Polar Electro UA014-A Instruction Manual Download

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Model:

UA014-A / UA015-A / UA016-A

Blast Chiller

Instruction manual

UA014-A_UA015-A_UA016-A_A5_v1_20200902.indb 1

2020/9/2 10:10

Summary of Contents for UA014-A

Page 1: ...Model UA014 A UA015 A UA016 A Blast Chiller Instruction manual UA014 A_UA015 A_UA016 A_A5_v1_20200902 indb 1 UA014 A_UA015 A_UA016 A_A5_v1_20200902 indb 1 2020 9 2 10 10 2020 9 2 10 10...

Page 2: ...rical appliances inside the appliance e g heaters ice cream makers etc DO NOT allow oil or fat to come into contact with the plastic components or door seal Clean immediately if contact occurs Always...

Page 3: ...eep all ventilation openings clear of obstruction Unit should not be boxed in without adequate ventilation Warning Do not use mechanical devices or other means to accelerate the defrosting process oth...

Page 4: ...t space must be left between products in order to guarantee a sufficient flow of cold air Ensure product is not in contact with the internal walls of the unit and leave sufficient gaps between trays N...

Page 5: ...r on mode when power is restored the device will return to the mode set before the failure Note If the power supply has been cut off long enough to cause a clock error RTC code it will be necessary to...

Page 6: ...edle probe or multi timer cycle For details see Section 7 in the controller manual supplied with the appliance Special cycles mode Under this mode only the probe heating function is supported For deta...

Page 7: ...red Stainless Steel Care To maintain the stainless steel exterior of your Polar item please consider the following information Never Use abrasive Scourers or scrubbing pads etc Use Chlorinated or acid...

Page 8: ...s and glasses in the presence of dust Whenever the condenser has a deposit of dust in correspondence with the fins this can be removed using a suction device or with a brush applied using a vertical m...

Page 9: ...ble The water container is damaged if water is leaking from back of container Call POLAR agent The appliance is unusually loud The appliance has not been installed in a level or stable position Check...

Page 10: ...r the cabinet probe error but with reference to all the needle probes NEEDLE PROBE INSERTION Needle probe not inserted alarm Check that the needle probes have been correctly inserted DOOR OPEN Door op...

Page 11: ...entally safe recycling process For further information on how to dispose of this product correctly contact the product supplier or the local authority responsible for waste disposal in your area POLAR...

Page 12: ...nt Adresse du producteur Anschrift des Herstellers Indirizzo del produttore Direcci n del fabricante Morada do fabricante Fourth Way Avonmouth Bristol BS11 8TB United Kingdom 42 North Point Business P...

Page 13: ...UA014 A_UA015 A_UA016 A_A5_v1_20200902 indb 13 UA014 A_UA015 A_UA016 A_A5_v1_20200902 indb 13 2020 9 2 10 10 2020 9 2 10 10...

Page 14: ...UA014 A_UA015 A_UA016 A_A5_v1_20200902 indb 14 UA014 A_UA015 A_UA016 A_A5_v1_20200902 indb 14 2020 9 2 10 10 2020 9 2 10 10...

Page 15: ...UA014 A_UA015 A_UA016 A_A5_v1_20200902 indb 15 UA014 A_UA015 A_UA016 A_A5_v1_20200902 indb 15 2020 9 2 10 10 2020 9 2 10 10...

Page 16: ...UA014 A_UA015 A_UA016 A_A5_v1_20200902 http www polar refrigerator com UA014 A_UA015 A_UA016 A_A5_v1_20200902 indb 16 UA014 A_UA015 A_UA016 A_A5_v1_20200902 indb 16 2020 9 2 10 10 2020 9 2 10 10...

Page 17: ...VCO S p A Vcolor 869 Installer manual ver 1 0 Code 144VC869E104 page 1 of 92 Vcolor 869 Controllers for blast chillers with customizable graphical skin ENGLISH INSTALLER MANUAL ver 1 0 CODE 144VC869E0...

Page 18: ...precautions Keep this document with the device for future consultation Only use the device in the ways described in this document Do not use the device as safety device The following symbols are used...

Page 19: ...INTERFACE 21 5 1 Initial information 21 5 2 Initial switch on 21 5 3 Switching the device on and off 23 5 4 Lock unlock keypad 23 5 5 Silencing the buzzer 23 5 6 Door open signal 23 6 OPERATION 24 6 1...

