...

Page 24: ...y surfaces INADEQUATE SNOW CONDITIONS Since snow provides the only lubrication for the power slide suspension and on liquid cooled models cooling for the engine adequate snow cover is a requirement for operation of your snowmobile NOTICE Driving in too little snow will result in excessive wear and damage to the slide rail track and or engine WARNING Inadequate cooling and lubrication will lead to ...

Page 25: ...or fire and may result in serious injury or death DRIVING IN HILLY TERRAIN WARNING Climbing a hill or crossing the face of a slope may result in loss of balance and snowmobile rollover causing serious injury or death Use caution and good judgement when driving in hilly terrain Use extra caution when operating in hilly terrain If climbing a hill is unavoidable keep your weight low and forward If yo...

Page 26: ...Each clutch is dynamically balanced before installation Any tampering may disrupt this precision balancing and create an unstable condition COLD WEATHER DRIVE AWAY Whenever your snowmobile has been parked for a length of time especially overnight always make sure the skis and track are loosened from ice and snow before attempting to drive Apply the throttle with enough authority to put the snowmob...

Page 27: ...sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your snowmobile over large drifts or similar terrain Jumping may injure your back because of spinal compression that could occur when the snowmobile impacts the ground The seat and suspension of your snowmobile have been designed to provide protection under normal riding conditions Your snowmobile is not inte...

Page 28: ...52 60 67 74 81 88 95 55 25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 min WINDCHILL CHART C Wind Speed in Km h Actual Thermometer Reading C 5 2 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 Equivalent Temperature C Calm 5 2 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 8 3 0 4 7 11 14 18 22 25 29 32 36 39 43 46...

Page 29: ...t safety labels are provided by POLARIS at no charge The part number is printed on the label GENERAL WARNING The General Warning label is located on the rear of the tunnel WARNING This snowmobile is designed for one 1 operator and as many passengers as there are seats with hand grips installed on the snowmobile Read and understand all warnings and Owner s Manual before operation Never consume alco...

Page 30: ...e Engine Oil or VES Extreme Full Synthetic 2 Cycle Engine Oil Part Number 7300329 HOT SURFACE WARNING The hot surface warning q is on the rear center of the tunnel WARNING Hot Surface Do Not Touch Burns may result Entire top of tunnel may be hot Install only accessories specifically approved for this model by POLARIS OPERATION WARNING The operation warning label is located on the console Part Numb...

Page 31: ...rating on hard packed snow ice or when crossing roads steering and braking ability are greatly reduced Reduce speed and allow extra space to turn or stop To maintain vehicle control on ice or hard packed surfaces you should have a proper balance of ski carbides to track studs See Owner s Manual for proper use of traction products Repeated stops from high speed may cause fading or sudden loss of br...

Page 32: ...30 ...

Page 33: ... may differ slightly q Skis w Nosepan e Front Bumper r Hood t Headlight y Windshield u Handlebar i Fuel Cap o Operator Seat a Taillight s Rear Bumper d Snow Flap f Spindle g Front Suspension h Upper Control Arm j Lower Control Arm k Front Track Shock l Rear Track Shock 1 Rail 31 FEATURES ...

Page 34: ...ing Brake Lock e 7S Display if equipped r Engine Stop Switch t Throttle Control y Ignition Switch u Recoil Starter Handle i Hand Controls o Heated Grips Button a Polaris Electronic Reverse PERC Button s Headlight Dimmer Button NOTICE For information about the Ride Command hand controls see page 72 32 FEATURES ...

Page 35: ...will continue to draw a small amount of current from the battery until the key is turned off This feature is useful for accessing Ride Command without starting the engine but turn the key off when the display is not in use The 7S Display is not dependent on a battery while the engine is running This allows the 7S to remain fully powered and retain GPS lock during a successful PERC event forward re...

Page 36: ...URCES Some rider accessories require the use of an RCA power adapter If your model is not equipped with an RCA power plug on the handlebar cover an accessory 12 volt RCA adapter or RCA power plug can be purchased from your POLARIS dealer 12 VOLT RCA ADAPTER The RCA adapter can be used if your model is equipped with the 12 volt DC power receptacle Plug the adapter into the receptacle to convert it ...

Page 37: ...e snowmobile on a level surface with the headlight approximately 25 feet 7 6 m from a wall q 2 Place the rider or the approximate weight of the rider on the seat or tunnel floorboards 3 Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height w 4 Start the engine Move the headlight switch to low beam 5 Observe the headlight aim on the wall T...

Page 38: ...tment is necessary an adjuster knob is located on the back of the headlight which can be accessed by removing the vehicle s left side panel NOTICE The adjuster knob is located at the rear of the light above the plug 3 To LOWER the beam turn the adjuster knob CLOCKWISE 4 To RAISE the beam turn the adjuster knob COUNTERCLOCKWISE 36 FEATURES ...

Page 39: ... plug or belt REPLACEMENT DRIVE BELT To insert a replacement drive belt into the spare drive belt container do the following 1 Rotate the spark plug wrench counter clockwise to release it from the bracket 2 Pull the wrench upward to remove it 3 Tilt the container until the bracket detaches from the bumper tube 4 Pull the container out of the compartment 5 When placing a drive belt into the contain...

Page 40: ...ie wheels on the inside of the rail beams if your model is equipped with a remote reservoir rear track shock or damage will occur The rail scratchers must be removed as they interfere with the accessory bogie wheels ACCESSORIES POLARIS offers a wide range of accessories for your snowmobile to help make each ride more enjoyable Use only POLARIS parts and accessories on your POLARIS snowmobile Use o...

Page 41: ...ash the instrument clusters will display DETONATION and the ECU will either limit the maximum engine speed or turn off the engine If the ECU limits RPM the limit will remain active until the driver stops and restarts the engine DETONATION PROTECTION MODES Check Engine LED Gauge Display Protection Mode 650 Models LED illuminated DETONATION displayed Slight drop in engine RPM power LED flashing DETO...

Page 42: ...NOTICE The instrument cluster alert indicates which cylinder is experiencing detonation 40 FEATURES ...

Page 43: ...s no throttle lever input for 11 minutes MODEL ENGINE TEMP 650 850 Models 86 F 30 C NOTICE If your vehicle is equipped with electric start the 7S display if equipped will remain on when the key is in the ON positiion After 60 seconds the display backlight will dim and then fully shut down after 10 minutes of inactivity SECURITY SYSTEM IGNITION LOCK SYSTEM Your snowmobile has an optional security f...

Page 44: ...s and other plastic surfaces Do not use alcohol to clean the instrument cluster Immediately clean off any gasoline that splashes on the instrument cluster The instrument cluster and gauge if equipped contains indicator lights and the rider information center The information center can be controlled by the ARROW buttons s and SELECT button d on the hand controls 42 FEATURES ...

Page 45: ...ottle but when the light comes on and remains on add the recommended oil before further operation The low battery voltage indicator illuminates when the battery voltage is low The playback indicator illuminates when the gauge is in playback mode The low fuel indicator illuminates when there is 2 gal 7 5 L of fuel remaining in the tank The high beam indicator illuminates when the lights are set to ...

Page 46: ...emperature q Information Display Area This area displays either engine speed or vehicle speed whichever is not displayed in the speed display engine temperature and maximum vehicle speed w Speed Display The speed display area displays either vehicle speed or engine speed e Fuel Gauge Not available on all models The segments of the fuel gauge show the level of fuel in the fuel tank When the last se...

Page 47: ...speed is displayed in either miles per hour MPH or kilometers per hour km h Engine speed is displayed in revolutions per minute RPM 1 To change which item displays first make sure the information display area is set to display either engine speed or vehicle speed 2 Press and release the center button FUEL GAUGE IF EQUIPPED The segments of the fuel gauge show the level of fuel in the fuel tank When...

Page 48: ... been in operation since manufacture To change the display press and release the SET button or SETswitch until the desired item is displayed To reset a trip meter press and hold the SET button or SETswitch until the meter resets to zero PLAYBACK FUNCTION The playback function allows the rider to record and play back engine speed vehicle speed and throttle position sensor information for up to thre...

Page 49: ...the light stops flashing NOTICE To stop recording at any time during the recording process press and release the SET button TO PLAYBACK 1 To play back the recorded data stop the vehicle and wait for engine speed to drop below clutch engagement 2 Press and hold the center button on the instrument cluster to enter the Options Menu 3 Press and release the MODE button until PLAYBACK appears in the inf...

Page 50: ...ck and return to the Options Menu STANDARD METRIC DISPLAY The odometer and temperature displays can be viewed in either standard or metric units of measurement Both displays change if units are changed The new settings will remain until changed by the operator Change Method 1 1 Press and hold the center button on the instrument cluster to enter the Options Menu 2 Press and release the MODE button ...

Page 51: ...t engine speed to 3000 RPM which prevents clutch engagement and the snowmobile will not move when throttle is applied If you wish to use this feature you must complete all four tasks on the following pages to have your system activated and to change the security code to one of your own choosing FIRST TIME USE OF YOUR SECURITY SYSTEM Perform all tasks in the order shown if you wish to activate and ...

Page 52: ...pears in the information display area 3 Press and release the SET button ENTER CODE will appear in the information display area 4 Press and release the SET button to increase the 1st digit 5 Press and hold the SET button to accept the 1st digit and advance to the 2nd digit 6 Press and release the SET button to increase the 2nd digit 50 FEATURES ...

