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TRANSFER STATION WITH HALF WALLS

INSTALLATION INSTRUCTIONS

Rev F

6/3/2020

1209-HW

Page 7 of 7

DECKS & STEPS:

Shall be fabricated using punched, formed, and 

welded 12 gauge sheet steel. The Decks & Steps 

shall be Play-Tuff™ coated after fabrication.

STEP DECK LEG:

Shall be fabricated using 1.660" O.D. 11 gauge 

steel tubing with welded 10 gauge steel mounting 

plate. The Step Deck Leg shall have a multi-stage 

baked-on powder coat finish.

TRANSFER DECK SUPPORT:

Shall be fabricated using 1.660" O.D. 11 gauge 

steel tubing with welded 1.315" O.D. 12 gauge steel 

handle and 1/4" thick steel mounting bracket. The 

Transfer Deck Support shall have a multi-stage 

baked-on powder coat finish.

TRANSFER RAIL:

Shall be fabricated using 1.315" O.D. 12 gauge 

steel tubing with welded 1.660" O.D. 11 gauge steel 

support, and 1/4" thick steel mounting tab. The 

Transfer Rail shall have a multi-stage baked-on 

powder coat finish.

TRANSFER WALL:

Shall be fabricated using 1.315" O.D. 12 gauge 

steel tubing with welded 1.660" O.D. 11 gauge steel 

support, 1.029" O.D. 14 gauge steel rails, and 1/4" 

thick steel mounting tab. The Transfer Wall shall 

have a multi-stage baked-on powder coat finish.

TRANSFER LEG TOP:

Shall be precision die-cast from a high-strength 

aluminum alloy. The Transfer Leg Top shall have a 

multi-stage baked-on powder coat finish.

VERTICAL FILLER:

Shall be fabricated using punched 1/8" thick 

alluminum alloy. The Vertical Filler shall have a 

multi-stage baked-on powder coat finish.

MOUNTING LUGS:

Shall be precision die-cast from a high-strength 

aluminum alloy. The Mounting Lugs have a multi-

stage baked-on powder coat finish.

SOCKET CLAMPS:

Shall be two-part and precision die-cast from a high 

strength aluminum alloy. The Socket Clamps have a 

multi-stage baked-on powder coat finish.

HARDWARE:

Shall be stainless steel, zinc/nickel plated or 

galvanized as required to resist rust and corrosion.

Assembled Parts List

Specifications

Part #

DESCRIPTION

QTY

FS-1209A

Transfer Deck Support

2

GE-4636

Transfer Leg Top

2

9271032

Screw Tek 1/4" x 3/4" PH SQDR

4

Periodically tighten all screws, bolts and nuts. A 

periodic inspection of all parts is necessary. If a part 

is broken or worn, replace immediately. For general 

maintenance please refer to our Playground 

Maintenance Manual.

Maintenance

Summary of Contents for Transfer Station with Half Walls 1209-HW

Page 1: ...ed and plumbed Concrete must be allowed to cure completely before using the equipment at least 72 hours C Refer to Installation Manual for 1309 Half Wall installation instructions D An appropriate ene...

Page 2: ...16 427mm X See Table 3113 16 809mm 15 382mm 24 610mm Finish Grade Footing Detail Step 1 Refer to Footing Layout and mark footing hole locations Dig 4 12 footing holes and 1 12 x 24 oval footing hole...

Page 3: ...x 1 O D Washer 1 2 SAE Washer TRANSFER RAIL HALF WALL Figure 1 2 Figure 1 3 3 8 x 2 1 2 Button Head Bolt 3 8 x 1 O D Washer 3 8 Lock Nut TRANSFER RAIL ADA STEPS Step 2 Factory Assembled Drive Transfe...

Page 4: ...RANSFER DECK TRANSFER DECK SUPPORT 3 8 x 1 O D Washer 3 8 Lock Nut 3 8 x 1 O D Washer 3 8 x 1 1 4 Button Head Bolt FIGURE 4 3 8 Lock Nut 3 8 x 1 O D Washer TRANSFER RAIL 3 8 x 1 O D Washer 3 8 x 1 1 4...

Page 5: ...D Washer 3 8 Lock Nut FIGURE 5 Step 11 Attach Step Deck Legs to Step Deck as shown in Figure 6 See Note A Step 12 Place Step Deck into footing hole and attach Step Deck to Transfer Deck using Filler...

Page 6: ...lt Button Head 3 8 x 1 1 4 16 9103072 TR Bolt Button Head 3 8 x 1 1 2 8 9103112 TR Bolt Button Head 3 8 x 2 1 2 4 9333002 Washer Flat 3 8 x 1 O D x 100 thick 54 9345002 Washer Flat SAE 1 2 2 9413002 N...

Page 7: ...ed 1 660 O D 11 gauge steel support 1 029 O D 14 gauge steel rails and 1 4 thick steel mounting tab The Transfer Wall shall have a multi stage baked on powder coat finish TRANSFER LEG TOP Shall be pre...

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