Page 20: ...management 59 11 5 Evaporator fan management 59 11 6 Condenser fan management 61 11 7 Alarm output management 61 11 8 Needle probe heating management 61 11 9 Cabinet sterilisation management 61 11 10...

Page 21: ...C 12 VAC 20 VA safety transformer 85 17 3 EVIF20SUXI Non optoisolated RS 485 USB serial interface 85 17 4 0812000002 USB plug for panel installation 86 17 5 0810500018 0810500020 Connecting cables 86...

Page 22: ...l machine for managing retarding proofing and slow cooking cycles The controller has intuitive navigation with graphical monitoring of cycles in progress and its innovative programmable platform enabl...

Page 23: ...FAN1 EVIF25SWX Power supply control module 115 230 VAC 115 230 VAC user interface powered by control module 12 VAC additional modules 115 230 VAC 230 VAC powered by control module Analogue inputs cabi...

Page 24: ...gital outputs electro mechanical relays A res 250 VAC configurable compressor 30 A 30 A defrost 8 A 8 A evaporator fan 8 A 8 A condenser fan 8 A 8 A door heater 8 A 8 A thawing heater 16 A 16 A alarm...

Page 25: ...t of blast chilling intensity management of multipoint or multineedle probes management of special cycles fish sanitation thawing and ice cream hardening management of retarding proofing and slow cook...

Page 26: ...869 Installer manual ver 1 0 Code 144VC869E104 page 10 of 92 2 DESCRIPTION 2 1 User interface description The diagram below shows the front view of the user interface in the vertical format PART DESC...

Page 27: ...CRIPTION 1 USB port 2 RS 485 MODBUS port 3 dip switch for the termination resistor for the RS 485 MODBUS port 4 power supply for the user interface and connection between the user interface and the co...

Page 28: ...ay 4 compressor relay 5 door heater relay 6 door switch low pressure switch and high pressure switch compressor thermal switch 7 thawing heater relay 8 alarm relay 9 pump down relay and needle probe h...

Page 29: ...N 3 1 Vcolor 869M user interface measurements The picture below shows the measurements of the 5 inch user interface measurements are expressed in mm inches 3 2 Vcolor 869L user interface measurements...

Page 30: ...ule measurements The picture below shows the measurements of the Vcolor 819 control module measurements are expressed in mm inches 3 4 Multi functional module measurements The picture below shows the...

Page 31: ...3 5 User interface installation Mounting of 7 interfaces Vcolor 869 L Flush fit installation from behind the panel using threaded studs Mounting of 5 interfaces Vcolor 869 M Flush fit installation fro...

Page 32: ...urces heaters hot air ducts etc equipment with a strong magnetic field large diffusers etc in places subject to direct sunlight rain damp excessive dust mechanical vibrations or shocks Any metal items...

Page 33: ...r 869 Installer manual ver 1 0 Code 144VC869E104 page 17 of 92 4 ELECTRICAL CONNECTION 4 1 Electrical connection of Vcolor 869M The picture below shows the electrical connection of the controller with...

Page 34: ...EVCO S p A Vcolor 869 Installer manual ver 1 0 Code 144VC869E104 page 18 of 92 Details of EVlink Wi Fi electrical connection...

Page 35: ...S p A Vcolor 869 Installer manual ver 1 0 Code 144VC869E104 page 19 of 92 4 2 Electrical connection of Vcolor 869L The picture below shows the electrical connection of the controller with 7 inch disp...

Page 36: ...a cold to a warm place the humidity may cause condensation to form inside Wait about an hour before switching on the power Make sure that the supply voltage electrical frequency and power of the devic...

Page 37: ...s during stand by or on mode when power is restored the device will return to the mode set before the failure If the power supply fails during run mode when power is restored the device will operate a...

Page 38: ...een Based on how the machine is configured through parameter E13 the Home screen will display either the menu of the BLAST CHILLER mode or the menu of the MULTIFUNCTION mode Blast chiller mode home sc...

Page 39: ...y screen and the Home screen will open To switch the device off press the red area at the bottom of the Home screen Lock unlock keypad The keypad can be locked by setting parameter E7 to 1 locking the...

Page 40: ...the needle probe drying Upon use of the optional expansion module the following functions are also available proofing slow cooking For more information see the subsequent sections 6 2 Initial informat...