Page 53: ...the SET button to accept the 3rd digit and submit code If code is correct SECURITY ON will appear in the information display area The system is now locked Proceed immediately to Task 3 If code is incorrect BAD CODE will appear in the information display area Return to step 3 to re enter code 51 FEATURES ...

Page 54: ...nning Press and release the SET button ENTER CO will appear in the information display area 2 Press and release the SET button to increase the 1st digit 3 Press and hold the SET button to accept the 1st digit and advance to the 2nd digit 4 Press and release the SET button to increase the 2nd digit 52 FEATURES ...

Page 55: ...hold the SET button to accept the 3rd digit and submit code If code is correct SECURITY OFF will appear in the information display area NOTICE The system is now unlocked If code is incorrect BAD CODE will appear in the information display area Return to step 1 to re enter code 8 You must now enter a new security code Proceed immediately to TASK 4 53 FEATURES ...

Page 56: ...T buttons SET NEW CODE will appear on the information display area 2 Press and release the SET button to increase the 1st digit 3 Press and hold the SET button to accept the 1st digit and advance to the 2nd digit 4 Press and release the SET button to increase the 2nd digit 5 Press and hold the SET button to accept the 2nd digit and advance to the 3rd digit 54 FEATURES ...

Page 57: ...times in the information display area NOTICE Your new code is now set The system is NOT locked 8 Record your new security code in a safe place for future reference Record your new personal security code here __________________ TIP If you lose your personal security code see your dealer to have the code reset to 000 Then perform TASK 2 through TASK 4 to change the code to one of your own choosing 5...

Page 58: ...enu 3 Press and release the MODE button until SECURITY OFF appears in the information display area 4 Press and release the SET button ENTER CODE will appear in the information display area 5 Press and release the SET button to increase the 1st digit 6 Press and hold the SET button to accept the 1st digit and advance to the 2nd digit 56 FEATURES ...

Page 59: ...he 3rd digit 9 Press and hold the SET button to accept the 3rd digit and submit code If code is correct SECURITY ON will appear in the information display area The system is now locked Proceed immediately to Task 3 If code is incorrect BAD CODE will appear in the information display area Return to step 3 to re enter code 57 FEATURES ...

Page 60: ...n the information display area 2 Press and release the SET button to increase the 1st digit 3 Press and hold the SET button to accept the 1st digit and advance to the 2nd digit 4 Press and release the SET button to increase the 2nd digit 5 Press and hold the SET button to accept the 2nd digit and advance to the 3rd digit 58 FEATURES ...

Page 61: ...tem is now unlocked If code is incorrect BAD CODE will appear in the information display area Return to step 1 to re enter code CHANGING TO A NEW SECURITY CODE Any time you wish to change your current security code to a new code perform TASK 2 through TASK 4 of the First Time Use of Your Security System procedure Instead of using the factory default code 000 in TASK 2 and TASK 3 use your current s...

Page 62: ... system Press and release the SET button Advances a digit on the ENTER CODE screen Press and hold the SET button Accepts a digit and displays the next digit position if any remain on the ENTER CODE screen While SECURITY OFF is shown on the information display area simultaneously Press and hold the MODE and SET button Allows user to change security code DIAGNOSTIC DISPLAY MODE The diagnostic displa...

Page 63: ...n the diagnostic mode is displayed the check engine warning indicator will begin to flash 4 A set of two numbers will appear in the display The 2 6 digit suspect parameter number SPN in the information display area indicates which component is generating the fault code The 1 2 digit failure mode indicator FMI number in the odometer area indicates the fault mode such as open or short circuit 5 More...

Page 64: ...YPE is displayed in the information display area 4 Press and release the SET button to toggle through available options until the desired fuel type is displayed in the information display area 5 To exit Options Menu Press and release the MODE button until EXIT appears in the information display area 6 Press and release the SET button to exit The fuel type being displayed is the active fuel type HE...

Page 65: ...s 1 Press and release the MODE button to select which smartwarmer to customize grips or thumb Press the SET button to select 2 Press and release the MODE button to choose a heat level low medium or high Press the SET button to select 3 Use the SETand MODE buttons to increase decrease the temperature to desired setting MODE decreases the temperature SET increases the temperature 4 Press the Polaris...

Page 66: ...ium and high 5 Press the Select Button to exit 6 Press the SETor Polaris button on the gauge to exit The grips will adjust to the temperatures of the new settings when the hand grip warmers are enabled ENGINE OVERHEAT INDICATOR The over temperature indicator on the standard instrument cluster will illuminate when the engine is overheating Take action to cool the engine See The indicator will flash...

Page 67: ... level Do not open the pressure cap while the engine is hot Stop the engine and allow it to cool down Add coolant if the level is low Do not add coolant while the engine is hot Wait for the engine to cool before adding coolant If snowmobile is equipped with rail scratchers make sure they are deployed NOTICE If you must continue to operate while the indicator light is illuminated drive slowly and s...

Page 68: ...66 ...

Page 69: ...ontrol injury or death You assume all risks associated with using this device Read your User Guide Always ride with the latest maps and trails data from https ridecommand polaris com en us update BEFORE YOU RIDE Before riding with your new display do the following Read this entire manual Familiarize yourself with the features and operations of the Display while the vehicle is stationary Download t...

Page 70: ...ith Industry Canada license exempt RSS standard s Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device Polaris International hereby declares that the radio equipment in vehicle display unit is in compliance with the following directives 201...

Page 71: ...equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment RADIO COMPLIANCE STATEMENTS The following statements apply to radio components...

Page 72: ... on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Changes or modifications...

Page 73: ...rimary responsibility is the safe operation of your vehicle We recommend against the use of any hand held device while riding and encourage the use of voice operated systems when possible Be aware of all applicable local laws that may affect the use of electronic devices while riding NOTICE If your vehicle is equipped with electric start the 7S display if equipped will remain on when the key is in...

Page 74: ...trol Moves the cursor and pans the focus on the map screen w Back Button Cycles all screens and backs user out of menus e Up Down Buttons Zooms in and out of map and scrolls through lists of features r Polaris Button Opens and closes the Badge Panel 72 RIDE COMMAND DISPLAY ...

Page 75: ...The hand controls operate certain Ride Command features headlights reverse operation and heated grips BUTTON DESCRIPTION FUNCTION t Select Button Opens the Badge Panel and chooses options y Heated Grips Button Activates the smartwarmers in the handlebars and throttle lever 73 RIDE COMMAND DISPLAY ...

Page 76: ...on Cycles all screens and backs user out of menus GAUGE SCREEN The Gauge Screen is the screen that will appear upon vehicle start up and displays a customizable view of vehicle information including speed RPM fuel level engine temperature engine hours trip meter battery voltage and compass 74 RIDE COMMAND DISPLAY ...

Page 77: ...rols will not work You must use the touchscreen to change screen settings and layouts Follow the instructions below to create customized gauge screens 1 Press the Gear Icon in the bottom right corner of the touchscreen 2 On the right side of the configuration panel press the Screens Tab followed by the Add New button 3 In the left side panel choose a gauge layout from the three provided options 75...

Page 78: ...ear widgets w Five linear widgets e Four circular widgets 4 Select the Data Tab Choose up to 5 widgets to display on the screen TIP Keep your display software up to date as more widget options become available For more information see page 104 76 RIDE COMMAND DISPLAY ...

Page 79: ...e widget and sliding the widget up or down into the desired position 6 Click the green check mark or Done to close the configuration panel GAUGE VIEW MODE Press q to toggle between the two available gauge view modes Analog and Digital 77 RIDE COMMAND DISPLAY ...

Page 80: ...time NOTICE The Icon Bar will not appear when the Badge Panel is open ICON DESCRIPTION FUNCTION q Headset Displays icon if headset is connected w Signal Strength Displays current cell signal strength e Fuel Level Displays current fuel capacity percentage r Vehicle Direction Displays vehicle direction t Clock Displays current time 78 RIDE COMMAND DISPLAY ...

Page 81: ...he Polaris logo at the top of the display screen or press the Polaris Menu Power hard button ACCESSING THE BADGE PANEL There are two ways to open the Badge Panel press the Polaris icon q at the top of the touchscreen or the Polaris Button w on the right of the display FEATURES NOTICE PRESS and HOLD the Polaris Icon for 2 seconds to disable the touchscreen 79 RIDE COMMAND DISPLAY ...

Page 82: ...vate heated grips and change fuel type APP TRAY The App Tray provides easy access to key features on the display screen Tap on any of the listed icons to navigate to that display screen For example tap the map icon to navigate to the map screen or press the audio icon to navigate to the audio screen DISPLAY MODE From the Control tab select the display mode from the available options The display mo...

Page 83: ...hen the engine goes over temperature a red banner will appear at the top of your 7S Display stating ENGINE OVERHEATING STOP IMMEDIATELY The appearance of this banner indicates continued operation of your snowmobile could result in serious engine damage The engine management system will automatically reduce engine power and set a fault Stop the engine immediately Allow the engine to cool down 81 RI...

Page 84: ...lever The warmers automatically adjust in response ambient temperature and wind chill to always keep the temperature of the grips at the preset temperature There are four heat settings Low Medium High Off Change the heat level by pressing the Heated Grip button q on the left hand controls or by opening the Badge Panel The heat levels of the grips are customizable by temperature To change the heat ...

Page 85: ...settings to customize the temperature of each heat level Plus Button Increases the grip warmth by one degree Minus Button Decreases the grip warmth by one degree NOTICE To change the temperature units from Fahrenheit or Celsius open the All Settings menu from the Badge Panel and navigate to the General tab FUEL TYPE Change the fuel type in the Badge Panel by opening the Controls tab and pressing t...

