Plockmatic MPS XL Operating Instruction Download Page 2

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WARNING:

This is a Class A product. In a domestic environment this product may cause radio

interference in which case the user may be required to take adequate measures.

The product (System) which is connected to this machine will be class A.

NOTE:

The domestic environment is an environment where the use of broadcast radio and

television receivers may be expected within a distance of 10m / 32’ of the apparatus

concerned.

Summary of Contents for MPS XL

Page 1: ...al carefully before you use this product and keep it handy for future reference For safety please follow the instructions in this manual Doc no X04135EN_A Date 29 August 2022 Plockmatic MPS XL Operati...

Page 2: ...ich case the user may be required to take adequate measures The product System which is connected to this machine will be class A NOTE The domestic environment is an environment where the use of broad...

Page 3: ...tacker throughout this document WARNING Indicates a potentially hazardous situation which if instructions are not followed could result in death or serious injury CAUTION Indicates a potentiality haza...

Page 4: ...er connect the machine to a power source that lacks a ground connection terminal This machine is destined for specific purpose only Any use going beyond this specific purpose is re garded as beyond th...

Page 5: ...ine is running Do not switch off the power while the machine is running Make sure the machine cycle has ended Lay the power cord in a way that nobody will stumble over it Do not place things on the co...

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Page 7: ...on 21 Setting Sheet Guide End Stop 22 Setting Long Sheet Guide Long Sheet End Stop 26 4 Maximum Stack Height 31 Stack Limit 31 5 Troubleshooting 33 Fault codes 33 General 33 Fault codes list 34 6 Rema...

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Page 9: ...ble eliminates lifting of heavy paper stacks The Stacker has an easy to use spring loaded docking mechanism and sits on four casters enabling easy transportation of paper stacks within a facility The...

Page 10: ...sion E Infeed Unit F Rear Tower G Front Tower H Docking Release Pedal I End Stop Adjustment Knobs 2x J Infeed Sensor not visible K Small Cover Plate L Table Extension Locking Knob M Guide Pins 2x N Gu...

Page 11: ...over R Infeed Side Guide S Paper Stack Sensor T Handles U Sheet Guide V Sheet Guide Support W Casters 2x X Casters with Locks 2x Y Cover Plate Z Power Switch AA Infeed Unit Bottom Cover AB Paper Suppo...

Page 12: ...12 Guide To Components continued M N N AC Docking Guide Poles 2x AD Docking Bracket AC AC AD...

Page 13: ...power cord is plugged into the wall outlet 2 2 Set Stacker power switch to ON position 1 Basics The Stacker has one power switch on the Front Tower NOTE The Stacker power switch must be on when start...

Page 14: ...ots C are spring loaded and will dock with a simple push towards the guide poles D NOTE The guide pins A fit into the holes B the guide plate slots C mate to the docking guide poles D Undocking the St...

Page 15: ...gers are spring loaded to release they must be held out of the Positioning Holes x9 To attach or remove the Paper Support the Paper Support Plungers must be held out of the Positioning Hole and moved...

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Page 17: ...ng Reading the fault code NOTE While printing this lever will be disabled Pause Resume button Pause Resume button While printing the user can push this button to pause the job When the button is pushe...

Page 18: ...ot blink the version of the software is 1 20 Fan speed adjustment Fan speed adjustment Fan speed changes how the papers are stacked and helps cool the stack The fan speed adjustment dial allows the op...

Page 19: ...ge counters The sheet counter is displayed through the LEDs 1 Switch the Stacker on 2 Set the Fan Adjustor to illuminate 2 dark blue Indicator LEDs 3 Press and hold the Pause Resume But ton until the...

Page 20: ...continued Examples 10 000 000 First LED blinks once 2 010 000 Second LED blinks twice fourth LED blinks once Third LED blinks three times 300 000 First LED blinks once third LED blinks three times 10...

Page 21: ...utside of specification will cause jams The Stacker Table will automatically position itself when receiving notification from the printer that a job is coming Stacker Table ready position will be appr...