Page 41: ...e probe or multi timer cycle see chapter 7 Enables special cycles in which it is possible to select one of the special cycles available according to the configuration of the machine see chapter 8 In t...

Page 42: ...selected See sections 7 1 and 7 2 Enables selection of a standard blast freezing cycle uploading the relevant pre settings On the same screen it is possible to select soft mode when blast freezing co...

Page 43: ...opens and If the needle probe is being used and there is no error the cycle always defaults to To move to a time controlled cycle press area which will deactivate ctivated The cycle selected will use...

Page 44: ...one del test vedere il paragrafo 7 6 1 While the cycle is in progress the display will show the main set points The graphic charting the temperature will be displayed pressing the key The key will be...

Page 45: ...n example for setting a hard blast chilling slow cooking holding 7 2 Hard blast chilling soft blast freezing and conservation It is possible to select a hard blast chilling soft blast freezing cycle o...

Page 46: ...multineedle probe cycle Continuous cycle needle probe Continuous cycle time control Press the key to start up the cycle and this will only finish when all the needle probes have reached the set tempe...

Page 47: ...can be enabled by pressing the pencil icon and setting a time once the cycle is underway When the time period is set and the timer setting confirmed the timer count starts up immediately Each timer o...

Page 48: ...which by default is a needle probe phase It is possible to change the probe phase to a time controlled phase and to set the relative set points To add any more phases press area while to eliminate an...

Page 49: ...ecome orange Set the desired value using the key Once set up is complete press the next to the edited value and return to the previous screen 7 5 2 Setting the product temperature set point Proceed as...

Page 50: ...les are preceded by a two phase test to check that the needle probe is correctly inserted If the needle probe is not enabled or if parameter P3 is set at 0 only time controlled cycles can be selected...

Page 51: ...g cycles carried out and any alarms The type of data to be recorded can be set using the menu accessible from the service area see section 12 1 These data are available for subsequent download to a US...

Page 52: ...EVCO S p A Vcolor 869 Installer manual ver 1 0 Code 144VC869E104 page 36 of 92 At the end of a time controlled cycle the initial screen for the blast chilling blast freezing modes will appear...

Page 53: ...see section Errore L origine riferimento non stata trovata Pressing this area enables selection of a thawing cycle a function always shown see section Errore L origine riferimento non stata trovata Pr...

Page 54: ...ressing this area enables selection of a fish sanitation cycle This special cycle consists of the following phases blast chilling with the cabinet set point set by parameter r19 and with the product t...

Page 55: ...by r20 is also the working set point during holding When the holding period has elapsed the device will move on automatically to conservation The probe insertion test is always carried out at the begi...

Page 56: ...of parameters according to the following framework Load band Initial cabinet set point Final cabinet set point Cycle duration Lightly loaded r25 r28 r32 Partly loaded r26 r29 r33 Full loaded r27 r30...

Page 57: ...thawing cycle the buzzer sounds after which the machine moves on to a conservation phase its set point set by parameter r31 for an indefinite period The fans will work at the speed set by parameter F3...

Page 58: ...ng cycle d5 Defrost start up delay from the start of conservation after blast chilling blast freezing d7 Drip duration d15 Minimum compressor switch on duration for starting hot gas defrost d16 Pre dr...

Page 59: ...s case there is an alarm signal 8 4 Ice cream hardening Pressing this area enables selection of an ice cream hardening cycle This is a time controlled blast freezing cycle with the set point provided...

Page 60: ...Sterilisation ends when the time set by parameter u6 has elapsed after the key has been pressed or if the door is opened During sterilisation the cabinet sterilisation relay is active If parameter u1...

Page 61: ...an also be run automatically if the key is pressed during conservation following a blast chilling defrosting cycle The needle probe heating output is activated at maximum for the time set by parameter...

Page 62: ...ffect the cycle The cycle stops when the prescribed time has elapsed or when the key is pressed 8 8 Retarding proofing Pressing this area enables selection of a proofing cycle This function can only b...

Page 63: ...nd has a NEUTRAL ZONE adjustment the working setpoint is set by the end user The duration in hours and minutes and the evaporator fan speed are set by the end user 8 8 1 4 PROOFING phase Temperature r...

Page 64: ...l automatically increase the conservation time phase 2 to fill the time gap The cycle can be interrupted manually during any phase by holding the key down for 4 seconds N B Phase 5 baking delay is opt...

