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TB-SRTG: Gas Floor Model Rethermalizer

    

PREVENTATIVE MAINTENANCE 

 

        L20-376, rev. 1 (08/18) 

21 

  Check incoming gas pressure when all gas appliances are on. 

  Check ignition system and adjust pilot flame as required. 

 

Check flame sensor reading. 

 

Matchless Ignition: Check gap spacing and clean igniter. 

  Recheck for gas leaks after inspection. 

 

3.4. VENTILATION 

HOOD 

Proper ventilation hood operation is very important for the correct operation of this appliance and the 
safety of personnel. The ventilation hood should be inspected at the time of installation of this 
appliance to insure that it will operate properly in conjunction with the appliance. A regular schedule 
of examination, in accordance with ANSI/NFPA 96 latest edition and/or local codes must be followed. 

 

Your new gas appliance must have proper ventilation to function safely and properly. Exhaust gas 
temperatures can reach as high as 1000°F (538 °C). Therefore, it is very important to install a fire 
safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent 
cleaning of the ventilation system and the appliance will reduce the chances of fire. Additional 
information can be obtained from CSA International, 8501 East Pleasant Valley Rd., Cleveland, OH 
44131. 

CAUTION

 

Excessive ventilation causes drafts, which will interfere with the operation of the appliance. Leave 

at least 18 inches of open space between the flue opening and the intake of the exhaust hood. 

 

CAUTION 

Ensure that your ventilation system does not cause a down draft at the appliance’s flue opening. 

Down drafts will not allow the appliance to exhaust properly and will cause overheating which 

may cause permanent damage.  Damage caused by down drafts will not be covered under 

equipment warranty. NEVER allow anything to obstruct the flow of combustibles or ventilation 

exiting the appliance flue. 

Summary of Contents for TB-SRTG

Page 1: ... this information and retain this manual for the life of the equipment Model ___________________________ Serial ___________________________ Date Purchased ____________________ ENGLISH Model TB SRTG Floor Model Gas Rethermalizer D E I F I T R E C D E S I G N C I R E T I F E D Model TB SRTG 2 Shown ...

Page 2: ...ower cord and it is damaged it must be replaced by a Pitco Authorized Service and Parts ASAP company technician or a similarly qualified person in order to avoid a hazard WARNING The power supply must be disconnected before servicing maintaining or cleaning this appliance WARNING The appliance is NOT jet stream approved DO NOT clean the appliance with a water jet WARNING DO NOT attempt to move thi...

Page 3: ...NG 4 1 5 3 CE GAS TABLE 5 1 6 ELECTRICAL CONNECTIONS 7 1 7 VENTILATION AND FIRE SAFETY SYSTEMS 8 1 8 INSPECTION 9 1 9 INITIAL ADJUSTMENTS 10 1 9 1 FILLING THE APPLIANCE 10 1 9 2 LIGHTING INSTRUCTIONS 10 1 9 3 PILOT FLAME ADJUSTMENT 11 1 9 4 MAIN BURNER SYSTEM ADJUSTMENT 12 1 10 INITIAL CLEANING 13 2 OPERATION 14 2 1 OPERATIONAL FEATURES 14 2 2 FILLING THE APPLIANCE 16 2 2 1 FILLING THE COOKER TANK...

Page 4: ... 3 CLEANING THE CABINET 19 3 2 MONTHLY PREVENTATIVE MAINTENANCE 19 3 2 1 DELIMING 20 3 3 ANNUAL PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION 20 3 3 1 TEMPERATURE PROBE HIGH LIMIT PROBE SENSORS 20 3 3 2 CONTROLLER 20 3 3 3 CONTROL PANEL ELECTRICAL COMPONENTS 20 3 3 4 TANK 20 3 3 5 DRAIN SYSTEM 20 3 3 6 GAS COMBUSTION SYSTEM 20 3 4 VENTILATION HOOD 21 4 TROUBLESHOOTING 22 4 1 POWER FAILURE 22 4 ...

Page 5: ...fter delivery Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance If you are missing any parts contact the dealer from whom the appliance was purchased As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly distributed Refer to the table below to identify which accessories should be inclu...