Page 86: ...owering off the engine To unlock your vehicle you will be prompted to enter a preset passcode To set up P A S S see page 103 NOTICE The P A S S feature must be activated by your dealer using Polaris Digital Wrench See dealer for setup and activation ALL SETTINGS BUTTON Press the All Settings button to navigate to the settings menu For more information about the settings menu see page 98 MUSIC SCRE...

Page 87: ...keypad and messages The display will only show messages received while smartphone is paired via Bluetooth and show notifications is enabled on your smartphone Connect a smart phone and headset to listen to audio make and receive calls and text messages access a phone s contact list and call history CONNECT YOUR PHONE TO THE DISPLAY The Ride Command display is compatible with Android and iOS Go to ...

Page 88: ... A prompt will appear on your iPhone requesting permission to pair with your phone 3 Ensure the confirmation code on the screen and your phone are the same then press Pair on your phone 4 For optimal experience enable notifications and sync contacts from your smartphone s Bluetooth settings ANDROID To connect you Android device to the display do the following 1 From your smartphone settings open t...

Page 89: ... icon in the device manager screen or through the pull down menu CONNECTING YOUR BLUETOOTH HEADSET WITH THE DISPLAY The Ride Command touchscreen display can be connected to a smartphone and headset simultaneously The display can connect with Polaris approved Bluetooth headsets to listen to music take phone calls and talk with other riders To connect your Bluetooth headset to your display do the fo...

Page 90: ... and minus signs on the left side of the screen or pinch the screen with your fingers to zoom in and out on the map The waypoint icon appears when navigation is in use and the GPS is routed to a specific waypoint Press the waypoint icon to focus on the destination point To set the focus back to your location press the target icon in the bottom right corner of the screen Pinch zoom Plus Minus butto...

Page 91: ...he right side of the screen toggles how the map orients itself during navigation There are two orientation options North Up and Course Up Pressing this button will also re center your vehicle if not already centered 89 RIDE COMMAND DISPLAY ...

Page 92: ...g 1 From the map screen tap the map menu icon at the bottom of the display screen q 2 Select Add Waypoint w from available options POINTS OF INTEREST POI Points of interest POI such as restaurants gas stations hotels dealers and more are available from the map screen POI will display on map screen as you zoom in and out of the map Tap on the POI icon to view more information about the location GO ...

Page 93: ...tup or join a group ride Invite your friends to a group to see their live location on the map of your smartphone tablet or in vehicle Ride Command Display For information on how Group Ride works and for instructions on how to set up Group Ride using your smartphone or with a vehicle to vehicle V2V antenna tap the i icon beside the title from the Group Ride Panel q 91 RIDE COMMAND DISPLAY ...

Page 94: ...GROUP RIDE SETUP There are two ways to set up a group ride Mobile Phone Vehicle to Vehicle Antenna 92 RIDE COMMAND DISPLAY ...

Page 95: ... order to set up group ride Enable your Bluetooth tethering in your phone s settings Tap instruction for more information of how to enable tethering on an iPhone or Android phone Connect your phone via Bluetooth If you phone is currently connected you MUST disconnect and reconnect it Press the login button to login to your Ride Command account If you do not have a ride command account sign up at r...

Page 96: ... phone based group ride VEHICLE TO VEHICLE V2V ANTENNA Features of using the Vehicle to Vehicle antenna for group riding Works anywhere no phone required Requires an installed V2V antenna standard on MY21 vehicles with a 7S 1 miles range between vehicles Use the following procedure to setup a V2V Group Ride 1 From the map menu tap the Group Ride button 2 Tap Setup V2V Group Ride button on the disp...

Page 97: ...n ride group Other riders appear as dots on the map If a rider is moving the dot includes a heading arrow pointing in the direction they are riding The ride group panel on the side of the screen shows the name of the group and lists all group members with their name icon color distance and bearing from you to that rider NOTICE The map is set to zoom to group and as you ride it will automatically z...

Page 98: ...at rider relative to your location If center on me is enabled the display reverts to the centered state after 10 seconds CREATING A RIDE GROUP To create a Ride Group do the following 1 On the Group Ride Panel tap the New Group button e to create a group for others to join 2 Give the group a name and choose whether a passcode should be required for others to join the group If the Private toggle is ...

Page 99: ... has been set to Private other riders must enter your chosen passcode to join the group 5 After a second rider joins the map will switch to zoom to group and as you ride it will automatically zoom to keep all riders in view Tap the zoom control to return to manual zoom mode 97 RIDE COMMAND DISPLAY ...

Page 100: ... and personalize your touchscreen display The settings menu is comprised of four categories Vehicle Info General Time and Vehicle Settings To open Settings press the Polaris button on the display and then the All Settings button from the touchscreen 98 RIDE COMMAND DISPLAY ...

Page 101: ...E INFORMATION From the Information settings tab you can view the following Vehicle Identification Number VIN Installed Software Version Mileage Total Engine Hours Next Service Interval 99 RIDE COMMAND DISPLAY ...

Page 102: ... the following Connect to Ride Command account Manage Bluetooth devices Change the display language Set the speed units of measure MPH or KM H Set the temperature units F or C System information Update software Update maps and trails 100 RIDE COMMAND DISPLAY ...

Page 103: ...the following Set time from internal GPS location Set time zone Set time if GPS time is not enabled Set date Enable GPS Time automatically sets the time to the time zone you are currently in Set the time format 12 hour or 24 hour 101 RIDE COMMAND DISPLAY ...

Page 104: ...VEHICLE SETTINGS From the Vehicle Settings you can do the following Access vehicle diagnostics GPS Status Set fuel type Customize heated grip temperatures 102 RIDE COMMAND DISPLAY ...

Page 105: ...2 Select Vehicle Settings from the left toolbar 3 Select Passcode Unlock 4 If this your first time activating P A S S you will be prompted to enter a new pin Enter and verify new pin 5 Turn off the vehicle using the key ignition switch NOTICE After activating P A S S for the first time you must power down the vehicle and allow the ECM fully shutdown before restarting This may take up to three minu...

Page 106: ...cameras phone contacts and call logs may be unavailable while driving at high speeds UPDATE SOFTWARE NOTICE Before updating the Display always export your existing rides and waypoints to a USB drive to avoid losing them To update the software do the following ON YOUR PERSONAL COMPUTER 1 Go to ridecommand polaris com update 2 Log into your account or create a new account 3 Using the Vehicle Identif...

Page 107: ...e into the USB port on your vehicle 3 Press the Update maps in the General Settings 4 Select the file you want to install by pressing the corresponding down arrow icon 5 This will update the display s map which will automatically restart the display once the update is complete Do not remove the USB flash drive until the display has fully restarted USB HARDWARE SOFTWARE UPDATES For software update ...

Page 108: ...wing you to stream music through the LCD display to your Bluetooth headset On models equipped with a Polaris Ride Command display the USB port is also used to update the display software For the latest software go to https ridecommand polaris com en us update IMPORTANT Due to harsh riding environments Polaris recommends using a USB device with retention features 106 RIDE COMMAND DISPLAY ...

Page 109: ...spring preload For less transfer increase the rear track spring preload If you prefer your snowmobile has lighter steering decrease the rear track spring preload or increase the front track shock spring preload Step 3 Adjust shock clickers if equipped for ride quality For models equipped with monotube shocks always adjust the rear track shock spring preload to enhance bottoming resistance For mode...

Page 110: ...nsion and at the front and rear track shock Make adjustments in 2 click increments then test ride When adjusting the front suspension always adjust both clickers equally To stop bottoming of the front or rear suspension stiffer ride rotate the clicker s clockwise two clicks as viewed from the top of the clicker then test ride Repeat the adjustment until bottoming stops and the desired ride quality...

Page 111: ...ifferent rate torsion springs are available if a firmer ride is desired See your dealer for more information NOTE Adding 1 1 seat or additional cargo may affect handling and require a spring rate change TORSION SPRING SETTING RECOMMENDED USAGE Low Rider s and gear 140 180lb If less than 140 use the optional spring chart for softer springs Medium Rider s and gear 180 220lb High Rider s and gear 220...

Page 112: ...GTH 2884973 Spring Torsion Light Duty 129 137 2884974 Spring Torsion Heavy Duty 129 137 2884975 Spring Torsion Extra Heavy Duty 129 137 2884976 Switchback Assault Spring Torsion Light Duty 144 146 2884977 Switchback Assault Spring Torsion Heavy Duty 144 146 110 THE PERFECT FIT ...

Page 113: ...NG SETTINGS IMPORTANT The factory installed length of the IFS Shock Spring is equal to the maximum installed free length FACTORY SPRING FACTORY INSTALLED LENGTH MINIMUM INSTALLED LENGTH Matryx INDY VR1 10 75 in 27 3 cm 9 75 in 24 8 cm Matryx INDY XC 10 75 in 27 3 cm 9 75 in 24 8 cm Matryx Switchback Assault 9 75 in 24 8 cm 8 75 in 22 2 cm IFS REMOTE RESERVOIR FACTORY CLICKER SETTINGS MODEL CLICKER...

Page 114: ... adjust spring preload to an installed length longer than the factory length or shorter than the minimum length as shown in the following chart Damage to the suspension could result When decreasing preload make sure at least two turns of preload are holding the retainer against the spring The front track shock is measured from the bottom of the spring to the top of the body cap FRONT TRACK SHOCK F...

