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Playworld Music Center Manual Download Page 54

Installation Guidelines

Model ZZCHGUID

ECN 1538

Page 10 of 14

CHALLENGERS

®

 CLAMP ASSEMBLIES

We have provided the following typical assembly drawings of the Challengers

®

 

clamps for your reference. 

Centerline Clamp Assemblies

Drive Rivet

BAE0020

Component 

3/8" x 1-1/4" 

Tamper Resistant Bolt

BAE0662

Centerline Clamp

AAU0556

3/8" x 1" 

Button Head Bolt

BAE0664

3/8" Flat Washer

BAE0595

Pipe Clamp Assembly

Drive Rivet

BAE0020

3/8" x 1/2" Set Screw
BAE0630 

3/8" x 1-1/4" 

Tamper Resistant Bolt

BAE0662

Pipe Clamp

AAU0220

Component

Band Clamp Assembly

3/8" x 1-1/4" 

Tamper Resistant Bolt

BAE0662

Drive Rivet

BAE0020

3/8" Flat Washer
BAE0595

Wide Band Clamp

AAU0022

Component

Housing 

Drive Rivet

BAE0020

3/8" x 1-1/4" 
Tamper Resistant Bolt
BAE0662

Offset Centerline Clamp

AAU0625

Panel Connector

AAU0635

3/8" x 1" 
Button Head Bolt
BAE0664

3/8" Flat Washer

BAE0595

Summary of Contents for Music Center

Page 1: ...Equipment Manufacturer 350 1430 Music Center...

Page 2: ...Natural Island Primary Equipment Manufacturer 350 1430 Music Center...

Page 3: ...0 5 10 DATE SCALE PROJECT NO DRAWN BY USER CAPACITY AGE GROUP AREA PERIMETER EQUIPMENT SIZE USE ZONE FALL HEIGHT CPSC 325 ASTM F1487 2 74M x 3 38M x 1 37M 6 50M x 7 13M 39 3 SqM 22 56M 0M 11...

Page 4: ...ZCH4611 1 7 HORN PANEL GROUND LEVEL ZZUN5049 1 8 DRUM KIT 20in HEIGHT Additional Tool Maintenance Kits ZZCHGUID 1 9 CHALLENGER GUIDELINES ZZUN9910 1 10 SURFACING WARNING LABEL KIT ZZUN9930 1 11 PIPE S...

Page 5: ...394 2 3 00 0 22 1 N A ZZCHGUID 9 CHALLENGER GUIDELINES 1 0 00 1 0 0 25 0 00 0 Certified ZZUN9910 10 SURFACING WARNING LABEL KIT 1 0 05 1 0 0 25 0 00 0 N A ZZUN9930 11 PIPE SYSTEMS MAINTENANCE KIT W A...

Page 6: ...15 Sep 2010 by the Department of Justice when installed over a properly maintained surfacing material that is in compliance with ASTM F1951 Accessibility of Surface Systems Under and Around Playground...

Page 7: ...tion Recommended Crew Two 2 adults Installation Time 1 installation hour Weight 29 7 lbs 13 5 kg Concrete Required 0 13 cubic yard 0 10 cubic meters Use Zone Refer to Master Drawing ICON KEY Fully Tig...

Page 8: ...Installation Instructions Model CH0356 PA 1181 Page 2 of 4 Top View Elevation Views Footing Diagram Surface Level 53 8 1360 mm 18 457 mm Diameter...

Page 9: ...identify all components and hardware __Step 3 Excavate footings as shown in the Support Post Footing Details in the Challenger Guidelines __Step 4 Set the support post into excavated footings in accor...

Page 10: ...Bill of Materials CH0356 STEEL POST W CAP 3 5 O D in x 88 in PART NO DESCRIPTION QTY CAP5067 POST 3 50 OD x 88 00 STEEL w CAP 1 1000 Buffalo Road Lewisburg PA 17837 www playworldsystems com For Custo...

Page 11: ...Preparation Recommended Crew One 1 adult Installation Time 0 25 hour Use Zone Refer to Master Drawing User Group Age years ASTM CSA 2 12 EN 2 14 ICON KEY Fully Tighten Hardware Add 1 Drop of Thread L...