Page 6: ... are tight 3 Mount the screws from the inside of the appliance with the nut on the outside bottom of the appliance The nuts have lock washers attached to them therefore it is not necessary to use separate lock washers 4 When all four legs casters are securely mounted stand the unit up being careful not to put too much weight on any one leg Adjust the height and level the appliance by adjusting the...

Page 7: ...r water pressures a high pressure regulator must be installed to inlet plumbing to avoid damage caused by water hammer The maximum allowable incoming water temperature is 180 F 82 C Have your water tested and record the measured values below 1 4 2 DRAIN CONNECTIONS Each tank has a drain that can be inserted into a drainage system Each tank also has an overflow line The overflow connection is after...

Page 8: ... comply with the Standard for Movable Gas Appliances ANSI Z21 69 CSA 6 16 latest edition This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 CSA 6 9 latest edition When installing a quick disconnect you must also install adequate means for limiting the movement of the appliance without depending on ...

Page 9: ... A N A N A N A N A N A G31 I3P 14 7 50 25 4 53 LP16 YES 0 6 CZ G20 I2H 16 14 4 20 10 42 N22 YES 1 5 G31 I3P 14 7 50 37 25 4 53 LP16 YES 0 6 DE G20 G25 I2ELL 16 14 4 20 25 10 42 2 58 mm N22 MF28 YES 1 5 1 8 G31 I3P 14 7 50 37 25 4 53 LP16 YES 0 6 DK G20 I2H 16 14 4 20 10 42 N22 YES 1 5 N A N A N A N A N A N A N A N A N A EE G20 I2H 16 14 4 20 10 42 N22 YES 1 5 N A N A N A N A N A N A N A N A N A ES...

Page 10: ... YES 0 6 LV G20 I2H 16 14 4 20 10 42 N22 YES 1 5 N A N A N A N A N A N A N A N A N A MT N A N A 16 N A N A N A N A N A N A N A G31 I3P 14 7 50 25 4 53 LP16 YES 0 6 NL G25 I2L 16 14 4 25 10 2 58 mm N22 MF28 YES 1 8 G31 I3P 14 7 50 25 4 53 LP16 YES 0 6 NO G20 I2H 16 14 4 20 10 42 N22 YES 1 5 N A N A N A N A N A N A N A N A N A PL G20 I2H 16 14 4 20 10 42 N22 YES 1 5 G31 I3P 14 7 37 25 4 53 LP16 YES ...

Page 11: ... local and national codes and regulations WARNING The appliance must be grounded in accordance with local code if there is no local code comply with the NEC and ANSI NFPA No 70 latest edition for US and Canadian installations In all other cases refer to local and national codes and regulations To comply with European requirements European models are equipped with an equalization bonding clamp An e...

Page 12: ...ions Excessive or unbalanced ventilation may cause drafts which could interfere with proper operation of the pilot and burners Leave at least 18 inches 45 72cm of open space between the flue of the appliance and the intake of the exhaust hood WARNING If your appliance is uses line current it is equipped with an oil proof electrical supply cord with a three prong safety plug This is to protect oper...

Page 13: ... After the appliance is in its permanent location check the levelness Any additional leveling that is necessary can be performed as previously described Ensure that the probe and high temperature limit is in place and secure Check the high limit bulb mounting screws to ensure that they are tight Review the installation portion of this manual and ensure that all steps have been followed and execute...

Page 14: ...hes the level sensors 1 9 2 LIGHTING INSTRUCTIONS There is nothing to manually light on the electronic ignition system Pilot ignition is performed and controlled by the electronic ignition system Refer to the following instructions to light the appliance 1 Open the gas supply valves to the appliance 2 Turn the gas valve knob to the ON position 3 If the appliance is equipped with a I 0 ON OFF switc...

Page 15: ...er 0 15 A or greater for CE units 2 Adjust the current reading to the required level by adjusting the pilot flame Remove the pilot adjustment screw cap screw to expose the pilot adjustment screw Turning the pilot adjustment screw clockwise will decrease the size of the pilot flame and flame sense current Turning the pilot adjustment screw counterclockwise will increase the pilot flame size and the...

Page 16: ...reading of the installed pressure gauge should not drop from the required installation pressure Any loss of pressure indicates inadequate supply line installation which will cause poor performance of all appliances during peak usage 3 The installed pressure gauge should be the same 0 1 W C 25mbar 02kPa as that marked on the data plate on the inside door of the appliance If the pressure is correct ...

