Plymovent DRAFTMAX BASIC Installation And User Manual Download Page 16

0507060400/010920/M DraftMax Basic | DraftMax Ultra 

15

Symptom

Problem

Possible 

cause

Solution

Poor 

extraction 

capacity

Downdraft 

table does 

not function 

properly

Filter cartridges 

clogged

Replace both filter 

cartridges (refer to 

par. 6.2.1). 

Replace the HEPA 

filter as well (refer 

to par. 6.2.2)

Pressure gauge 

defective 

(indicates value 

below 800 Pa)

Replace the 

pressure gauge and 

the filter cartridges 

(refer to par. 

6.2.1).

Replace the HEPA 

filter as well (refer 

to par. 6.2.2)

Inverted 

direction of 

rotation of the 

motor

Invert the 

connection of the 

phases to change 

the direction of 

rotation

Pre and/or 

main spark 

arresters 

polluted

Clean the spark 

arresters

Dust or 

smoke 

coming out of 

the outlet

Pollution of 

the facility

Filter 

cartridge(s) 

ripped

Replace both filter 

cartridges (refer to 

par. 6.2.1) and 

clean the outlet 

grid.

Replace the HEPA 

filter as well (refer 

to par. 6.2.2)

Working light 

not working

No light

Main switch off

Turn on main 

switch

Cable is not 

connected

Connect the cable 

(refer to Fig. 2.3B)

Fluorescent 

light is 

defective

Replace fluorescent 

light

Fuse defective

Check fuse F4 and 

replace if necessary

DraftMax Ultra only

The fan does 

not start

The 

downdraft 

table does 

not function

Automatic 

start/stop 

(movement 

sensor or 

welding cable 

sensor) not 

connected

Connect cable of 

automatic start/

stop (refer to Fig. 

2.3A)

Sensor of 

movement 

sensor 

defective

Replace the sensor

Welding cable 

sensor not 

connected

Connect clamp of 

welding cable 

sensor to mass 

cable of welding 

machine

Irregular filter 

cleaning

One of the 

filter 

cartridges is 

not being 

cleaned

One of the 

membrane 

valves defective

Replace both 

membrane valves

Poor 

extraction 

capacity

No filter 

cleaning

Membrane 

valve(s) 

defective

Replace both 

membrane valves

Button 

MANUAL 

CLEANING 

does not 

react

No filter 

cleaning

Button 

MANUAL 

CLEANING 

defective

Replace button 

MANUAL 

CLEANING

PC board 

defective

Replace PC board

Symptom

Problem

Possible 

cause

Solution

Signal of 

alarm light:

Downdraft 

table does 

not function 

properly

Filter cartridges 

clogged

Replace both filter 

cartridges (refer to 

par. 6.2.1). 

Replace the HEPA 

filter as well (refer 

to par. 6.2.2)

Signal of 

alarm light:

Filter cleaning 

system does 

not function

No compressed 

air available

Connect/repair the 

compressed air 

supply

SPARE PARTS

8.1 

Filter unit

The following spare parts are available for the 

downdraft table;

 

refer to exploded view Fig. IV on page 18 and spare parts 

list Fig. V on page 19

ELECTRICAL DIAGRAM

Refer to the separately supplied electrical diagram.

10 

DISPOSAL

Dismantling and disposal of the downdraft table 

must be done by qualified persons.

Personal protective equipment (PPE)

Wear respiratory protection and protective 

gloves when you dismantle and dispose of 

the unit.

10.1  Dismantling

To safely dismantle the downdraft table, obey the safety 

instructions that follow.

Before dismantling of the downdraft table: 

 

- disconnect it from the mains

 

- disconnect it from the compressed air

 

- clean the outside

During dismantling of the downdraft table:

 

-

make sure that the area is sufficiently ventilated, e.g. by a 

mobile ventilation unit

After dismantling of the downdraft table:

 

- clean the dismantling area

10.2  Disposal

Dispose of the pollutants and dust, together with the used 

filter cartridges, in a professional manner in accordance with 

federal, state or local regulations.