Page 65: ...roofing Cabinet setting rH4 30 C Humidity setting rU7 80 rH Duration setting rH9 180 min Ventilation F44 5 Conservation Cabinet setting rH5 25 C Humidity setting rU8 80 rH Enable phase Inf enabled dis...

Page 66: ...enabled if an expansion has been set see parameter E12 After selection of the slow cooking function a screen will appear on which it is possible to view and modify the relevant set points and to decid...

Page 67: ...re used to set up a holding or conservation phase rH13 cabinet set point for holding phase rU10 humidity in holding F41 fan speed If a holding phase has been enabled following a slow cooking cycle thi...

Page 68: ...heating or neutral zone mode The presettings of the cooling cycle are those of the blast chilling while the presettings of heating and neutral zone cycles are those of slow cooking Before starting the...

Page 69: ...It is an area mainly dedicated to OEM who need full autonomy when personalizing the recipe books for their divided into 8 categories can be saved Each category can include a maximum of recipes comple...

Page 70: ...e controlled cycles In the latter case the time required to reach the core temperature is saved Recipes can be saved in the following ways During conservation after a customized blast chilling blast f...

Page 71: ...rd is now accessible press to exit the procedure without saving Type the desired recipe name and press to confirm If you wish to change the recipe name proceed as follows Touch the name of the desired...

Page 72: ...ce is on and no procedure is underway Touch the key Enter the menu and select the desired recipe In the Cycle Summary page touch the key to start the recipe If you wish to modify the recipe touch to a...

Page 73: ...opens the following screen Set the required set point value and press area to start the cabinet pre cooling cycle The screen below will be displayed showing the pre cooling cycle in process The fan s...

Page 74: ...er a defrost cycle When the compressor is set to switch off the pump down solenoid valve is first deactivated and once the delay set by parameter u12 has elapsed the compressor will also switch off If...

Page 75: ...ne of the relays is configured as pump down The pump down solenoid valve is activated in parallel with the compressor switch off the pump down solenoid valve is deactivated first and after the number...

Page 76: ...robe temperature is above the parameter F1 value They are only switched on again if the cabinet temperature falls below the F17 F8 value and that of the evaporator probe falls below F1 F8 Sanitation c...

Page 77: ...meter F48 on or off 11 7 Alarm output management This function is only available if one of the relays is configured as alarm This activates when an alarm is set off and deactivates when the alarm stop...

Page 78: ...rs rH14 and rH15 Slow cooking The heaters are activated to bring the temperature to the set point value 11 13 Humidifier management This function is only available if one of the relays is configured a...

Page 79: ...ns configure parameters using password 19 restore default values as in the parameter table in Chapter 14 using password 149 restore OEM recipes sing password 99 12 3 Internal values The INTERNAL VALUE...

Page 80: ...s in stand by and no procedure is underway 2 Insert the USB flash drive into the USB port and wait until the menu is displayed 3 Touch UPLOAD PROGRAMS 4 When the upload is complete remove the USB flas...

Page 81: ...ove the USB flash drive from the device USB port 13 1 5 Downloading HACCP data controller USB To download the HACCP data operate as follows 1 Make sure the device is in stand by and no procedure is un...

Page 82: ...solution for easily accessible monitoring operations even for entry level users while offering all the typical functions of professional platforms With appropriate protection measures for access and...

Page 83: ...enser probe calibration if P5 1 CA4 0 25 25 C F 1 Needle probe 1 calibration CA5 0 25 25 C F 1 Needle probe 2 calibration if P9 1 CA6 0 25 25 C F 1 Needle probe 3 calibration if P9 1 P0 0 0 1 Type of...

Page 84: ...of hard blast chilling See also parameter r0 r10 2 50 99 C F 1 Cabinet temperature set point during conservation after blast chilling hard blast chilling and continuous cycle See also parameter r0 r11...

Page 85: ...e set point for post thawing conservation r32 240 1 999 min Light load thawing duration r33 480 1 999 min Medium load thawing duration r34 720 1 999 min Heavy load thawing duration r35 15 50 99 C F 1...

Page 86: ...lative threshold for thawing rH17 2 1 15 C F 1 Cabinet set point differential for activating heater during thawing rH18 2 1 15 C F 1 Cabinet set point differential for activating compressor during tha...

Page 87: ...er temperature above which the compressor locked alarm is activated COMP LOCKED code once the time set for C8 has elapsed C8 1 0 15 min Activation delay of the compressor locked alarm COMP LOCKED code...

