Pioneer 1200, Maintenance Service Manual

Page: 182 / 300

ELECTRICAL COMPONENTS: FE400 ENGINE Key Switch
Page 12-14 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
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Diode Installation, Continued:
6. Connect the air intake hose to the carburetor and secure the hose with the hose clamp.
7. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
KEY SWITCH
See General Warning, Section 1, Page 1-1.
Testing the Key Switch
See Test Procedure 4, Section 11, Page 11-25. Also see Test Procedure 17 – Key Switch (Engine Kill
Circuit) on page 11-39.
Key Switch Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed (Figure 12-1, Page 12-1). See WARNING "To avoid unin-
tentionally starting..." in General Warning, Section 1, Page 1-1.
3. Remove the dash panel.
3.1. Loosen seven Tuflok screws, but do not remove screws completely, as shown in Detail A
(Figure 12-20, Page 12-16).
3.2. Remove Tuflok screws from dash panel as shown in Detail B.
3.3. Pull forward on top of dash panel to access back side of key switch.
3.4. Disconnect the wire connector from the key switch.
4. Remove the key switch.
4.1. Remove the key switch nut (1) (Figure 12-19, Page 12-14).
4.2. Remove key switch (2) from back side of dash panel.
Key Switch Installation
1. Reverse removal procedures to install key switch in the dash. Tighten the key switch nut firmly. Attach the
wire connector to the key switch.
2. Install the dash panel in reverse order of removal (Figure 12-20, Page 12-16).
3. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
Figure 12-19 Key Switch Removal
1
2