4.30
9929375 R02 - 2016-2019
GENERAL
/
GENERAL 4
Service Manual
© Copyright Polaris Industries Inc.
FUEL TANK SERVICE
FUEL LINE REPLACEMENT
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
1. Move PFA cover
q
to access fuel line.
2. Place a shop towel around the fuel line to catch any
dripping fuel.
3. If removing either end of supply line
w
, pull open tabs
while moving green connector out to release the line.
See Fuel Line Quick Connect Removalpage 4.23.
4. Pull on the fuel line for removal.
5. To install the line, verify the connections are clean
and free of debris.
6. Place the fuel line back over the fitting and slide the
green connector locking mechanism back into place.
Verify the connector tabs snap back into place.
7. Be sure fuel line is routed and retained properly.
8. Ensure PFA cap is fully seated over PFA nut.
FUEL TANK REMOVAL
NOTICE
Syphon as much fuel from the tank as possible before
attempting to remove it from the vehicle.
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
1. Remove the seats and access panels.
2. Disconnect the negative and positive battery cables
from the battery, located under the driver’s seat.
Remove the bolt retaining the battery bracket and
remove the battery from the vehicle.
3. If equipped, pull up the rubber fuel pump cover when
disconnecting the fuel line and electrical connectors.