Pioneer Eclipse PE420GP Operation Manual Download Page 9

WARNING!  Modifications or alterations to this machine

can lead to personal injury or damage to the machine. DO

NOT make unauthorized modifications or alterations to this

machine.  Amano Pioneer Eclipse assumes no liabilities

for injury or damage resulting from an unauthorized

modification or alteration to the machine.  Any

unauthorized modification or alteration to this machine

voids all warranties.   

WARNING! The muffler and the engine become hot

enough while the machine is in operation, and for a long

time after the machine is shut off, to cause severe burns.

DO NOT touch these parts of the machine until they have

cooled.

WARNING! Injury can occur to the eyes and body while

using the machine.  Safety goggles, safety shoes, and

safety clothing are recommended while operating the

machine.

WARNING!  Continuous exposure to high noise levels can

cause hearing loss.  Hearing protection is recommended

while the machine is in operation.

WARNING! Machine vibration may cause tingling or

numbness in the fingers or hands.  Gloves are

recommended to reduce machine vibration.  If tingling or

numbness persists, shut off the machine.  If the vibration is

caused by loose parts, adjust or tighten these parts before

using the machine again.

WARNING!  DO NOT grind or polish dry with this

machine.  It is only intended to grind or polish wet.  If used

for a dry grind or polish application, excessive dust could

be generated that could be an irritant.

CAUTION!  A dirty engine filter can cause overheating.

Check and replace following recommended maintenance

schedule.

CAUTION! Overheating can be caused by insufficient or

low oil. Check oil before each use, and fill or change as

needed.

CAUTION! Never over-fill engine with oil. Over-filling

could cause irreparable damage to the engine.

CAUTION! Overheating can be caused by dirty oil. Check

oil before each use and change regularly following

recommended maintenance schedule. 

CAUTION!  Do not engage starter for more than 5

seconds. Allow a 10 second cool-down period for second

failed start-up attempt. 

CAUTION!  Perform all recommended scheduled

maintenance. Regular maintenance of your propane

powered floor machine is necessary to keep it in safe

working condition.

CAUTION! DO NOT operate machine unless trained and

authorized. DO NOT operate machine unless you have

read and understand the operation manual.  DO NOT

operate machine in flammable or explosive areas.

CAUTION! Before starting machine ensure all safety

devices are in place and functioning properly. Before

starting machine check for proper operation.

CAUTION! When using machine, go slowly on inclines or

slippery surfaces. Use care when operating machine in

reverse.

CAUTION! When servicing machine, stay clear of moving

parts.  DO NOT  wear loose clothing when working on

machine.  Block machine wheels before raising or jacking

up machine.  Use hoist stands that will support the weight

of the machine.  Wear eye and ear protection when using

pressurized air or water. Disconnect battery connections

before servicing machine. Use only replacement parts

supplied by Amano Pioneer Eclipse or an Amano Pioneer

Eclipse  Authorized Distributor or Service Center.

CAUTION! When loading or unloading machine onto or off

a truck or trailer, turn machine OFF. Only use a truck or

trailer that will support the weight of the machine to

transport.  DO NOT  push the machine onto or off a truck or

trailer unless the load height is 15 in (380mm) or less from

the ground.  Block machine wheels when transporting. Tie

the machine down securely to truck or trailer when

transporting. 

3

Summary of Contents for PE420GP

Page 1: ...Subtitle Title We help you shine A company of the Group Propane Hard Floor Machine PE420GP...

Page 2: ......

Page 3: ...vice should include an emissions check Instructions For Use Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the o...

Page 4: ...at you must read and observe to ensure safe operation of this machine DANGER indicates that the possibility of severe bodily injury or death can occur if DANGER statements are ignored Read and observe...

Page 5: ...inding and Polishing 13 Burnishing 14 Idling and Stopping the Machine 14 Machine Troubleshooting 15 Scheduled Maintenance Chart 16 Maintenance 18 Oil Level Inspection 18 Oil Change 18 Oil Filter Repla...

Page 6: ......