Page 12: ...odel Bell Part Bracket Part ZZCH4556 AAU0095 ABC0201 ZZCH4557 AAU0094 ABC0200 ZZCH4558 AAU0093 ABC0199 ZZCH4559 AAU0092 ABC0198 3 8 x 1 1 2 Button Head Bolt BAE06645 1 Total 3 8 Flat Washer BAE0595 1...

Page 13: ...esired height Apply a drop of loctite to the bolt threads and attach as shown Snug tighten connections Attach bell to the mounting bracket Step 5 See Detail B Place the concave side of the bell over t...

Page 14: ...OLT 3 8 16 x 1 1 4 TAMPER RESISTANT 2 BAE06645 BOLT 3 8 16 x 1 1 2 BUTTON HEAD SS 1 CH4558 9 in 229 mm BELL POST MOUNT PART NO DESCRIPTION QTY AAU0027 CLAMP 3 1 2 NARROW ALUMINUM BAND 1 AAU0093 MISC 9...

Page 15: ...Preparation Recommended Crew One 1 adult Installation Time 0 25 hour Use Zone Refer to Master Drawing User Group Age years ASTM CSA 2 12 EN 2 14 ICON KEY Fully Tighten Hardware Add 1 Drop of Thread L...

Page 16: ...odel Bell Part Bracket Part ZZCH4556 AAU0095 ABC0201 ZZCH4557 AAU0094 ABC0200 ZZCH4558 AAU0093 ABC0199 ZZCH4559 AAU0092 ABC0198 3 8 x 1 1 2 Button Head Bolt BAE06645 1 Total 3 8 Flat Washer BAE0595 1...

Page 17: ...esired height Apply a drop of loctite to the bolt threads and attach as shown Snug tighten connections Attach bell to the mounting bracket Step 5 See Detail B Place the concave side of the bell over t...

Page 18: ...OLT 3 8 16 x 1 1 4 TAMPER RESISTANT 2 BAE06645 BOLT 3 8 16 x 1 1 2 BUTTON HEAD SS 1 CH4558 9 in 229 mm BELL POST MOUNT PART NO DESCRIPTION QTY AAU0027 CLAMP 3 1 2 NARROW ALUMINUM BAND 1 AAU0093 MISC 9...

Page 19: ...tallation Preparation Recommended Crew Two 2 adults Installation Time 1 man hour Use Zone Refer to Master Drawing User Group Age years ASTM CSA 2 12 EN 2 14 ICON KEY Fully Tighten Hardware Add 1 Drop...

Page 20: ...Diagram KEY Position Unit of Measurement Top Inches Bottom Millimeters If the panel is placed under a deck there must be less than 3 5 in 89 mm between the deck and the lower edge on the top of the p...

Page 21: ...al 3 8 x 1 1 4 Button Head Bolt BAE0666 4 Total Adaptor AAU0097 4 Total Bell AAU0092 AAU0093 AAU0094 AAU0095 1 Total of Each 3 8 Button Head Nut BAE0663 8 Total 3 8 Flat Washer BAE0595 8 Total 3 8 x 1...

Page 22: ...tal 3 8 x 1 Button Head Bolt BAE0664 4 Total 3 8 Flat Washer BAE0595 4 Total 3 4 Panel Connector AAU0635 4 Total 3 8 x 1 Button Head Bolt BAE0664 4 Total 3 8 Button Head Nut BAE0663 4 Total 3 8 Flat W...

Page 23: ...Model CH4589 ECN2156 Page 5 of 7 Installation Instructions Detail G Step 11 Centerline Clamp Drive Rivet BAE0020 4 Total...

Page 24: ...th the hole in the panel The short leg of both connectors should point in the same direction The connectors must all attach to the side of the panel that faces away from the deck Attach as shown Leave...

Page 25: ...5 THREAD LOCKING ADHESIVE 1 BAE0020 RIVET 1 4 x 11 16 DRIVE 4 BAE01522 BOLT 1 4 20 x 1 BUTTON HEAD SS 4 BAE0162 NUT 1 4 20 x 9 16 BUTTON HEAD 4 BAE0595 WASHER 3 8 SAE FLAT 24 BAE0620 NUT 3 8 16 LOCK w...