Page 88: ...d1 is set to 1 hot gas defrost in which the compressor and the evaporator fan are off and the defrost output remains activate PAR DEFAULT MIN MAX U M TEMPERATURE ALARMS A1 10 0 99 C F 1 Cabinet tempe...

Page 89: ...F 1 Parameter F1 and F17 differential F15 15 0 240 s Evaporator fan delay from when the door is closed or the door switch input is deactivated F17 90 50 199 C F 1 Cabinet temperature above which the e...

Page 90: ...above which the condenser fan switches on F47 30 0 240 s Condenser fan switch off delay from when the compressor is switched off only if the condenser probe is not present F48 0 1 0 Condenser fan stat...

Page 91: ...er F15 i1 0 0 1 Door switch input polarity 0 normally open input active with contact closed 1 normally closed input active with contact open i2 5 1 120 min Door open time for door open alarm record 1...

Page 92: ...under parameter u01c u06c 7 0 12 Function managed by output K6 Same settings as specified under parameter u01c u07c 8 0 12 Function managed by output K7 Same settings as specified under parameter u01...

Page 93: ...on protocollo di comunicazione MODBUS EVLINK WIFI L1 5 1 240 min Data recording interval during the main cycles The interval is the same both for the internal data logger and for EVLINK LA 247 1 247 d...

Page 94: ...g this parameter the device will be automatically restarted E13 0 0 1 Machine type 0 Home blast chiller 1 Home multifunction NB when changing this parameter the device will be automatically restarted...

Page 95: ...the error happens during blast chilling or blast freezing the cycle will continue with the compressor in continuous mode If the error happens during conservation the compressor will operate according...

Page 96: ...er r1 If the error happens during temperature controlled blast freezing blast freezing will last for the time set by parameter r2 If the error happens during needle probe heating the heating will be i...

Page 97: ...eck the value of parameters i0 and i1 Main consequences The effect set by parameter i0 The alarm output will be activated HIGH TEMPERATURE Maximum temperature alarm HACCP alarm To correct Check the ca...

Page 98: ...olled cycle will be interrupted POWER FAILURE Power failure alarm HACCP alarm To correct Check the device power supply connection Main consequences The device will memorise the alarm Any cycle underwa...

Page 99: ...alarm To correct Check that the needle probes have been correctly inserted and check the value of parameters r17 and r18 Main consequences The temperature controlled cycle in progress will be convert...

Page 100: ...of 92 16 2 HACCP alarms To access the HACCP alarm area press area in the Home screen The screen below will be displayed The following HACCP alarms are listed Blast chilling blast freezing cycle durat...

Page 101: ...s potential functions enabling special cycles to be managed with control of heating and steam generation and injection 17 2 ECTSFD004 230 VAC 12 VAC 20 VA safety transformer The transformer can power...

Page 102: ...0810500020 must be used to be ordered separately 17 5 0810500018 0810500020 Connecting cables These cables are used to connect the USB plug for panel installation 0812000002 to the controller s USB po...

Page 103: ...d download the controller configuration and the customized cycles saved by the user HACCP data can also be exported in CSV format 17 8 EVIF25SWX EVlink Wi Fi RS485 module Through the RS 485 communicat...

Page 104: ...face control module Installed from behind using threaded studs On a flat surface with spacers Degree of protection user interface control module IP65 front IP00 Connection methodjgv y96 user interface...

Page 105: ...5 C 77 F Clock battery autonomy in the absence of a power supply 6 months at 25 C 77 F Clock battery charging time 24 h the battery is charged by the power supply of the device Analogue inputs 6 for P...

Page 106: ...er fan relay 8 A SPST res 250 VAC Door heater relay 8 A SPDT res 250 VAC Door heater relay 16 A SPST res 250 VAC Auxiliary relay 1 16 A SPST res 250 VAC Auxiliary relay 2 8 A SPST res 250 VAC Auxiliar...

Page 107: ...tely prohibited unless expressly authorised by EVCO EVCO accepts no liability for the features and technical data described in this document and for any errors it may contain or that can arise from it...

Page 108: ...EVCO S p A Vcolor 869 Installer manual ver 1 0 Code 144VC869E104 page 92 of 92 EVCO S p A Via Feltre 81 32036 Sedico Belluno ITALIA Tel 0437 8422 Fax 0437 83648 info evco it www evco it...

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