Page 17: ...omplete rinse the inside of the tank thoroughly with cool water Continue to rinse the tank until the cleaner has been completely and thoroughly rinsed from the tank 5 Using a clean dry cloth wipe out all of the water CAUTION Be careful not to disturb the probe and high temperature limit during operation and cleaning of this appliance WARNING Wear protective gloves and clothing when cleaning and dr...

Page 18: ...c control type should be included with this manual Refer to that manual prior to operating this appliance 2 1 OPERATIONAL FEATURES The diagram below outlines some of the key operational components of your appliance Refer to the following sections of this manual to learn more about these features ...

Page 19: ...nd eventually exit the appliance through the drain outlet 7 High Temperature Reset Button This button may need to be pressed in the event that the high temperature limit has tripped 8 Tank Cover shown in UP position Keeps heat inside and debris outside of the cook tank 9 Tank Cover Latch shown with Cover in the Down position Holds the tank cover in the up position when adding or removing product f...

Page 20: ...ow of water During normal operation the automatic fill system will maintain the water level at the proper height NOTE If the water control system turns on while the main burners are running the main burners will turn off This is Normal and will not affect the operation of the appliance When the tank refills to the high level probe the main burners will relight 2 2 2 FILLING THE COOKER TANK WITHOUT...

Page 21: ... each button and display 6 The appliance is now on and heating the water in the cook tank 2 4 TEMPERATURE CONTROL PROGRAMMING A jumper wire must be installed between terminals 5 and 3 on the back of the controller Controller is non programmable without the wire installed 2 4 1 PROGRAMMING SET TEMPERATURE Press display shows SP1 Set Temperature mode Set Temperature is programmed using this function...

Page 22: ... of the product bag creating good heat transfer and ultimately shorter retherm times Do NOT retherm in boiling water Boiling water increases your energy and water consumption and furthermore this appliance is NOT recommended for boiling Always follow proper food safety Refer to FDA and the food manufacturer s guidelines for proper handling of the vacuum sealed product 2 6 APPLIANCE SHUTDOWN There ...

Page 23: ...rub the tank basket hanger baskets and temperature probe using a Scotchbrite or other abrasive pad with a commercial type cleaner specifically designed for cleaning and sanitizing food contact surfaces Follow the directions and familiarize yourself with the safe use of this cleaner prior to using it to clean the appliance Care must be taken to remove all the foreign material on the tank and on com...

Page 24: ...ng properly Ensure the overlay surface is free of damage Check for loose electrical connections Verify simmer temperature at 1 above controller probe if necessary check probe resistance Check liquid level control to ensure that the appliance stops heating when the water level is low When the water level is low the appliance should automatically refill to the sensors 3 3 3 CONTROL PANEL ELECTRICAL ...

Page 25: ...afely and properly Exhaust gas temperatures can reach as high as 1000 F 538 C Therefore it is very important to install a fire safety system Your ventilation system should be designed to allow for easy cleaning Frequent cleaning of the ventilation system and the appliance will reduce the chances of fire Additional information can be obtained from CSA International 8501 East Pleasant Valley Rd Clev...

Page 26: ... following procedure to reset the switch 1 Turn the appliance off 2 Allow the appliance ample time to cool to room temperature 3 Add water to the cook tank as needed 4 Press the high temperature reset button if equipped 5 The high limit switch is now reset and the appliance is ready for start up 4 3 DRAIN VALVE INTERLOCK If your appliance is equipped with a drain valve interlock circuit the applia...

Page 27: ...ve Actions No power to appliance Check main building power supply Circuit Breaker tripped Reset circuit breaker Controller not turned on Turn on controller Power Cord loose or not connected Connect power cord Water not turned on Turn on water Lower water level sensor is wet Dry off sensor Dirty upper water level sensor Clean upper water level sensor Insufficient mineral content in water Add 1 8 cu...

Page 28: ...Website Address www pitco com In the event of problems with or questions about your equipment please contact the Pitco Frialator Authorized Service and Parts representative ASAP covering your area or contact Pitco at the numbers listed to the left MAILING ADDRESS P O BOX 501 CONCORD NH 03302 0501 SHIPPING ADDRESS 39 Sheep Davis Road Pembroke NH 03275 ...

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