Plymovent DRAFTMAX BASIC Installation And User Manual Download Page 7

0507060400/010920/M DraftMax Basic | DraftMax Ultra 

6

Use

WARNING!

Fire hazard! Do 

not

 use the product for:

 

- polishing applications in combination with 

grinding, welding or any other application that 

generate sparks 

(fibers from polishing or abrasive flap disks 

are highly flammable and pose a high risk of filter fires when 

exposed to sparks)

 

- arc-air gouging

 

-

extracting and/or filtering flammable, glowing or 

burning particles or solids or liquids

 

-

extracting and/or filtering of aggressive fumes 

(such as hydrochloric acid) or sharp particles

 

-

extracting and/or filtering dust particles which are 

released when welding surfaces treated with 

primer

 

- sucking cigarettes, cigars, oiled tissues, and other 

burning particles, objects, and acids

WARNING!

Explosion hazard! Do 

not

 use the product for 

explosion-hazardous applications, e.g.:

 

- aluminium laser cutting

 

- grinding aluminium and magnesium

 

- explosive environments or explosive substances/

gases

WARNING!

Do 

not

 use the product for:

 

- oxy-fuel cutting

 

- arc-air gouging

 

- oil mist

 

- paint mist

 

- heavy oil mist in welding fume

 

- extraction of hot gases (more than 45°C/113°F 

continuously)

 

- grinding aluminium and magnesium

 

-

flame spraying

 

- extraction of cement, saw dust, wood dust etc.

 

- explosive environments or explosive substances/

gases

WARNING!

Do 

not

 use the downdraft table without spark 

arresters, filter cartridges and dust drawers. 

ATTENTION!

In case of welding and plasma cutting, the use of a 

backdraft kit is required. 

 

- Inspect the product and check it for damage. Verify the 

functioning of the safety features. 

 

- During use, always use Personal Protective Equipment (PPE) 

to avoid injury. This also applies for persons who enter the 

work area.

 

- Check the working environment. Do not allow unauthorised 

persons to enter the working environment. 

 

- Protect the product against water and humidity.

 

-

Make sure the room is always sufficiently ventilated; this 

applies especially to confined spaces.

 

- Make sure that the workshop, in the vicinity of the product, 

contains sufficient approved fire extinguishers (suitable for 

fire classes ABC). 

Service, maintenance and repairs

 

- Obey the maintenance intervals given in this manual. 

Overdue maintenance can lead to high costs for repair and 

revisions and can render the guarantee null and void. 

 

- Always use Personal Protective Equipment (PPE) to avoid 

injury. This also applies for persons who enter the work area.

 

-

Make sure the room is sufficiently ventilated. 

 

- Use tools, materials, lubricants and service techniques which 

have been approved by the manufacturer. Never use worn 

tools and do not leave any tools in or on the product. 

 

- Clean the area afterwards.

ATTENTION

Service, maintenance and repairs must be 

performed in accordance with directive TRGS 560 

and TRGS 528 by authorised, qualified and trained 

persons (skilled) using appropriate work practices.

ATTENTION

Before you carry out service, maintenance and/or 

repair jobs:

 

- fully disconnect the unit from the mains

Personal protective equipment (PPE)

Wear respiratory protection and protective 

gloves during service, maintenance and 

repairs.

WARNING

The industrial vacuum cleaner that you use during 

service and maintenance must meet dust class H 

according to EN 60335-2-69 or HEPA class 

(efficiency ≥99.97% at 0.3 µm).

INSTALLATION

4.1 

Tools and requirements

You need the following tools and requirements to 

install the unit:

 

- basic tools

4.2 

Unpacking

Make sure that the product is complete. The 

package contains: 

 

- Downdraft table

 

- Work grid (two-piece)

 

- Cover strip 

 

- 8 bolts M6

 

- Square key 8 mm (to lock/unlock doors)

 

- Square key 6 mm (to lock/unlock dust drawers and doors of 

electrics)

4.3 

Installation

Refer to paragraph 4.4 for mounting instructions of 

the options and accessories. 

If you do not have any options, proceed with paragraph 4.5 for 

mounting or the work grid.

4.4 

Options and accessories

•  Install options and accessories, if any.

In case the DraftMax is used without back panel or backdraft 

kit, proceed with paragraph 4.4.4 for mounting of the cover 

strip. 

4.4.1  Back panel

 

Back panel

To install the back panel, do the following

Fig. 4.5

•  Remove the cover strip. Keep the 8 bolts.

•  Put the back panel (A) in place.

•  Put the cover strip (B) inside the back panel.

•  Attach the back panel and cover strip with the 8 bolts.

Summary of Contents for DRAFTMAX BASIC

Page 1: ...www plymovent com Downdraft table DRAFTMAX BASIC ULTRA Installation and user manual EN...

Page 2: ...y serve as a guideline for installation use maintenance and repair of the product mentioned on the cover page of this document This publication is to be used for the standard model of the product of t...

Page 3: ...1 2 General description The downdraft table is a workbench with an integrated extraction fan and filtration system that is used for welding grinding and plasma cutting applications Depending on the sp...

Page 4: ...wer consumption 2 2 kW 3 HP Mains cord 3 m 10 ft 1 m 3 ft internal 2 m 6 ft external without plug Protection class IP 55 control box only Sound level according to ISO 3746 without options with silence...

Page 5: ...welding and plasma cutting applications and recommended for grinding applications By the use of a backdraft kit the downdraft extraction capacity is reduced to approx 20 The remaining 80 is extracted...

Page 6: ...d not to play with the product Intended use2 The product has been designed as a workbench with integrated extraction and filtration facility for welding and grinding purposes provided the appropriate...

Page 7: ...xtinguishers suitable for fire classes ABC Service maintenance and repairs Obey the maintenance intervals given in this manual Overdue maintenance can lead to high costs for repair and revisions and c...

Page 8: ...e panel Right side panel To install the side panels do the following Fig 4 7 Loosen the bolts on the loose side of the hinges and remove the washers Keep the bolts and washers Put the pins through the...

Page 9: ...owndraft table Keep the 4 bolts Apply the draught strip A to the downdraft table Fig 4 11 A Draught strip Fig 4 12 Push a screwdriver or other tool at the position of the strips B to unlock the HEPA f...

Page 10: ...e Silencer Outlet duct do the following Fig 4 14 If applicable remove the outlet panel of the downdraft table or the outlet panel of the HEPA box Keep the 4 bolts Apply the draught strip to the downdr...

Page 11: ...l the movement sensor on top of the back panel or backdraft panel with the 2 bolts A Fig 4 20 A x2 Mounting of the movement sensor Fig 4 21 Lead the cable down the back side of the downdraft table Att...

Page 12: ...e system will be opened thus decreasing the pressure until the system pressure has reached an appropriate level ATTENTION The compressed air must be dry and oil free according to ISO 8573 3 class 6 Co...

Page 13: ...welding grinding Push the OFF button D after you have finished welding grinding to stop the fan 5 1 3 Filter replacement Fig 5 1 During use you must regularly check the pressure gauge B When the pres...

Page 14: ...ution and carry out the maintenance at regular intervals any problems occurring will be detected and corrected before they lead to a total breakdown WARNING Overdue maintenance can cause fire The indi...

Page 15: ...astic bag and comes with face mask and a pair of disposable gloves You must replace the HEPA filter together with the filter cartridges To replace the HEPA filter do the following Open the door of the...

Page 16: ...leaned One of the membrane valves defective Replace both membrane valves Poor extraction capacity No filter cleaning Membrane valve s defective Replace both membrane valves Button MANUAL CLEANING does...

Page 17: ...our own responsibility that the product DraftMax Basic DraftMax Ultra which this declaration refers to is in accordance with the conditions of the following Directives Machine Directive 2006 42 EC EM...

Page 18: ...ion option option no Wheel set option option option option Dust tray lid recommended recommended option option DraftMax Ultra yes yes yes yes Back panel no no option option Backdraft kit required requ...

Page 19: ...240 0000101408 0040900020 0040000040 0000102289 0328400130 0040900220 0000101348 0040900080 0040900090 0040900050 0040900060 0040900270 2x 0040000020 0040100060 0046030010 0040000030 0000110543 004090...

Page 20: ...HP 208 240 480V 3ph 60Hz USA 0040900090 Motor downdraft table 3 kW 4 HP 600V 3ph 60Hz Canada 0040900120 Push button black 0040900130 Push button green incl LED 0040900180 Main switch 25A 0040900220 T...

Page 21: ...www plymovent com 0507060400 010920 M DraftMax Basic DraftMax Ultra...

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