Pioneer 1200, Maintenance Service Manual

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MC012C-AS00 TRANSAXLE: HYDRAULIC AND PARK BRAKE SYSTEMS Brake Drum Installation
Page 6-16 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
6
REAR WHEEL BRAKE DRUM INSTALLATION
∆
WARNING
• Use only approved replacement brake drums designed for your vehicle. For MC012C-AS00
transaxles, use CCI P/N 102264701.
NOTE: Prior to installing the brake drum, inspect the brake lines, hoses, drums and brake cluster assem-
blies. See Brake System Inspection on page 6-1.
1. Place the brake drum (15) onto the wheel bolt flange and brake cluster (Figure 6-19, Page 6-21). See
following NOTE.
NOTE: If brake drum installation is difficult, adjust shoes vertically in the mounting slots.
2. Use a torque wrench and a Torx #T-27 driver, or hydraulic brake adjuster (CCI P/N 102169401), and gen-
tly rotate the adjuster bolts to increase the clearance between the brake shoe lining and the brake drum
(Figure 6-14, Page 6-16). See following NOTE.
NOTE: If the adjusters require more than 65 in-lb (7.3 N·m) of force to rotate, they must be replaced. See
Brake Shoe Adjuster Replacement on page 6-21.
3. Rotate and gently press the brake drum to ensure that the drum is properly seated.
4. With the brake drum properly seated and secured, gently adjust the clearance between the brake shoe
lining and brake drum (Figure 6-14, Page 6-16). See following CAUTION.
∆
CAUTION
• Do not apply more than 65 in-lb (7.3 N·m) of torque to any of the adjuster bolts. Over-
tightening the adjuster bolts could result in damage to the brake cluster components or the
separation of the bolt (4) from the adjuster (3) (Figure 6-1, Page 6-2 or Figure 6-19, Page 6-21).
Figure 6-14 Loosen or Tighten Brake Adjusters
Rotate adjuster bolts
to loosen brake shoes.
Rotate adjuster bolts
to tighten brake shoes.
Hex-Head
Bolt Wrench
Torx-Head
Bolt Wrench
Hex
Hex
Torx
Torx