Summary of Contents for DRAFTMAX BASIC

Page 1: ...www plymovent com Downdraft table DRAFTMAX BASIC ULTRA Installation and user manual EN...

Page 2: ...y serve as a guideline for installation use maintenance and repair of the product mentioned on the cover page of this document This publication is to be used for the standard model of the product of t...

Page 3: ...1 2 General description The downdraft table is a workbench with an integrated extraction fan and filtration system that is used for welding grinding and plasma cutting applications Depending on the sp...

Page 4: ...wer consumption 2 2 kW 3 HP Mains cord 3 m 10 ft 1 m 3 ft internal 2 m 6 ft external without plug Protection class IP 55 control box only Sound level according to ISO 3746 without options with silence...

Page 5: ...welding and plasma cutting applications and recommended for grinding applications By the use of a backdraft kit the downdraft extraction capacity is reduced to approx 20 The remaining 80 is extracted...

Page 6: ...d not to play with the product Intended use2 The product has been designed as a workbench with integrated extraction and filtration facility for welding and grinding purposes provided the appropriate...

Page 7: ...xtinguishers suitable for fire classes ABC Service maintenance and repairs Obey the maintenance intervals given in this manual Overdue maintenance can lead to high costs for repair and revisions and c...

Page 8: ...e panel Right side panel To install the side panels do the following Fig 4 7 Loosen the bolts on the loose side of the hinges and remove the washers Keep the bolts and washers Put the pins through the...

Page 9: ...owndraft table Keep the 4 bolts Apply the draught strip A to the downdraft table Fig 4 11 A Draught strip Fig 4 12 Push a screwdriver or other tool at the position of the strips B to unlock the HEPA f...

Page 10: ...e Silencer Outlet duct do the following Fig 4 14 If applicable remove the outlet panel of the downdraft table or the outlet panel of the HEPA box Keep the 4 bolts Apply the draught strip to the downdr...

Page 11: ...l the movement sensor on top of the back panel or backdraft panel with the 2 bolts A Fig 4 20 A x2 Mounting of the movement sensor Fig 4 21 Lead the cable down the back side of the downdraft table Att...

Page 12: ...e system will be opened thus decreasing the pressure until the system pressure has reached an appropriate level ATTENTION The compressed air must be dry and oil free according to ISO 8573 3 class 6 Co...

Page 13: ...welding grinding Push the OFF button D after you have finished welding grinding to stop the fan 5 1 3 Filter replacement Fig 5 1 During use you must regularly check the pressure gauge B When the pres...

Page 14: ...ution and carry out the maintenance at regular intervals any problems occurring will be detected and corrected before they lead to a total breakdown WARNING Overdue maintenance can cause fire The indi...

Page 15: ...astic bag and comes with face mask and a pair of disposable gloves You must replace the HEPA filter together with the filter cartridges To replace the HEPA filter do the following Open the door of the...

Page 16: ...leaned One of the membrane valves defective Replace both membrane valves Poor extraction capacity No filter cleaning Membrane valve s defective Replace both membrane valves Button MANUAL CLEANING does...

Page 17: ...our own responsibility that the product DraftMax Basic DraftMax Ultra which this declaration refers to is in accordance with the conditions of the following Directives Machine Directive 2006 42 EC EM...

Page 18: ...ion option option no Wheel set option option option option Dust tray lid recommended recommended option option DraftMax Ultra yes yes yes yes Back panel no no option option Backdraft kit required requ...

Page 19: ...240 0000101408 0040900020 0040000040 0000102289 0328400130 0040900220 0000101348 0040900080 0040900090 0040900050 0040900060 0040900270 2x 0040000020 0040100060 0046030010 0040000030 0000110543 004090...

Page 20: ...HP 208 240 480V 3ph 60Hz USA 0040900090 Motor downdraft table 3 kW 4 HP 600V 3ph 60Hz Canada 0040900120 Push button black 0040900130 Push button green incl LED 0040900180 Main switch 25A 0040900220 T...

Page 21: ...www plymovent com 0507060400 010920 M DraftMax Basic DraftMax Ultra...

Reviews: