Plockmatic TR5010e, Service Manual

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TR-4-10
28 May 2009 FAULT CODE DESCRIPTIONS
TR-150 / 151
Fault Code TR-150, indicates that the Unreg is low/high.
Procedure
Measure between D.P14-1 and D.P14-2in the BK5010. The voltage is approximately 36V?
Y N
Replace the BK5010 Interlock PCB “D”.
Measure between D.P14-7 and D.P14-8 in the BK5010. The voltage is approximately 36V?
Y N
Replace the BK5010 Interlock PCB “D”.
Power OFF the Booklet Maker. Remove the power cable between the booklet maker and the trimmer. Measure for continuity
in the wires between Pin 1, 2, 7 and 8 on both ends of the cable. Is there continuity between all cables?
Y N
Replace the power cable between the BK5010 and TR5010.
Power ON the Booklet Maker. Measure between A.J12-1 and A.J12-2 in the TR5010. The voltage is approximately 36V?
Y N
Replace the TR5010 wire harness.
Replace PCB “A”.
TR-018
Fault Code TR-018, indicates that the Trim bin full sensor (TR-Q8) is faulty.
Initial Actions
Make sure that the Trim bin full sensor (TR-Q8) is installed correctly.
Procedure
1. Replace sensor TR-Q8.
2. Disconnect plug B.P13 from PCB “A”. Measure between J13-10 and J13-12 (5V and ground). The voltage is
approximately 5 VDC?
Y N
Replace PCB “A”.
Disconnect plug from sensor TR-Q8. Check wires for Continuity / Short circuit from, the white wire Q8 to
B.P13-11. Is there Continuity and no Short circuit?
Y N
Replace wire Harness.
Connect plug B.P13 to PCB “A”. Measure between the red wire Q8 and the black wire Q8 (5V and ground). The voltage is
approximately 5 VDC?
Y N
Replace wire Harness.
Replace PCB “A”.