Page 22: ...upport At the Sheet Guide Support Midpoint pivot the Sheet Guide Supports together to the vertical position NOTE Move both Sheet Guide Supports at the same time by the Sheet Guide Support Midpoint usi...

Page 23: ...uide End Stop continued Continued on next page 3 Loosen Sheet Guide Height Knobs 2x and move to approximately halfway between the top of the Stacker Table and the top of the Sheet Guide Support then t...

Page 24: ...uide Width Knobs 2x so Sheet Guide s width can be adjusted 7 Make sure End StopAdjustment Knobs 2x one on each side are loose to be able to move the Sheet Guide Support 8 Place paper on Stacker Table...

Page 25: ...and can move up and down freely 10 With paper still on Stacker Table set Sheet Guide to correct width 3mm to 5mm 0 12 to 0 20 on each side 11 Replace Paper Support at the closest point to the Sheet G...

Page 26: ...able to the correct length 3mm to 5mm 0 12 to 0 20 from the edge of the paper Use the Long Sheet Guide and Long Sheet End Stop 1 Remove Paper Support Section 1 Setting the Paper Support Sheet Guide if...

Page 27: ...sition 4 Manually move Long Sheet Guide width to the outermost position Setting Long Sheet Guide Long Sheet End Stop continued Long Sheet Guide Long Sheet Guide Sheet Guide Support Sheet Guide Support...

Page 28: ...n next page Table Extension Locking Knob Setting Long Sheet Guide Long Sheet End Stop continued 5 Loosen Table Extension Locking Knob 6 Manually move Long Sheet End Stop to the outermost position Long...

Page 29: ...ble and adjust Long Sheet End Stop to correct length 3mm to 5mm 0 12 to 0 20 and Long Sheet Guide to correct width 3mm to 5mm 0 12 to 0 20 on each side Recommendation Start with all guides set loosely...

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Page 31: ...l stack of 330mm 13 will be stackable As sheet sizes increase the 40kg 88 18lbs weight limit will come into play and maximum stack height will be reduced After maximum stack height is reached empty th...

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Page 33: ...hts will turn on indicating the number of the fault code in LED s either in Red Hard Stop Printer immediately stops or Yellow Soft Stop Printer finishes batch then stops If more than one fault code oc...

Page 34: ...llow Soft Stop Clear clean sensor Stack Sensor Section 6 Maintaining Your Stacker then press Pause Resume Button 15 Yellow Soft Stop Check for and remove any obstructions on Stacker Table then check f...

Page 35: ...equipment Do not remove the covers or guards that are fastened with screws Do not override or bypass electrical or mechanical interlock devices Do not operate the equipment if you notice unusual nois...

Page 36: ...stuck between the Infeed Unit and the Stacker Table This will stop the ma chine moving the Stacker Table until the cover is back into operating position Infeed Unit Stacker Table Interlock Switch Inf...

Page 37: ...Infeed Unit can tilt this allows the safety switch to be released if something on the Stacker Table is wider than the Infeed Side Guides This will stop the machine moving the Stacker Table until the...

Page 38: ...a flat and level surface that corresponds to the upstream unit Always locate the Stacker on a solid support surface with adequate strength for the weight of the machine Always keep magnets and all dev...

Page 39: ...bed in this documentation The sensors need to be cleaned every 500K pages more frequent cleaning may be required depending on media type Using a lint free cloth or soft bristled brush clean the sensor...

Page 40: ...led after engine adjustments and results in poor stacking frequent jams adjusting fan speed may help improve stacking Excessive downward curl may cause sheets to curl over themselves Reduce curl as mu...

Page 41: ...plain index coated uncoated punched recycled textured em bossed labels film and metallic stock The machine can stack colored and black paper Index paper needs to be fed with tab side at the trailing...

Page 42: ...2 4mm 0 16 900 1200mm length 35 43 47 2 3mm 0 12 4mm 0 16 5mm 0 2 4mm 0 16 Stacker Stack Quality Specification The Stacker is capable of stacking paper from 210mm 8 27 x 210mm 8 27 up to 330mm 13 x 12...

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