Page 26: ...allation Preparation Recommended Crew Two 2 adults Installation Time 1 5 man hours Use Zone Refer to Master Drawing User Group Age years ASTM CSA 2 12 EN 2 14 Assembly View ICON KEY Fully Tighten Hard...

Page 27: ...dge of the panel must be less than 3 5 in 90 mm from the bottom edge of the deck or more than 9 in 230 mm to prevent entrapment If the panel is mounted above a deck the LOWER edge of the panel must be...

Page 28: ...Round Head Bolt BAE0045 8 Total 1 4 Flat Washer BAE0158 8 Total Chime Lower Cap AAU0103 2 Total Chimes attach to the panel from the shortest to the longest going from left to right Attach to the side...

Page 29: ...l 1 4 Button Head Nut BAE0161 4 Total Detail D Step 6 Attach the panel connectors to the chime panel 3 8 x 1 Button Head Bolt BAE0664 4 Total 3 8 Flat Washer BAE0595 4 Total Panel Connector AAU0635 4...

Page 30: ...7 Installation Instructions Detail F Step 8 Attach the panel to the support posts 3 8 x 1 1 4 Tamper Resistant Bolt BAE0662 4 Total Support Post Detail G Step 10 Secure the clamps to the support post...

Page 31: ...emaining open hole in the cap Fully tighten the connections according to tightening torque speci cations See Final Details Step 6 Attach the panel connectors to the chime panel See Detail D Position t...

Page 32: ...O D x 24 00 CHIME 1 AMC0525 CHIME SPACER 8 BAD0085 THREAD LOCKING ADHESIVE 1 BAE0020 RIVET 1 4 x 11 16 DRIVE 4 BAE0045 BOLT 1 4 20 x 2 1 2 BUTTON HEAD SS 12 BAE01521 BOLT 1 4 20 x 1 2 BUTTON HEAD SS 2...

Page 33: ...tion Preparation Recommended Crew Two 2 adults Installation Time 1 man hour Use Zone Refer to Master Drawing User Group Age years ASTM CSA 2 12 EN 2 14 Assembly View ICON KEY Fully Tighten Hardware Ad...

Page 34: ...Installation Instructions Model CH4608 ECN2096 Page 2 of 7 Elevation View Top View Surfacing Level KEY Position Unit of Measurement Top Inches Bottom Millimeters...

Page 35: ...r cap Chime Lower Cap AAU0103 1 Total Chimes attach to the panel from the shortest to the longest going from left to right Attach to the side of the panel that s routed out for the chime caps Chime Pa...

Page 36: ...chime banner 1 4 x 2 1 2 Round Head Bolt BAE0045 2 Total 1 4 Flat Washer BAE0158 2 Total 1 4 Button Head Nut BAE0161 2 Total Detail D Step 6 Attach the fork connectors to the clamps Detail E Step 7 At...

Page 37: ...CH4608 ECN2096 Page 5 of 7 Support Post 3 8 x 1 1 4 Tamper Resistant Bolt BAE0662 3 Total Detail F Step 8 Attach the chime banner to the support post Detail G Step 10 Secure the clamps to the support...

Page 38: ...cording to tightening torque speci cations Step 6 Attach the fork connectors to the clamps See Detail D Place the at end of the connector against the neck of the clamp apply a drop of thread locking a...

Page 39: ...AD0085 THREAD LOCKING ADHESIVE 1 BAE0020 RIVET 1 4 x 11 16 DRIVE 3 BAE0045 BOLT 1 4 20 x 2 1 2 BUTTON HEAD SS 6 BAE01521 BOLT 1 4 20 x 1 2 BUTTON HEAD SS 1 BAE0158 WASHER 1 4 SAE FLAT 6 BAE0161 NUT 1...

Page 40: ...ach play structure in accordance with the applicable standard for your location appropriate for the fall height of each structure Playworld Systems strongly recommends close supervision of children as...

