Pioneer 1200, Maintenance Service Manual

Page: 195 / 300

ELECTRICAL COMPONENTS: FE400 ENGINE Voltage Limiter
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual Page 12-27
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3. From the front of vehicle, reach under cowl and turn the wire harness/halogen bulb assembly (4 and 6)
clockwise one-quarter turn (Figure 12-30, Page 12-26).
4. Remove the wire harness/halogen bulb assembly (4 and 6) from the headlight lens (7).
5. Lift the retaining tabs on the connector (4) and remove halogen bulb assembly (6).
Headlight Bulb Installation
NOTE: When handling halogen bulbs, do not touch glass portion of bulb. Oil from finger tips can cause
premature failure of bulb.
1. Connect wire harness (4) to the halogen bulb assembly (6). The retaining tab should lock onto the halo-
gen bulb assembly (Figure 12-30, Page 12-26).
2. From the front of vehicle, reach under cowl and insert wire harness/halogen bulb assembly (4 and 6), into
the headlight lens (7).
3. Turn the wire harness/halogen bulb assembly (4 and 6) counterclockwise one-quarter turn.
4. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
VOLTAGE LIMITER
See General Warning, Section 1, Page 1-1.
Testing the Voltage Limiter
See Test Procedure 29, Section 11, Page 11-46.
Voltage Limiter Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed (Figure 12-1, Page 12-1). See WARNING "To avoid unin-
tentionally starting..." in General Warning, Section 1, Page 1-2.
3. Remove the center dash panel. See Key Switch Removal on page 12-14.
4. Disconnect wires from the voltage limiter (1) (Figure 12-31, Page 12-27).
5. Remove the mounting hardware (2) from the voltage limiter and remove.
Figure 12-31 Voltage Limiter Figure 12-32 Light Switch
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1
SET SCREW
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4
1
2