Page 115: ...te the clicker to full stiff and then back off the same number of clicks for each shock The rear track shock of your Matryx vehicle is equipped with a shock clicker The clicker will increase or decrease compression damping when adjusted For a stiffer ride turn the clicker clockwise to increase damping For a softer ride turn the clicker counterclockwise to decrease damping REAR TRACK SHOCK FACTORY ...

Page 116: ...74 0 180 lb 0 82 kg 129 137 Heavy Duty 2884975 220 350 lb 100 159 kg 144 146 Heavy Duty 2884976 220 350 lb 100 159 kg 129 137 Extra Heavy Duty 2884977 310 425 lb 141 193 kg REAR REAR SCISSOR STOP RRSS IF EQUIPPED REAR REAR SCISSOR STOP RRSS ATTRIBUTES Moving the RRSS to a higher position will have the following effects on the suspension Reduced weight transfer Improved chatter bump ride Improved c...

Page 117: ... higher position To increase weight transfer or ski lift during acceleration rotate the RRSS to a lower position NOTICE When adjusting for weight transfer both the left and right rear rear scissor stop adjuster blocks must be adjusted to the same position q High w Medium 115 THE PERFECT FIT ...

Page 118: ...Low r Low TIP Your dealer can help you with initial setup and additional setup instructions to help you achieve your optimum ride A scissor stop tool is also available from your dealer 116 THE PERFECT FIT ...

Page 119: ...nting screws set screws Take care to avoid damaging hand warmer brake switch wires when moving components COMPONENT TORQUE DO NOT OVER TIGHTEN q Brake Lever Master Cylinder 60 80 in lbs 6 7 9 N m w Handlebar Clamp Screws Bolts 35 in lbs 4 N m e Auxiliary Engine Stop Switch Set Screw 12 in lbs 1 4 N m r Throttle Lever Block Cover Screws 6 in lbs 0 7 N m t Throttle Lever Block Set Screw 27 in lbs 3 ...

Page 120: ...QUE Master Cylinder Mounting Screw 60 80 in lbs 6 7 9 N m THROTTLE BLOCK ALIGNMENT NOTICE Take care to avoid damaging hand warmer wires when moving components 1 Slightly loosen the set screw on the bottom of the housing 2 Move the control block to the desired position 3 Tighten the screw to specification Do not over torque 4 With the engine off test throttle lever movement after tightening the scr...

Page 121: ...LEBAR ANGLE ADJUSTMENT CAUTION Take care to avoid damaging hand warmer brake switch wires when moving components 1 Securing the handlebar clamp bolts with an Allen wrench loosen each of the four nuts 2 Adjust the handlebar forward or rearward to the desired angle 3 Be sure the handlebar brake lever and throttle lever operate smoothly and do not hit the gas tank windshield or any other part of the ...

Page 122: ... Steering ability may be reduced on hard packed snow or ice When studded tracks are used increased wear to the brake pads will result from increased braking and requires increased brake inspection intervals Installing studs can also cause the track to stretch more than a non studded track For this reason POLARIS recommends inspecting track tension more often and setting the tension at the preferre...

Page 123: ...ding track window Studding the outside band of the track diminishes durability Polaris does not recommend studs on the outside band of the Storm 150 track Damage will occur The Matryx chassis requires a stud protection kit to be installed before installing studs or chassis damage will occur This stud protection kit will protect against chassis damage with the following track stud combinations CHAS...

Page 124: ...dels in cm in cm in cm in cm Signature Series 1 325 3 4 375 95 27 7 1 58 4 0 YES Signature Series 1 45 3 7 1 7 4 3 NO CARBIDE SKAGS A skag is a replaceable bar attached to the underside of the ski to assist in turning the snowmobile and to prevent ski wear caused by contact with roads and other bare terrain See page 176 NOTICE Do not install studs on this snowmobile Damage will occur 122 THE PERFE...

Page 125: ...e and the result could be sludge formation filter blockage and reduced cold weather flow rates All Polaris oils are compatible with each other Drive with extra caution during the break in period Perform regular checks on fluid levels lines and all other important areas of the snowmobile AUTOMATIC ENGINE BREAK IN TIMERS NOTICE The MATRYX engine management system utilizes both a fuel injector break ...

Page 126: ...bile Free the track and skis from the ground before engaging throttle TRACK BREAK IN A new track will stretch during its break in period A typical track will be properly broken in between 250 500 miles 400 800 km IMPORTANT Track break in time is dependent on track type riding style and whether your snowmobile is equipped with studs During the track break in period Polaris recommends checking track...

Page 127: ...tion Oil Level page 141 Parking Brake Lock Brake Lever Brake System page 128 page 128 and page 163 Auxiliary Shut Off Switch Engine Stop Switch page 143 Ignition Switch page 33 Headlight Taillight Brakelight page 130 Suspension Mounting Bolts page 126 Skags Wear Bars page 176 Ski Saddle and Spindle Bolts page 126 Hood and Side Panel Fasteners page 130 Throttle Lever Safety Switch page 127 Rear Whe...

Page 128: ...eekly basis or before any long trip ITEM SEE SECTION Check suspension mounting bolts for tightness Check rear idler wheel bolt for tightness page 171 Check rear idler adjusting bolt locknuts for tightness Check front torque arm limiter strap condition Check rail slide condition page 177 Check track tension page 171 Check ski runner skag condition page 176 Check ski spindle bolts for tightness Chec...

Page 129: ...resulting in serious injury or death Keep the underhood area free of snow and ice Before driving manually turn the skis to the left and right to be sure ice and snow are not interfering with full left and right steering If difficulty is encountered remove ice and snow build up that may be obstructing the steering linkage THROTTLE LEVER The throttle and brake are the primary controls of your snowmo...

Page 130: ... See the Brake Fluid section for details WARNING Continued use of spongy brakes may cause a complete loss of brakes which could result in serious injury or death Always have the brakes serviced at the first sign of sponginess PARKING BRAKE LEVER LOCK Use the parking brake lever lock only when you want the snowmobile to remain stationary for example when parked on an incline for a period of five mi...

Page 131: ...e In extreme cases it could cause a fire which could result in serious injury or death Always ensure that the lever lock is completely disengaged before operating the snowmobile OIL INJECTION SYSTEM Always check and fill the oil bottle during pre ride inspection and refueling NOTICE Serious engine damage can occur without the proper lubrication Check the oil bottle level often during the first tan...

Page 132: ...nd make sure the knot securing the rope inside the handle is secure If excessive wear is found your POLARIS dealer can provide a replacement START THE ENGINE AND CHECK Before starting the engine always refer to all safety warnings pertaining to snowmobile operation Never engage the starter when the engine is running Never start the engine without checking all vehicle components to be sure of prope...

Page 133: ... the mirrors so they can be used to their full advantage OPERATING AREA Before driving away check your surroundings Be aware of obstacles and make sure bystanders are a safe distance from the snowmobile 131 PRE RIDE INSPECTIONS ...

Page 134: ...132 ...

Page 135: ...ruptly to crank the engine TIP Don t pull the starter rope to the fully extended position and don t allow it to snap back into the housing Damage may result 5 If the engine does not start after several attempts slightly depress the throttle no more than 1 4 inch 2 54 cm open while cranking the engine When the engine starts immediately release the throttle CAUTION To avoid injury and or engine dama...

Page 136: ... fails to start using the normal procedure 1 Push the engine stop switch down to the OFF position 2 Turn the key to the OFF position 3 With both switches OFF squeeze and hold the throttle in the wide open position 4 Crank the engine several times to clear the engine 5 Release the throttle 6 Restart the engine using the normal starting procedure 134 OPERATION ...

Page 137: ...curely support the rear of the snowmobile at the rear bumper The track should be about 4 inches 10 cm off the ground 2 Start the engine and allow it to warm up two to three minutes 3 Depress the throttle abruptly and allow the track to rotate several revolutions TIP It will take longer to warm up the track sufficiently during colder outdoor temperatures 4 Release the throttle apply the brakes shut...

Page 138: ...of consciousness or death in a short time WARNING The engine exhaust from this product contains chemicals known to cause cancer birth defects or other reproductive harm Operate this vehicle only outdoors or in well ventilated areas FUEL RECOMMENDATION NOTICE Prolonged exposure to petroleum based products may damage paint Always protect painted surfaces when handling fuel NORTH AMERICAN FUEL For pe...

Page 139: ...gher octane If lower octane is used some engine performance will be lost and fuel economy will decrease Do not use gasoline with higher ethanol rating than E10 REQUIREMENT 650 MODELS 850 MODELS Minimum Fuel 95 RON E10 95 RON E10 Maximum Performance Fuel 95 RON E0 95 RON E0 Instrument Cluster Fuel Selector Setting 91 E0 Fuel 91 PREMIUM MODE ANY E10 OR UNSURE Fuel 87 ETHANOL MODE 91 E0 Fuel 91 PREMI...

Page 140: ... fuel tank designs that can allow the rider to consume almost all of the available fuel in the tank Polaris recommends riders heed the low fuel indicator and take steps to reduce fuel consumption and find the closest filling station to re fuel NOTICE When the low fuel indicator is illuminated on Matryx models snowmobile range is approximately 15 25 miles 24 40 km if the snowmobile is operated in a...

