Plockmatic TR5010e, Service Manual

Page: 49 / 80

Trouble-
shooting
TR-4-3
28 May 2009
TR-002
Fault Code TR-002, indicates that either the Transport motor (TR-M1) or the Trim Knife motor
(TR-M2) had a Cycle time out.
Initial Actions
Check fuse F2 on Transformer.
Make sure that the Trimmer knife home position sensor (TR-Q5) is installed correctly.
Procedure
Enter the Service mode and select Trimmer knife home position sensor (TR-Q5) in check sensors. The Trimmer knife home
position sensor indicates :1 when the sensor is blocked, and :0 when the sensor is unblocked?
Y N
1. Replace sensor TR-Q5.
2. Disconnect plug B.P13 from PCB “A”. Measure between J13-23 and J13-25 (5V and ground). The voltage is
approximately 5 VDC?
Y N
Replace PCB “A”.
Disconnect plug from sensor TR-Q5. Check wires for Continuity / Short circuit from the white wire Q5 to
B.P13-24. Is there Continuity and no Short circuit?
Y N
Replace wire Harness.
Connect plug B.P13 to PCB “A”. Measure between the red wire Q5 and the black wire Q5 (5V and ground). The
voltage is approximately 5 VDC?
Y N
Replace wire Harness.
Replace PCB “A”.
Enter the Service mode and select Transport motor (TR-M1) and Trim Knife motor (TR-M2) in check motors. Both motors
energizes?
Y N
Disconnect the motor plug M1 to Transport / Knife motor (TR-M1). Enter the Service mode and start Transport motor
(TR-M1) in check motors. Measure between the orange wire M1 and the violet wire M1 (PWM 36V and ground).
The voltage is approximately 22 VDC?
Y N
Disconnect plug B.P3 from PCB “A”. Measure between J3-2 and J3-3 (PWM 36 and ground). The
voltage is approximately 22 VDC?
Y N
Replace PCB “A”.
Replace wire Harness.
Disconnect the motor plug M2 to Trim Knife motor (TR-M2). Enter the Service mode and start Trim Knife motor
(TR-M2) in check motors. Measure between the orange wire M2 and the violet M2 (PWM 36 and ground). The
voltage is approximately 28 VDC?
Y N
Disconnect plug B.P3 from PCB “A”. Measure between J3-6 and J3-7 (PWM 36 and ground). The
voltage is approximately 28 VDC?
Y N
Replace PCB “A”.
Replace wire Harness.
1. Make sure that nothing interferes with the mechanical movement.
2. Lubricate where needed.
1. Make sure that nothing interferes with the mechanical movement.
2. Lubricate where needed.
FAULT CODE DESCRIPTIONS