Page 41: ...978 mm 8 2 208 mm 41 1 1044 mm 9 5 241 mm If the panel is placed under a deck there must be less than 3 5 in 89 mm between the deck and the lower edge on the top of the panel or more than 9 in 229 mm...

Page 42: ...horns Place the hose clamp on the neck of the bellows Insert the smaller end of each horn whistle into the bellows neck and partially tighten the screw on the clamp Following the color chart below pla...

Page 43: ...ns loose for adjustment Important Note If the panel is to be placed under a deck please refer to the spacing below the deck on the panel placement detail on page 2 of these instructions Note The conne...

Page 44: ...0 RIVET 1 4 x 11 16 DRIVE 4 BAE0595 WASHER 3 8 SAE FLAT 16 BAE0662 BOLT 3 8 16 x 1 1 4 TAMPER RESISTANT w TORX DRIVE 4 BAE0663 NUT 3 8 16 x 7 16 BUTTON HEAD 4 BAE0664 BOLT 3 8 16 x 1 BUTTON HEAD SS 8...

Page 45: ...sed components and 6 partial roofs and non structural components Insure that hard surface warning Playworld Systems identification labels are properly affixed to the play equipment Labels are to be pl...

Page 46: ...nout of the slide the no encroachment zone will extend an additional 1800 mm and may not be overlapped by the use or no encroachment zones of adjacent play equipment The use zone in front of the slide...

Page 47: ...t be developed for each playground and strictly followed All equipment must be inspected frequently for any potential hazards Special attention must to be given to moving parts and other components th...

Page 48: ...mm 12 305 mm Diameter Varies 30 762 mm Varies 24 610 mm Component Footing Detail ASTM CSA Ground Level Concrete Protective Surfacing Level Factory Applied Protective Surfacing Level Sticker Component...

Page 49: ...10 mm Component Footing Detail ASTM CSA Block Option Ground Level Concrete Protective Surfacing Level Factory Applied Protective Surfacing Level Sticker Component Block Porous Material 2 51 mm 18 457...

Page 50: ...lowest grade Adjust other footings accordingly Support posts and all attaching decks and play components must be plumb and level Do not encase bottom of support post in concrete Place post directly on...

Page 51: ...esignating protective surfacing level on a clear and level installation site If play structure is installed on uneven terrain maintain support post mark at protective surfacing level at lowest grade A...

Page 52: ...Button Head Nut 3 8 Barrel Nut 1 1 4 32 mm 1 5 8 41 mm 3 8 Set Screw 1 25 mm 1 2 13 mm 1 25 mm 3 4 19 mm 1 1 4 32 mm 3 1 4 83 mm 3 1 2 89 mm 1 2 13 mm 1 1 2 38 mm 1 3 4 44 mm 2 51 mm 2 1 4 57 mm 5 12...

Page 53: ...ive Rivet BAE0020 1 O D Flat Washer BAE0600 3 8 Flat Washer BAE0595 1 2 Flat Washer BAE0690 1 2 Lock Nut BAE0720 1 4 Flat Washer BAE0158 Bolt Cap Washer BPL0300 1 4 Button Head Bolt 1 25 mm 1 1 4 32 m...

Page 54: ...3 8 x 1 Button Head Bolt BAE0664 3 8 Flat Washer BAE0595 Pipe Clamp Assembly Drive Rivet BAE0020 3 8 x 1 2 Set Screw BAE0630 3 8 x 1 1 4 Tamper Resistant Bolt BAE0662 Pipe Clamp AAU0220 Component Band...

Page 55: ...4 ft to 5 ft 1220 to 1525 mm above the resilient surfacing material on a support post Surface must be clean and dry before applying the label Independent items Apply label in the line of sight above...

Page 56: ...ck height dimensions Height measurements are taken from the top of the protective surfacing material Insure all fasteners are tightened according to tightening torque specifications listed on your ins...

Page 57: ...eplacement part Equipment Maintenance Challengers Composite Structure Slide Inspect entire sliding surface for obstructions sharp points cracks or jagged edges If any damage to sliding surface is dete...