Page 141: ...the procedures below to properly prime the fuel system and restart the engine MODELS EQUIPPED WITH ELECTRIC START 1 Position the snowmobile on flat level ground 2 Fill the fuel tank with minimum 2 gal 7 6 L of fuel 3 Reinstall the fuel cap verify the Engine Stop Switch is reset and turn the ignition key to START 4 Crank the engine over for a maximum of 10 seconds 5 If the engine does not restart a...

Page 142: ... an upward 30 45 degree upward angle w NOTICE If needed ask an assistant to help steady the snowmobile in this position by standing on the right side of the vehicle with their body braced against the console and seat 6 At this point either the rider or assistant can pull on the recoil rope e to purge the fuel pump sock of trapped air 7 Continue pulling on the recoil rope until the trapped air is p...

Page 143: ...s Blue 2 cycle synthetic blend engine oil IMPORTANT Some non recommended two cycle engine oils especially those formulated for warm weather product use may not provide adequate cold weather pour point properties These oils may increase the recoil rope pull effort in cold sub zero temperatures resulting in excessive fuel injection events and subsequent plug fouling LOW OIL LEVEL NOTICE The oil leve...

Page 144: ... lever by compressing and releasing it several times The lever and cable must return to the idle position quickly and completely 4 If the throttle lever operates properly turn the ignition switch on and go through normal starting procedures 5 If the engine doesn t start your authorized POLARIS dealer can perform this service Excessive freeplay in the throttle cable may cause the safety switch to a...

Page 145: ...ch can result in serious injury or death in the event of an accident If the throttle safety switch does not shut off the engine during a carburetor throttle system malfunction immediately push down the engine stop switch Do not start the engine again until the malfunction has been corrected by your dealer Test the throttle safety switch system daily before operation 1 Sit on the seat 2 Start the e...

Page 146: ...rious engine damage especially if the engine is in reverse Never engage the starter when the engine is running IMPORTANT If equipped secure rail scratchers to rail beams so they do not bend when in reverse ENGAGING REVERSE 1 Stop the snowmobile and leave the engine idling 2 Make sure the area behind your vehicle is clear 3 Push the yellow reverse button on the left hand control for one second then...

Page 147: ...chart lists methods for stopping the snowmobile in the event of an emergency SYSTEM WHAT IT DOES Ignition Switch Interrupts ignition circuit Brake Slows jackshaft Engine Stop Switch Interrupts ignition circuit Throttle Safety Switch Interrupts ignition circuit Tether Switch Option Interrupts ignition circuit DAILY STORAGE At the end of each ride park the snowmobile on a level surface and support i...

Page 148: ...obile s track and a person riding in the towed object WARNING Braking distances increase when towing loads Slow down to maintain control of the snowmobile If the snowmobile becomes inoperable and must be towed and if it isn t possible to use a rigid tow bar attach the tow rope to the ski spindles not to the ski loops to prevent damage to the steering components Remove the drive belt before towing ...

Page 149: ...stalled emissions information hangtag which is intended solely for your use in making a purchasing decision EMISSION CONTROL MAINTENANCE REQUIREMENTS Your snowmobile is certified to operate on gasoline with a minimum octane level of 87 R M 2 If your snowmobile is equipped with a check engine light and it comes on you must take your snowmobile to a qualified dealer for diagnostic service Specificat...

Page 150: ...ld be performed by a qualified service technician For continued optimum performance and component life continue maintenance checks at 1000 mile 1600 km intervals All necessary replacement parts and labor incurred with the exception of authorized warranty repairs become the responsibility of the registered owner If during the course of the warranty period part failures occur as a result of owner ne...

Page 151: ...et I I I I Drive Belt Condition Ride Out Pre Ride Inspection I Drive Driven Clutch Condition I C I I C Drive Belt Tension I I I I Engine Engine Mounts I I I I Recoil Handle Rope Function I I I I Cylinder Head Bolts I I I Cylinder Base Nuts I I I Ignition Timing BTDC I I I Spark Plugs I I R I Exhaust Pipe I I Exhaust System Retaining Springs I I I I VES System 650 Engine Only C clean at 1500 MI 241...

Page 152: ...rical System Auxiliary Shut Off Pre Ride Inspection I Throttle Release Switch Pre Ride Inspection I Ignition Switch Pre Ride Inspection I Headlights Brake light Taillights Pre Ride Inspection I Hand Thumbwarmers Pre Ride Inspection I PERC Reverse System Pre Ride Inspection I Chassis Suspension Ski Toe Alignment I I I Front Rear Suspension Mounting Bolts Pre Ride Inspection Steering Fasteners Linka...

Page 153: ...r Idler Adjuster Bolt Jam Nuts I I I I I Cooling Fins and Shroud I I I I Camber Alignment I I I Handlebar Centering I Hood Seat Chassis Engine Compartment C C LUBRICATION REAR SUSPENSION Lubricate the suspension pivot shafts q with POLARIS All Season Grease at the intervals outlined in the Periodic Maintenance Table and before seasonal storage When operating in heavy wet snow conditions lubricate ...

Page 154: ...he fill plug hole POLARIS recommends the use of POLARIS Synthetic Chaincase Lube or equivalent product OIL LEVEL CHECK 1 Position the snowmobile on a level surface 2 Remove the fill plug 3 Using a funnel slowly add the recommended oil until the fluid begins to overflow 4 Clean the area with a clean dry shop towel Reinstall the fill plug TORQUE Fill Plug 4 4 9 ft lbs 5 4 6 6 Nm 152 MAINTENANCE ...

Page 155: ...g 3 Insert the tube of a hand pump oil extractor into the fill hole Direct the hose toward the bottom front area of the cover away from the chain sprocket 4 Extract the oil from the chaincase 5 Lower the snowmobile 6 Using a funnel slowly add the recommended oil until the fluid begins to overflow 7 Clean the area with a clean dry shop towel 8 Reinstall the fill plug and torque to specification FLU...

Page 156: ...ER DRAIN METHOD 1 Position the snowmobile on a level surface 2 Remove the two 2 screws securing the fender to the chaincase q 3 Remove the right side panel If equipped with a battery remove the battery 4 Place a drain pan under the chaincase 154 MAINTENANCE ...

Page 157: ...efully pry the cover open NOTICE DO NOT insert a screwdriver or pry bar between the cover and chaincase Seal damage may occur 7 Allow the oil to drain completely 8 Tighten the cover screws w to specified torque TORQUE Cover Screws 6 10 ft lbs 8 13 N m 155 MAINTENANCE ...

Page 158: ...rflow Maximum fluid capacity is 10 5 oz 310 ml 11 Clean the area with a clean dry shop towel 12 Reinstall the fill plug e TORQUE Oil Fill Plug 4 4 9 ft lbs 5 4 6 6 N m 13 Reinstall the battery if equipped 14 Reinstall the screws securing the fender to the chaincase OIL LINES Inspect oil line condition every 1000 miles 1600 km 156 MAINTENANCE ...

Page 159: ...steners on the outer edges of the side panel Release the side panel strap at the lower edge of the panel To remove an open side panel pull the panel outward to release the tabs at the lower edge of the panel HOOD To remove the hood do the following 1 Remove the left and right side panels 2 Rotate the 1 4 turn fasteners q at the rear corners if the hood 3 Disconnect the hood wire harness connector ...

Page 160: ...ance Always store fuel in clean fuel containers If low fuel pressure or reduced engine performance occurs the filter may need replacement An authorized dealer can assist Inspect the fuel lines regularly for signs of deterioration or damage Always check fuel line condition after periods of storage Normal deterioration from weather and fuel compounds may occur Replace worn or damaged fuel lines prom...

Page 161: ... 22 ft lbs 24 30 N m Always carry spare spark plugs SPARK PLUG INSPECTION Spark plug condition is indicative of engine operation The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds Immediately check the spark plug for correct color WARNING A hot exhaust system and engine can cause burns Wear protective gloves when ...

Page 162: ...LARIS recommends the use of POLARIS Antifreeze 50 50 Premix This antifreeze is already premixed and ready to use Do not dilute with water If the vehicle will be stored or operated at extremely low temperatures greater protection may be required An authorized dealer can assist To ensure that the coolant maintains its ability to protect the engine we recommend that the system be completely drained e...

Page 163: ...ed This service must be performed when the engine is cold Your POLARIS dealer can check the coolant when performing the fall tune up on your snowmobile BLEEDING THE COOLING SYSTEM The cooling system is a self bleeding system CAUTION Cooling system under pressure Steam and hot liquids will cause burns to your skin Never bleed the cooling system or remove the pressure cap when the engine is warm or ...

Page 164: ...tle to the COLD FILL mark Reinstall the bottle cap securely 10 Open the side panels and reinstall the hood Close the side panels EXHAUST SYSTEM Check the exhaust system for wear or damage at approximately 2000 miles 3200 km Always allow the engine and exhaust system to cool completely before inspecting WARNING Hot exhaust system parts can cause burns Allow adequate time for the exhaust system to c...

Page 165: ... by hand then back off 1 4 turn 5 Tighten the jam nut while holding the adjuster bolt TORQUE Jam Nut 21 ft lbs 28 N m 6 Reinstall the side panels 7 Release the brake lever lock BRAKES HYDRAULIC BRAKE INSPECTION Inspect the brake lever reserve before each use of the snowmobile See Brake pads must be replaced when the brake pad material becomes thinner than the backing plate approximately 1 16 inch ...

Page 166: ...inner than the backing plate approximately 1 16 inch or 1 5 mm BRAKE COMPONENTS q Brake Caliper w Brake Disc e Brake Pad Material Replace when thickness is less than 1 16 inch 1 5 mm EXCESSIVE LEVER TRAVEL Hydraulic brakes are self adjusting but if excessive brake pad clearance develops bring the snowmobile to an authorized POLARIS dealer for inspection and adjustment TIP The lightweight brake dis...

