9929375 R02 - 2016-2019
GENERAL
/
GENERAL 4
Service Manual
© Copyright Polaris Industries Inc.
2.9
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS
CALENDAR
MILES
(KM)
▶
Engine Oil/Filter Change
100 H
6 M
1000
(1600)
Perform oil / filter change
▶
Front Gearcase Fluid
(Demand Drive)
100 H
12 M
1000
(1600)
Change fluid
▶
Transmission Fluid
(AGL)
100 H
12 M
1000
(1600)
Change fluid
■
E
Fuel System
100 H
12 M
1000
(1600)
Cycle key to pressurize fuel pump; check for
leaks at fill cap, fuel line / rail, and fuel pump;
replace rubber lines every two years
▶
Cooling Hoses
100 H
12 M
1000
(1600)
Inspect for leaks
▶
Engine Mounts
100 H
12 M
1000
(1600)
Inspect
Exhaust Muffler / Pipe
100 H
12 M
1000
(1600)
Inspect
Drive Shafts
100 H
12 M
1000
(1600)
Remove and grease
■
E
Spark Plug
100 H
12 M
1000
(1600)
Inspect; replace as needed
▶
Wiring
100 H
12 M
1000
(1600)
Inspect for wear, routing, security; inspect
connectors subjected to water, mud, etc.
■
▶
Clutches (Drive and
Driven)
100 H
12 M
1000
(1600)
Inspect; clean; replace worn parts
■
Front Wheel Bearings
100 H
12 M
1000
(1600)
Inspect; replace as needed
▶
Shock Seals
100 H
-
-
Visually inspect shock seals
■
▶
Shocks (FOX)
-
12 M
1500
(2400)
See dealer for oil change/seal inspection.
Ratcheting Cam Chain
Tensioner
200 H
-
2000
(3200)
Check; replace as needed
■
Brake Fluid
200 H
24 M
2000
(3200)
Change every two years
Suspension Bushings
250 H
24 M
2000
(3200)
Inspect; replace if necessary
Spark Arrestor
300 H
36 M
3000
(4800)
Clean out
■
E
Valve Clearance
-
-
5000
(8000)
Inspect; adjust as needed
▶
Coolant
-
60 M
-
Replace coolant
■
Toe Adjustment
-
Inspect periodically; adjust when parts are
replaced
Headlight Aim
-
Adjust as needed