Page 58: ...______________ Signature ________________________________________ Date ___ ___ ___ MAINTENANCE SCHEDULE Item in Question Description of Problem Corrective Action Date Inspector Name Please Print _____...

Page 59: ...tion Time 3 installation hours Concrete Required 0 24 cubic yard 0 18 cubic meters Use Zone Refer to Master Drawing User Group Age years ASTM CSA 2 12 EN 2 14 ICON KEY Fully Tighten Hardware Add 1 Dro...

Page 60: ...ied mark designating protective surfacing level on a clear and level installation site If play structure is installed on uneven terrain maintain support post mark at protective surfacing level at lowe...

Page 61: ...age 3 of 12 Installation Instructions Footing Diagram 12 305 mm Diameter 4 7 119 mm 2 3 59 mm 11 6 294 mm 20 8 527 mm 18 3 464 mm 9 3 236 mm Elevation View UN5048 Top View 28 8 732 mm 58 9 1497 mm 30...

Page 62: ...9 PA 1018 Page 4 of 12 Footing Diagram 12 305 mm Diameter 4 7 119 mm 2 3 59 mm 11 6 294 mm 20 8 527 mm 18 3 464 mm 9 3 236 mm Elevation View UN5049 Top View 28 8 732 mm 58 9 1497 mm 20 508 mm 31 9 809...

Page 63: ...3 8 x 1 Button Head Bolt BAE0664 3 8 Flat Washer BAE0595 Large Drum Frame refer to chart Model Large Drum Frame Small Drum Frame ZZUN5048 AFR0264 AFR0351 ZZUN5049 AFR0354 AFR0350 Small Drum Frame ref...

Page 64: ...s UN5048 UN5049 PA 1018 Page 6 of 12 Detail D Step 7 Detail E Step 8 3 8 x 1 1 2 Button Head Bolt BAE06645 3 8 Flat Washer BAE0595 Short Drum BPL0062 3 8 x 1 1 4 Button Head Bolt BAE0666 3 8 Flat Wash...

Page 65: ...the drum frames on top of the tabletop so that they encircle the small cutout Attach as shown in the outer ring of holes only Leave the connections loose Attach the drums to the frame assembly Step 6...

Page 66: ...1 BPL0031 MISC 15 50 DIA x 18 23 DRUM 1 BPL0062 MISC 12 00 DIA x 14 18 DRUM 1 UN5049 SHORT DRUM KIT PART NO DESCRIPTION QTY AFR0350 FRAME 55 1 4 x 13 15 16 x 5 7 16 2 AFR0354 FRAME 55 1 4 x 24 19 32 x...

Page 67: ...allation Double check height dimensions Height measurements are taken from the top of the protective surfacing material Insure all fasteners are tightened according to tightening torque speci cations...

Page 68: ...Installation Instructions Models UN5048 UN5049 PA 1018 Page 10 of 12 This page is intentionally left blank...

Page 69: ...sually inspect the castings for cracks or breakage If any damage is detected barricade the equipment to prevent use until repair is completed Contact your sales representative immediately for a replac...

Page 70: ...y s Sake Repairer Name Please Print __________________________________ Signature ________________________________________ Date ___ ___ ___ MAINTENANCE SCHEDULE Item in Question Description of Problem...

Page 71: ...del UN9910 Surface Warning Label Installation Preparation Recommended Crew One 1 adult Installation Time 15 to 20 min ICON KEY Fully Tighten Hardware Add 1 Drop of Thread Locking Adhesive Do Not Fully...

Page 72: ...ing list __Step 3 Choose a conspicuous location on all four sides of the composite structure that will be visible to adults __Step 4 Apply warning label 48 1219 mm to 60 1524 mm above the resilient su...

Page 73: ...0632 NUT 3 8 16 x 1 25 BARREL w PATCH 3 BAE0659 BOLT 3 8 16 x 3 4 BUTTON HEAD SS 2 BAE0661 BOLT 3 8 16 x 1 2 BUTTON HEAD SS 2 BAE0662 BOLT 3 8 16 x 1 1 4 TAMP RESIST w TORX DRIVE 5 BAE0663 NUT 3 8 16...

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