Page 167: ...ed portion Never store or use a partial bottle Brake fluid is hygroscopic meaning it rapidly absorbs moisture from the air The moisture causes the boiling temperature of the brake fluid to drop which can lead to early brake fade and the possibility of accident or serious injury WARNING Keep the master cylinder cover free of dirt and debris The vent slits allow for diaphragm movement and if they be...

Page 168: ...emove the brake master cylinder reservoir cover and gasket 2 Fill the master cylinder reservoir to between the MIN and MAX marks or 1 4 5 16 inch 6 8 cm below the lip of the reservoir opening Reinstall the gasket and cover 3 Slip a rubber tube over the ball of the bleeder valve and direct the flow of fluid into an approved container 4 Squeeze the brake lever a full stroke Then unscrew the bleeder ...

Page 169: ... KEY ON power supplies battery voltage to the IDD and GPS puck If the IDD does not turn on when the key is in the ON position check for a blown fuse If the fuse is blown inspect the constant power circuit Repair or replace any damaged components before replacing the fuse CLUTCH SYSTEM Periodically inspect clutch sheaves for damage wear or belt residue To maintain optimum performance clean with non...

Page 170: ...es remove the belt and warm it to room temperature Reinstall it before starting the snowmobile DRIVE BELT DEFLECTION Measure belt deflection with both clutches at rest and in their full neutral position Place a straight edge on the belt and apply downward pressure while measuring at point This measurement should be 1 1 4 inches 3 2 cm DRIVE BELT DEFLECTION ADJUSTMENT To adjust the drive belt do th...

Page 171: ...te the L wrench in the tool kit Install the wrench into the open threaded hole in the outer sheave of the clutch 7 Turn the wrench clockwise until the sheaves open far enough to remove the belt If the wrench does not turn readily rotate the driven clutch counter clockwise an additional 1 4 turn by hand and try again 8 Remove the belt from the driven clutch DRIVE BELT INSTALLATION 1 With the L wren...

Page 172: ... Your model may differ slightly 1 Using a hoist safely lift and support the rear of the snowmobile off the ground 2 Rotate the track by hand to check for damage 3 Carefully examine the track along the entire length of each rod q Bend the track to check for breakage 4 Replace the track if any rod damage is found WARNING Use of traction products such as studs increases the possibility of track damag...

Page 173: ... ice or under other poor lubrication conditions will void the track warranty TRACK TENSION Track adjustment is critical for proper handling Always maintain correct tension and alignment TRACK TENSION DATA CHART SUSPENSION SLACK MEASUREMENT WEIGHT MEASUREMENT LOCATION All Models 7 8 1 1 8 inch 2 2 2 6 cm 10 lbs 4 54 kg 16 inches 40 cm ahead of rear idler shaft TIP Tension adjustments should be made...

Page 174: ... on the other side of the track TIP Check more frequently when the snowmobile is new 10 Start the engine and slowly rotate the track at least five revolutions Let the track come to a stop do not apply brakes 11 Check track alignment see page 173 and adjust as necessary 12 Tighten the locknuts 13 Tighten the idler shaft bolt TORQUE Idler Shaft Bolt 35 ft lbs 47 5 N m 172 MAINTENANCE ...

Page 175: ...gh the track window to make sure the rails are evenly spaced on each side If the track runs to the left loosen the idler shaft bolt then loosen the left locknut and tighten the left adjusting bolt If the track runs to the right loosen the idler shaft bolt then loosen the right locknut and tighten the right adjusting bolt 4 After adjustments are complete tighten the locknuts and torque the idler sh...

Page 176: ...steering control resulting in serious injury or death Your POLARIS dealer can assist Each week or before a long ride check the following items If component damage or loose fasteners are found your POLARIS dealer can provide service q Ski Bolt Nuts w Tie Rod End Nuts e Upper Lower Control Arm Nuts All r Sway Bar Fasteners t Shock Mounting Fasteners y Lower Control Arm Spindle Nuts u Upper Control A...

Page 177: ...ht compressing the suspension measure 10 inches 25 4 cm forward from the center of the ski mounting bolt see in illustration below At this point measure between the skis This is measurement q 3 Perform the same measurement rearward from the center of the ski mounting bolt This is measurement w 4 The q measurement should be 1 8 inch 3 mm greater than the w measurement If the skis are misaligned you...

Page 178: ...g on hard packed snow or ice Check skags before each use of the snowmobile to ensure positive steering characteristics Skags must be replaced when worn to half their original diameter TIP Carbide skags must be replaced if any abnormal wear or chipping is found SKAG REPLACEMENT 1 Raise and support the front of the snowmobile so the skis are approximately 6 inches 15 2 cm from the ground 2 Remove th...

Page 179: ... and replaced when necessary For ease of inspection all POLARIS rail slides have a wear limit indicator groove w to indicate the minimum permissible slide thickness q Replace the rail slides if they are worn to the top of the groove at any point along their length Failure to do so may result in permanent damage to the track or rails 177 MAINTENANCE ...

Page 180: ...e is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame ciga...

Page 181: ...stic rivets q securing the console panel to the chassis 3 Remove the plastic rivet w securing the fender to the chassis 4 Disconnect the black negative battery cable first 5 Disconnect the red positive battery cable last 6 Remove the battery hold down strap 179 MAINTENANCE ...

Page 182: ...he battery charging instructions before installing the battery 1 Ensure that the battery is fully charged 2 Set the battery in the battery holder 3 Place the battery shield on the battery bracket 4 Install the battery hold down strap 5 Connect and tighten the red positive cable first 6 Connect and tighten the black negative cable last CAUTION Verify the battery cables and wiring harness do not com...

Page 183: ... power fuse connector 8 Verify that cables are properly routed NOTICE Ensure that the battery wires are routed in such a way that they cannot come into contact with the brake disc 9 Secure the right fender using the plastic rivet 10 Reinstall the console using the two plastic rivets Reinstall the side panel BATTERY IDENTIFICATION IMPORTANT It is important to identify what type of battery is instal...

Page 184: ...ONAL DRY SHIPPED AGM BATTERY The battery is NOTactivated when packaged A removable cap plugs strip is located on top of the battery Distilled water is added as required Lead Acid only A vent tube is located on the side of battery Lead Acid only LOW MAINTENANCE BATTERY The battery is activated when packaged Non removable cap s is are located on top of the battery Distilled water or electrolyte is N...

Page 185: ... the battery voltage is 12 8 or greater using the battery tender port q RESTRICTION When using an automatic charger refer to the charger manufacturer s instructions for recharging When using a constant current charger use the following guidelines for recharging WARNING An overheated battery may explode causing severe injury or death Always watch charging times carefully Stop charging if the batter...

Page 186: ...The battery provides power for only two purposes Engaging the electric starter motor to start the engine Powering the Polaris Interactive Digital Display PIDD with the ignition key when the engine is off The engine management system turns on the battery charge relay and charges the battery only when the following conditions are met The load shed relay is turned on by the engine management system E...

Page 187: ...les disconnected or store the battery in a cool dry location Batteries will self discharge more rapidly when stored in extreme temperatures DRY SHIPPED AGM BATTERY MAINTENANCE CAUTION NEVER add electrolyte or distilled water to the battery once the battery is in service If you do not drive the vehicle for more than TWO weeks maintain the Absorbent Glass Mat AGM battery with the BatteryMINDer 2012 ...

Page 188: ...te or distilled water to the battery Doing so will damage the case and shorten the life of the battery If you do not drive the vehicle for more than TWO weeks maintain the Absorbent Glass Mat AGM battery with the BatteryMINDer 2012 AGM 2 AMP charger or a similar charger BatteryMINDer 2012 AGM 2 AMP battery charger 2830438 If you plan to store the vehicle for ONE month or longer remove the battery ...

Page 189: ... riding season the rider should do the following 1 The rider should consume as much fuel in the fuel tank as possible during the last rides of the season 2 When performing the summerization storage procedures fill the fuel tank completely with non oxygenated fuel Note that most oxygenated fuels contain ethanol Since ethanol is hydroscopic oxygenated fuel will absorb a small amount of water vapor d...

Page 190: ...ust corrosion by sticking to the internal engine components including the spark plug electrodes Replace these spark plugs the following season after all of the fogging oil has been burned out of the engine DRIVE BELT STORAGE Never leave the drive belt installed in the clutches as oxidation may form where the belt contacts the aluminum clutch sheave faces To clean the drive and driven clutches do t...

Page 191: ...ry tender or equivalent commercially available tender to the battery 3 Inspect the electrical connections and wire harnesses throughout the snowmobile If damage is found make a note of the damage so that you and your authorized Polaris dealer can address the concern CHAINCASE Never leave used lubricant in the chaincase during the storage season Doing so may leave water present in the chaincase whi...

Page 192: ...le close to the snowmobile which may force high pressure water into suspension shock shaft seals and exposed electrical connectors 2 Dry the snowmobile with a lint free towel Allow the entire snowmobile to air dry afterwards 3 Clean the engine compartment Use a shop vacuum if required to remove dirt leaves cat tails etc from within the engine compartment 4 Hand wash the exhaust system and dry the ...

