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Model CH4611
PA 1058
INSTALLATION INSTRUCTIONS
INSTALLATION
__
Notes Before You Begin:
•
Do not over tighten bolts during assembly, only snug tighten them until assembly is
complete.
• If during the installation process a bolt needs to be removed from a part or parts,
it will be necessary to apply a drop of liquid thread lock / loctite to the bolt before
reinstallation.
Carefully read and understand these installation instructions before you begin.
__Step 1:
Before attempting to assemble your equipment, please review all installation
information carefully. Should you experience any diffi culty during the installation process,
please call us at the telephone number shown on the last page of these instructions.
You
will need a straight screwdriver or a 5/16" wrench for the horn assembly.
__Step 2:
Separate and identify all components and hardware by referencing the detail
drawings and packing list. Determine where panel is to be placed by referring to the
master layout drawing.
Assemble the horns
__Step 3:
Assemble the horns. See
Details A, B, and B1
. Select (2) two of the following:
horn whistles (2 different lengths), bellows, hose clamps, the horn plungers and horns.
Place the hose clamp on the neck of the bellows. Insert the smaller end of each horn whistle
into the bellows' neck, and
partially
tighten the screw on the clamp. Following the color
chart below, place a plunger into the inside of each of the horns. Place the bellows assembly
into the horn with the horn whistle seated into the indentation, with the end against the
plastic. Tighten the hose clamp connection.
The connections should be tight enough to
hold the tube in place but not crack the plastic.
(
See B1
) Assemble both horns.
Color Combinations:
Horn
Plunger
Whistle length
Red
Yellow
short
Blue
Tangerine (orange)
long
Attach the horns to the panel.
__Step 4:
Attach the horns to the panel. See
Detail C
. Select both horn assemblies, the
panel, (8) eight 3/8" x 1-1/4" button head bolts and (8) eight 3/8" fl at washers. Place each
horn into the indentation in the panel and align holes. Apply a drop of loctite to the bolt
threads, and insert each bolt though a fl at washer, the panel, and thread into the horn.
There are four connections for each horn. Fully tighten the connections and test the horn
by pressing the plunger.
1
2
Bellows
BPL0108
Horn Whistle
AMC0165
AMC0166
Detail A
Hose Clamp
AMC0185
Horn
BPL0106
Plunger
BPL0107
Detail B
Bellows
Assembly
3/8" x 1-1/4"
Button Head Bolt
BAE0664
3/8" Flat Washer
BAE0595
Panel
BFC0911
Horn Assembly
Detail C
Horn Assembly
Detail B1