Pioneer Eclipse PE420GP, Operation Manual, Page: 5 / 52

Contents
Quick Reference Specifications.........................................1
Safety Precautions...........................................................2
Refueling and Storage of Fuel Cylinders.............................4
Canadian Safety Requirements..........................................4
Operator Responsibility.......................................................5
Test for Operator-Ear Sound Pressure Level.......................5
Test for Hand-Arm Vibration................................................5
Machine Preparation..........................................................6
Unpacking the Machine.........................................6
Filling the LP Cylinder............................................6
Installing the LP Cylinder.......................................6
Controls and Instruments......................................7
Engine Ignition Switch............................................8
Engine Throttle....................................................8
EcoSense Emissions Monitoring
System................................................................8
Clutch Switch Lever ...............................................9
Hour Meter/Tachometer.......................................9
Handle Adjustment.............................................9
Rok-Bak................................................................9
Pad Change........................................................9
Fuses...............................................................10
Wheel Adjustment.............................................11
Solution Control Switch.........................................11
Solution Control Valve.........................................11
Solution Tank........................................................11
How the Machine Works....................................................12
Pre-Operation Checklist.................................................12
LP Fuel Cylinder.............................................................12
Installing the LP Fuel Cylinder...........................................12
Starting the Machine.......................................................13
Grinding and Polishing......................................................13
Burnishing...............................................................14
Idling and Stopping the Machine......................................14
Machine Troubleshooting.................................................15
Scheduled Maintenance Chart..........................................16
Maintenance ..................................................................18
Oil Level Inspection..............................................18
Oil Change...........................................................18
Oil Filter Replacement........................................18
Spark Plug Inspection and Replacement..............19
Air Filter Inspection and Replacement..................19
Inspect Fuel Hose and Connections.....................19
Engine Dust Filter................................................19
Check and adjust valve clearance/Retorque
Heads..................................................20
Clean and lap valve-seating surface....................20
Head Bolt Maintenance.......................................20
Cooling Fin Maintenance......................................20
Inspect Pad, Adapter Pad, and Padholder............20
Belt Maintenance..................................................20
Battery Maintenance............................................21
Machine Storage..................................................21
Repacking the Machine........................................21
Transporting the Machine.....................................21
Machine Specifications....................................................22
Wiring Schematic............................................................23
Connections...............................................................24
Engine Assembly............................................................26
Deck Sub-Assembly.........................................................28
Handle Sub-Assembly......................................................30
Main Assembly................................................................32
Regulator and Solenoid Assembly...................................34
Tank Assembly and Controls.............................................36
Skirt and Padholders.........................................................38
Small Off Road Engine Certification Warranty Form..........41
Warranty................................................................42
Safety Awareness Form....................................................43