Page 193: ...r storage procedures in reverse order 1 Move the snowmobile outside to a well ventilated area Raise the rear suspension up off the ground Remove the engine compartment side panel and hood 2 Prep the primary and back up secondary for winter use It is recommended the belts be washed with a solution of warm soapy water and allowed to air dry 3 If the snowmobile is equipped with electric start or on b...

Page 194: ...uires re align the track at this time 14 After adjusting the track or allowing the engine to cool down Add coolant to reservoir bottle if required 15 Re start the engine and allow it ti run for another 15 minutes After 15 Minutes shutoff the engine and allow the exhaust pipe to cool 16 Remove and discard the spark plugs Install new spark plugs into the engine Obtain two more new spark plugs and in...

Page 195: ...Length 117 in 297 2 cm Designed Width 47 in 119 cm Ski Center Distance 42 5 in 108 cm Brake Type Hayes Stealth Master Cylinder Drive Clutch Center Distance 10 625 in 27 cm Drive Belt P N 3211165 Drive Clutch P 85 Driven Clutch Lightweight Team Roller Reverse Reverse Transmission Electronic Reverse ENGINE AND COOLING Engine ASM ENG S6095 6544 LO6R Displacement 650 cc Cylinders 2 monoblock Bore x St...

Page 196: ...HELIX GEARING U L PITCH Shaded cells indicate factory settings Use 2 gram lighter shift weights when operating in temperatures above 40 F 5 C Drive Clutch Bolt Torque 80 ft lbs 108 Nm Re torque after running engine 0 600 0 2000 10 66 132158 4 120 320 7044537 Black 155 222 7043063 58 44 36 5143872 20 36 66P 1 25 Ice Ripper XT 1 352 Cobra 22 41 70P 1 5 Storm 600 1200 2000 4000 10 64 132158 5 1200 18...

Page 197: ...cm Designed Width 47 in 119 cm Ski Center Distance 42 5 in 108 cm Brake Type Hayes Stealth Master Cylinder Drive Clutch Center Distance 10 625 in 27 cm Drive Belt P N 3211215 Drive Clutch P 85 Driven Clutch Lightweight Team Roller Reverse Reverse Transmission Electronic Reverse ENGINE AND COOLING Engine ASM ENG S6184 8444 L08R Displacement 840 cc Cylinders 2 monoblock Bore x Stroke mm 85 x 74 Alte...

Page 198: ...CH Shaded cells indicate factory settings Use 2 gram lighter shift weights when operating in temperatures above 40 F 5 C Drive Clutch Bolt Torque 80 ft lbs 108 Nm Re torque after running engine 0 600 0 2000 10 72 132242 8 Almond Gold 7041645 Black 155 222 7043063 58 44 36 5143872 23 37 68P 1 25 Ice Ripper XT 1 352 Cobra 22 41 70P 1 5 Storm 600 1200 2000 4000 10 70 132241 4 1200 1800 4000 6000 10 6...

Page 199: ...m Designed Width 47 in 119 cm Ski Center Distance 42 5 in 108 cm Brake Type Hayes Stealth Master Cylinder Drive Clutch Center Distance 10 625 in 27 cm Drive Belt P N 3211165 Drive Clutch P 85 Driven Clutch Lightweight Team Roller Reverse Reverse Transmission Electronic Reverse ENGINE AND COOLING Engine ASM ENG S6202 6044 LO6P Displacement 650 cc Cylinders 2 monoblock Bore x Stroke mm 74 8 x 74 Alt...

Page 200: ...CH Shaded cells indicate factory settings Use 2 gram lighter shift weights when operating in temperatures above 40 F 5 C Drive Clutch Bolt Torque 80 ft lbs 108 Nm Re torque after running engine 0 600 0 2000 10 66 132158 4 120 320 7044537 Black 155 222 7043063 58 44 36 5143872 20 36 66P 1 352 Cobra 20 39 68P 1 5 Ice Storm 1 6 Cobra 19 40 68P 2 0 Crossover 600 1200 2000 4000 10 64 132158 5 1200 1800...

Page 201: ... 5 cm Designed Width 47 in 119 cm Ski Center Distance 42 5 in 108 cm Brake Type Hayes Stealth Master Cylinder Drive Clutch Center Distance 10 625 in 27 cm Drive Belt P N 3211215 Drive Clutch P 85 Driven Clutch Lightweight Team Roller Reverse Reverse Transmission Electronic Reverse ENGINE AND COOLING Engine ASM ENG S6184 8444 LO8R Displacement 840 cc Cylinders 2 Monoblock Bore x Stroke mm 85 x 74 A...

Page 202: ...d cells indicate factory settings Use 2 gram lighter shift weights when operating in temperatures above 40 F 5 C Drive Clutch Bolt Torque 80 ft lbs 108 Nm Re torque after running engine 0 600 0 2000 10 72 132242 8 Almond Gold 7041645 Black 155 222 7043063 58 44 36 5143872 23 40 70P 1 352 Cobra 22 41 70P 1 5 Ice Storm 1 6 Cobra 19 40 68P 2 0 Crossover 600 1200 2000 4000 10 70 132241 4 1200 1800 400...

Page 203: ...TPS voltage to jump around between readings Check for damaged connectors or wiring Vehicle Speed Sensor Signal Fault 84 2 P0503 This Trouble Code Sets if the Vehicle Speed Signal is intermittent or missing Can be caused by Damaged Wiring Connections or a Faulty Loose Vehicle Speed Sensor Intake Air Temp Sensor Circuit Voltage High 105 3 P0113 This Trouble Code sets if the Intake Air Temperature Se...

Page 204: ...s Trouble Code sets if the Engine Coolant Temperature Sensor Signal is above 4 8 Volts Can be caused by Damaged Wiring a faulty Coolant Temperature Sensor or ECU Connections Engine Temperature Sensor Circuit Voltage Low 110 4 P0117 This Trouble Code sets if the Engine Coolant Temperature Sensor Signal is below 0 1 Volts Can be caused by Damaged Wiring a faulty Coolant Temperature Sensor or ECU Con...

Page 205: ...utdown 173 0 P1517 This Trouble Code Sets if the Engine was Shut Down due to High Exhaust Temperature Can be caused by a Faulty Exhaust Temperature Sensor Connections or Lean Air Fuel Ratio causing high exhaust temperature Exhaust Temp Sensor Signal High 173 3 P0546 This Trouble Code sets if the engine has been running above 3000 RPM for more than 2 minutes and the Exhaust Temperature Sensor Signa...

Page 206: ...nkshaft Sensor or ECU Connections NOTE If the status of this code is Historic while Crankshaft Position Sensor Circuit Fault 636 8 P0336 This Trouble Code sets if the Engine is Running and the number of pulses from the 5X Crankshaft Sensor is not correct Can be caused by Damaged Wiring a faulty Crankshaft Sensor or ECU Connections NOTE If the status of this code is MAG Cylinder Port Injector Short...

Page 207: ...rection on the Mag Cylinder Can be caused by Incorrect Fuel low octane or Ethanol content Low Fuel Pressure or any other condition that can Cylinder 1 MAG Knock Level Critical 1352 16 P2336 This Trouble Code Sets if Cylinder 1 MAG Knock Sensor reaches a Critical Level Can be caused by Excessive Knock Fuel Problems a Lean Running Condition or Engine Mechanical Problems Max Detonation Correction Lim...

Page 208: ...or Faulty ECU Connections Injector Output Supply 2 Voltage High 3598 3 P16A9 This Trouble Code sets if the Injector Output Supply 2 Voltage is above an acceptable limit Can be caused by Damaged Wiring or Faulty Shorted Connectors Injector Output Supply 2 Voltage Low 3598 4 P16A8 This Trouble Code sets if the Injector Output Supply 2 Voltage is below an acceptable limit Can be caused by Damaged Wir...

Page 209: ...ulator Regulator Stator Output Low 32531 36 P1510 This Trouble Code Sets if the Regulator has detected a Low Voltage condition in the Stator Can be caused by a Short to ground in the Stator or damaged Stator wiring Regulator Stator Open Circuit 32531 37 P1511 This Trouble Code Sets if the Regulator has detected an Open Circuit condition in the Stator Can be caused by an Open Circuit in the Stator ...

Page 210: ...sed by faulty wiring faulty regulator or ECU Connections Critical Supply Voltage High 520175 3 P1343 This Trouble Code sets if the Critical Supply Voltage is above 17 00V Can be based by faulty wiring faulty regulator or ECU Connections Critical Supply Voltage Low 520175 4 P1344 This Trouble Code sets if the Critical Supply Voltage is below 10 00V Can be cbased by faulty wiring faulty regulator or...

Page 211: ...e Actuator Position is less than 45 0 when trying to achieve Mid position This can be caused by a faulty Exhaust Valve Actuator Broken Cable or Broken Exhaust Valve Assembly EV Actuator Position High in Closed Position 520180 16 P2631 This Trouble Code sets if the Exhaust Valve Actuator Position is greater than 30 0 when trying to achieve Closed position This can be caused by a faulty Exhaust Valv...

Page 212: ...arge Relay Driver Circuit Open 520220 5 P163C This Trouble Code Sets if the Charge Relay Driver Circuit is Open Can be caused by Damaged Wiring Connections a Charge Relay or ECU Oil Pump or Fuel Injector Offset not Programmed 520241 13 P1278 This Trouble Code Sets if Either the Fuel Injector or Oil Injection Pump Calibration has Not Been Programmed Update the Injector Oil Pump Settings WARNING Do ...