Page 7: ...t PDGPVB210100 21 Natural Polyblend PDNP02021 21 Semi Metal 50 grit PDGPSM210050 21 Thermal Thunder PDTT01421 21 Semi Metal 100 grit PDGPSM210100 21 White Lightning PD010021 21 Semi Metal 200 grit PDG...

Page 8: ...ne cylinder inside a building DO NOT store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted whil...

Page 9: ...Never over fill engine with oil Over filling could cause irreparable damage to the engine CAUTION Overheating can be caused by dirty oil Check oil before each use and change regularly following recomm...

Page 10: ...ning door or window The cylinder to be used on this machine is a vapor withdraw cylinder A liquid withdraw cylinder is not to be used with this machine The use of a liquid withdraw cylinder on a vapor...

Page 11: ...n the equipment being tested In order to not affect the sound reading the observer taking readings is at least 2 m 6 6 ft from the equipment being tested or standing directly behind the operator All m...

Page 12: ...cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not o...

Page 13: ...ts Controls and Instruments 7 Engine Throttle Clutch Switch Lever Key Switch Fuse Panel EcoSense Module w Indicator Light Solution Control Switch Hour Meter Tachometer Solution Tank Drain Valve Soluti...

Page 14: ...not reach required temperature to start to send signals If this happens turn the key to the off position several seconds to clear the EcoSense module and restart the engine Once the engine has started...

Page 15: ...justment lever on the side of the handle Move handle to the desired height and tighten the lever Note The adjustment lever will ratchet Pull outward and pivot the lever up Rok Bak 1 Close the valve on...

Page 16: ...4 Attach Level S adapter pad to Level S rubber diamond pad 5 Attach pads to padholder CAUTION Make sure pads are properly centered on pad holder to reduce machine vibration 6 Secure with pad retainer...

Page 17: ...nter clockwise Decrease Turn the valve clockwise Stop Turn the valve all the way clockwise Note Even if the key switch is in the OFF position solution can still be dispensed on the floor Take care to...

Page 18: ...SPEEDS MAY BE AN EXTREME HAZARD IF IT SHOULD DISINTEGRATE Inspect the drive belt Replace if necessary Refer to Maintenance Check the machine for leaks or loose fasteners LP Fuel Cylinder This machine...

Page 19: ...ottle to idle SLOW position 6 With the engine throttle lever in the idle position engage the starter by turning the key switch to the starting position for approximately 5 seconds If the engine does n...

Page 20: ...ving the machine forward slowly CAUTION Do not run the burnisher without moving the machine If the machine is allowed to run in one spot damage to the floor may occur 4 To stop burnishing push down on...

Page 21: ...Machine Troubleshooting 15...

Page 22: ...filter Check clean air cleaner paper element Check clean air cleaner foam element Inspect battery and battery connections Replace air cleaner paper element Replace air cleaner foam element Inspect cle...

Page 23: ...17...

Page 24: ...n hose 5 Place a suitable container under the end of the oil drain hose WARNING Be careful with hot oil being drained It may be hot enough to cause severe burns 6 Slowly turn the valve counter clockwi...

Page 25: ...primary filter cannot be cleaned is bent or damaged it must be replaced Amano Pioneer Eclipse part KA110137049 If secondary filter is dirty do not attempt to clean it Replace it with a new filter Aman...

Page 26: ...rt 10 If the pad holder needs to be removed a 3 4 wrench will be required Locate the wrench flats on top of the spindle shaft With the spindle shaft secure turn the pad holder counter clockwise until...

Page 27: ...propane cylinders and machines 1 Remove propane fuel cylinder when not in use and store it outside in a storage cage in accordance with NFPA Handbook 58 CAN CGAB149 2 Do not release or bleed propane i...

Page 28: ...8qt 1 7L Engine Primary Air Filter Paper Element KA110137049 Engine Air Pre Cleaner Foam Element KA110137046 Spark Plug KA920702112 Spark Plug Gap 0 025 in 0 635 mm LP Cylinder Type 20lb 9 1 kg Vapor...

Page 29: ...23 Wiring Schematic 082611...

Page 30: ...Connections 082511 24...