Page 213: ...e Regulator is near the thermal shutdown point Can be caused by excessive power consumption or insufficient cooling air flow Batch Fire Detection 523959 31 P3022 This Trouble Code Sets if the engine is in Batch Fire Mode Can be caused by Damaged Wiring a faulty Crankshaft Sensor or ECU Connections Exhaust Valve Actuator Short Circuit 523958 3 P3023 This trouble code sets if the ECU detects a short...

Page 214: ...nal IC Communication Loss 523957 19 P3032 This trouble code sets if the ECU loses communication with the Exhaust Valve Actuator IC Can be cause by a faulty ECU Exhaust Valve Actuator Position Sensor Voltage High 523956 3 P3033 This trouble code sets if the Exhaust Valve Actuator Position Sensor voltage is greater than 4 5V for 1sec Can be caused by Damaged wiring Faulty EV actuator or ECU Connecti...

Page 215: ... MODE INDICATOR SPN FMI P CODE DESCRIPTION FAULT SETTING FAULT HEALING 516360 0 C1106 Left Grip Heater Driver Over Temp The temperature at left grip heater driver is greater than 60 DegC for 5 seconds The temperature at left grip heater driver is less than 60 DegC for 5 seconds 5 C1107 Left Grip Heater Driver Under Current The current at left grip heater driver is is less than 1A for 5 seconds The...

Page 216: ... internal short has been detected at the right grip heater driver This would result in a 100 duty cycle output when not expected An internal short is not detected at the right grip heater driver 516362 0 C110E Thumb Heater Driver Over Temp The temperature at thumb heater driver is greater than 60 DegC for 5 seconds The temperature at thumb heater driver is less than 60 DegC for 5 seconds 5 C110F T...

Page 217: ...nce Your dealer can perform this service Drive belt turns over Wrong belt for application Replace the drive belt Clutch alignment out of spec Your dealer can perform this service Engine mount broken or loose Inspect and replace Your dealer can perform this service Machine fails to move Clutch jammed Check for twisted belt or broken spring Your dealer can perform this service Track jammed Foreign o...

Page 218: ...mance Worn drive belt Inspect and replace as needed Excessive belt sheave clearance Your dealer can perform this service Sticky clutch Your dealer can perform this service Poor fuel quality Use 87 91 octane fuel or higher Engine doesn t turn Seized engine Your dealer can perform this service Seizure is a result of poor lubrication inadequate fuel supply broken parts or improper cooling Hydrostatic...

Page 219: ...his indicates a major engine problem that must be repaired before operating Your dealer can perform this service Engine lacks power Fouled or defective spark plug s Replace the plug s Fuel filter loss of high RPM power Your dealer can perform this service Plugged fuel filter or tank pick up sock Your dealer can perform this service Incorrect clutching Your dealer can perform this service Engine co...

Page 220: ...ed Check for twisted belt or broken spring Your POLARIS dealer can assist Track jammed Foreign object may be caught or the rail slide melted to the track clips due to lack of lubrication Track may be iced up or frozen to the ground Chaincase sprocket or chain jammed or broken Chain is loose or broken or chain tightener is loose Your POLARIS dealer can assist Sheared teeth on QUICKDRIVE belt Replac...

Page 221: ...sprocket teeth broken Inspect and adjust or replace Your POLARIS dealer can assist Sheared teeth on QUICKDRIVE belt Replace QUICKDRIVE belt Harsh drive clutch engagement Worn or narrow belt Replace the drive belt Excessive belt sheave clearance Your POLARIS dealer can assist Drive belt turns over Wrong belt Replace the drive belt Clutch alignment out of spec Your POLARIS dealer can assist Engine m...

Page 222: ...ng in high ambient temperatures Check for snow ingestion Ice and snow build up between track and tunnel Warm the engine at least five minutes Take the drive belt off the snowmobile in extremely cold weather and warm it up Break snowmobile loose from the snow Poor engine performance Check for fouled plugs and water ice or dirt in the fuel tank or fuel line Loading snowmobiles onto trailers Skis may...

Page 223: ...page 114 Machine darts from side to side Check ski alignment Make sure spindles and all steering components turn freely Check for excessive play in steering assembly see your dealer Ensure skags are straight on skis Front end pushes Check for worn skags Check for binding front suspension shafts and steering components grease all pivot points elevate front of snowmobile Increase IFS preload if equi...

Page 224: ...ge display Low fuel no fuel in tank Refuel with recommended fuel Water in fuel Replace with recommended fuel Plugged fuel filter or tank pick up sock Your POLARIS dealer can assist Alcohol based fuel additive used with Ethanol fuel Do not add deicers or additives that contain any form of alcohol while using up to 10 Ethanol fuel Improper engine modifications Do not modify the engine 222 TROUBLESHO...

Page 225: ...anual Your dealer is also familiar with POLARIS policies and procedures and will be happy to assist you When contacting us about parts service or warranty always provide the following information 1 Serial number 2 Model number 3 Dealer name 4 Date of purchase 5 Details of trouble experienced 6 Length of time and conditions of operation 7 Previous correspondence Use the page provided near the front...

Page 226: ... including but not limited to Two year extended engine coverage Two year powertrain coverage Extended service contract See your dealer for details and separate terms and conditions for any promotional warranties REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase Upon receipt of this registration POLA...

Page 227: ...se of aftermarket components unauthorized repairs repairs made after the warranty period expires or by an unauthorized repair center use of the product in competition or for commercial purposes Warranty will not apply to any product which has been damaged by abuse accident fire or any other casualty not determined a defect of materials or workmanship This warranty excludes damages or failures caus...

Page 228: ...THERWISE THIS EXCLUSION OF CONSEQUENTAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY ALL OTHER IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY ARE LIMITED IN DURATION TO ...

Page 229: ...Customer Assistance and the customs department of the destination country before you move Product importation rules vary considerably from country to country You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage You may also be required to obtain documentation from POLARIS in order to register your product in your new country You should wa...

Page 230: ... country where it was purchased and you have not followed the procedure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Products registered to Government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty Please wo...

Page 231: ... of vehicle travel or 30 calendar months from the date of purchase whichever comes first This Emissions Limited Warranty covers components if their failure increases the vehicle s regulated emissions and it covers components of systems if their only purpose is to control emissions Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner This E...

Page 232: ...AT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so th...

Page 233: ...you use only POLARIS parts It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle s emission controls Tampering with emission controls is prohibited by federal law If you have any questions regarding your warranty rights and responsibilities please contact POLARIS Customer Assistance United States Canada 1 8...

Page 234: ...232 ...

Page 235: ...ach time your snowmobile is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS 150 mi 240 km 500 mi 800 km 1000 mi 1600 km 2000 mi 3200 km 233 MAINTENANCE LOG ...

Page 236: ...DATE HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 234 MAINTENANCE LOG ...

Page 237: ... 163 Brake Fluid 165 Components 164 Inspection 163 Lever Travel 164 System Bleeding 166 Break In Track 124 Break In Period 123 Automatic Engine Timers 123 C Carbide Skags 122 Cargo 38 Chaincase 189 Chaincase Gearing 120 Chaincase Oil 152 Cleanfire Fuel Injection System Diagnostic Trouble Codes 201 Cleaning the Snowmobile Fogging the Engine 188 Lubrication 190 Storage 191 Wash 190 Clutch Alignment ...

Page 238: ...on 7 Exhaust System 162 Exported Products 228 Extended Idle Engine Shutoff 41 F Fasteners Hood and Side Panel 130 Fluid Change Chaincase 154 Fluid Change Chaincase 153 Fluid Change Coolant 161 Fluid Level Brake Fluid 165 Chaincase 152 Coolant 160 Front IFS Shock Adjustments 111 Front Suspension Inspection 174 Front Track Shock Factory Spring Settings 112 Front Track Shock Settings 113 Fuel 136 Dei...

Page 239: ...nsion 151 M Maintenance Cooling System 161 Periodic Chart 149 Maintenance Log 233 Maintenance Recommendations 11 Maneuverability 24 Metric Standard Display 48 Mirrors 131 Mountainous Terrain Riding 16 N Noise 7 Non ionizing Radiation 147 Notice 228 O Odometer Engine Hour Display Area 46 Oil Low Oil 141 Oil Fill 141 Oil Recommendation 141 Oil Change Chaincase 153 154 Oil Injection System 129 Oil Le...

Page 240: ...Rider Capacity 12 Riding Apparel 13 14 Riding Position 12 Running Out of Fuel 139 S Safety Hidden Obstructions 23 Safety Labels 27 Clutch Warning Belt Removal 28 General Warning 27 Safety Symbols 4 Security System 41 49 First Time Use 49 Lock Using Code 56 Unlock Using Code 58 Shock Compression Damping 108 Shock Locations 108 Side Panel Access 157 Signal Words 4 Skags Carbide 122 Ski Alignment 175...

Page 241: ...ction 127 Throttle Safety Switch 143 Throttle Safety Switch Inspection 127 Tools 37 Towing 145 Track Alignment 173 Inspection 170 Lubrication 171 Tension 171 Track Inspection 129 Track Maintenance 170 Track Studding 120 Track Tension Data Chart 171 Track Warm Up 135 Transporting the Snowmobile 186 Treating the Fuel System 187 Troubleshooting Suspension 221 Troubleshooting Drive Belt 220 Troublesho...

Page 242: ......

Page 243: ...For your nearest Polaris dealer call 1 800 POLARIS 765 2747 or visit www polaris com Polaris Industries Inc 2100 Highway 55 Medina MN 55340 Part No 9931271 Rev 01 Printed in USA ...

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