Page 31: ...OSE NO 38 3 F SS2570 FUSE 20 AMP ATO 1 G MP184200 TUBING NYL 1 4 OD W 0 35 WALL 36 H NB7240 VARFLEX SLEEVE 2 BLK 34 Ref Part Description Qty I MP184200 TUBING NYL 1 4 OD W 0 35 WALL 38 J NB2470 FUEL L...

Page 32: ...050411 26 Engine Assembly...

Page 33: ...1 1 2 1 15 MP018000 SENSOR OXYGEN FUEL INJECTION 1 16 MP364900 MUFFLER CATALYST FS481V 1 17 MP019200 SWITCH OIL PRESSURE DOUBLE POLE 1 18 MP371200 CAGE INTAKE ENGINE FS481V 1 19 MP371300 FILTER INTAK...

Page 34: ...050411 Deck Sub Assembly 28...

Page 35: ...LX2105 CLIP HITCH PIN STRAIN RELIEF 2 13 NB6545 SCREW CAP HH 5 16 18 X 1 4 14 NB3265 NUT LOCK 5 16 18 NC 4 15 NB053400 PIN CLEVIS 1 2 X 3 1 2 2 16 MP379700 SPINDLE W 7 25 PULLEY ASM 1 17 NB9645 WASHE...

Page 36: ...Handle Sub Assembly 122911 30...

Page 37: ...1 16 MP240500 BRACKET SWITCH KILL MOMENTARY 1 17 NB4381 SCREW DRILL KWIK 8 X 3 4 2 18 MP384001 LEVER THROTTLE 3 POSITION 1 19 MP380500 CABLE THROTTLE 46 7 8 TRAVEL 1 20 MP383901 BRACKET HOUR METER 1 2...

Page 38: ...Main Assembly 051011 32...

Page 39: ...0 STRAP 2 x 23 OPEN ENDS 3 18 MP392600 PAD ADAPTER POLISHING PAD 1 19 MP368600 SOLENOID BASE MDL ASM 1 20 NB6111 WASHER LOCK 5 16 3 21 MP195300 SPACER BEARING RIGHT 1 22 NB3450 WASHER FLAT 3 8 11 23 N...

Page 40: ...Regulator and Solenoid Assembly 050411 34...

Page 41: ...1 5 MP4330 FITTING 49 X 6 REG TO FUELOCK 1 6 MP4500 COUPLER QUICK REGO FEMALE 1 7 MP371100 FITTING BRASS 1 4 28 x 3 16 HB 1 8 MP372400 FITTING ELBOW BRASS 1 8 NPT x 3 16 HB 1 Regulator and Solenoid A...

Page 42: ...Tank Assembly and Controls 051011 36...

Page 43: ...FUSE ATC TERMINAL REAR 1 18 NB5350 SCREW MACHINE TH 10 24 X 1 4 19 MP332100 CLIP SPRING 5 8 HOSE PLASTIC BLK 1 20 NB9810 SCREW 164 32 X 5 8 C SUNK 2 21 MP379101 BRACKET TANK PUMP 1 22 NB009900 GROMME...

Page 44: ...050411 Skirt and Padholders 38...

Page 45: ...4 20 1 1 5 MP139800 EDGING WEAR SKIRT STEEL 74 Ref Part Description Qty 2 MP383100 PADHOLDER 21 MALISH FLEXLOK ASM 1 2 1 MP175900 FLEXI DISC MODIFIED 1 2 2 NB025400 WASHER FLAT 1 4 SS 6 2 3 MP383000...

Page 46: ...40...

Page 47: ...or replaced by the manufacturer according to Subsection 4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted part that is...

Page 48: ...ed with a warranty labor rate of 45 00 per hour 3 Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All defective parts replaced unde...

Page 49: ...r propane How to operate a propane machine A Start and stop the engine B Emergency stop C Clean air filter Cautions A Allow only qualified trained personnel to operate the machine B Use only D O T app...

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Page 52: ...1 Eclipse Rd PO Box 909 Sparta North Carolina 28675 USA www pioneer eclipse com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 EC Machinery Directive 2006 42 EC EC Restriction of Hazardous Substanc...

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