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Please read this manual carefully.  It will acquaint you with the care, safe handling and operation of the
CleanStar CS2000 Walk-Behind Autoscrubber.  

Machine Description

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Preparing and Operating the CS2000

Use of the Machine  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing the Batteries and Battery Charger  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Choosing the Cleaner Solution  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Starting and Preparing the Machine  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Water Filling and Discharge, Tank Cleaning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Squeegee Adjustment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Optional Brush Assembly Replacement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Machine Care

Maintenance Schedule  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Squeegee Blade Replacement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Vacuum Motor Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Machine Diagrams and Parts List

Wiring Schematic Parts List  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Tanks & Cover Group  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Brush Housing Group  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Drive Wheel Assembly Group  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Squeegee Group  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Handle Group  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Table of Contents

1

Summary of Contents for CleanStar CS 2000

Page 1: ...ropiedad pr xima Cada operador debe ser entrenado en la operaci n de esta m quina antes de ser permitido utilizarla Ponerse en contacto con el servicio de Amano Pioneer Eclipse 1 800 367 3550 o 1 336...

Page 2: ...tery Charger 8 Choosing the Cleaner Solution 8 Starting and Preparing the Machine 8 Scrubbing 9 Water Filling and Discharge Tank Cleaning 9 Squeegee Adjustment 9 Optional Brush Assembly Replacement 9...

Page 3: ...US gal 45 L Recovery Tank in Polyethylene 12 US gal 45 L Traction Electric Weight with Batteries 308 lbs 140 kg Weight without Batteries 187 lbs 85 kg Power Source Battery 12V 110 amp hrs 2 Brush Moto...

Page 4: ...or lifting to extreme heights without reason Do not stack the boxes Unpacking the Machine Unpack the machine with caution Cut the straps with the proper cutting tool being careful of spring back Remov...

Page 5: ...rds regarding the work environment for Operator Safety and Health Before starting the machine always perform the preliminary checks Safety standards in the manual which involve any dangers can be reco...

Page 6: ...n authorization by Amano Pioneer Eclipse Never perform any unsafe operations Before starting to work become familiar with the environment of the working place The working environment includes for inst...

Page 7: ...detached connections and burned cables should be attended to immediately When charging the battery leave the battery cover open Keep the machine away from open flames do not smoke near the machine Ca...

Page 8: ...person should perform an annual check to determine if the machine complies with the technical safety standards After this check the responsible person should apply a test plate on the machine Caution...

Page 9: ...ry charger Protect the mains with a delayed switch or with a load fuse higher than the maximum power consumption of the battery charger Observe the polarity of the battery socket cables are identified...

Page 10: ...re every scrubbing operation open the solution tank and fill it with the proper quantity of water and cleaner The tank is constructed of polyethylene resistant to all acid and basic solution and to al...

Page 11: ...ilter Weekly Check the condition of pad brush Check the condition of the rubber squeegee blades Check the condition of the vacuum hoses and squeegee Monthly Check the clean water tank filter Annually...

Page 12: ...d remove one screw at the center of the dash panel indicated below and the vacuum motor cover Unhook the hook and detach the plug to extract the motor and release the sponge filter under the motor so...

Page 13: ...Wiring Schematic CS2000 12 Machine Diagrams and Parts List 032408...

Page 14: ...1 PLUG 16 PY613 1 NEGATIVE CABLE 17 PY614 1 POSITIVE CABLE 18 MP276600 2 BATTERY 12V SCS150 TROJAN 19 PY001 1 BATTERY CONNECTION CABLE 20 PY350 1 TERMINAL BOARD 21 PY351 1 TERMINAL BOARD 22 MO205 1 TR...

Page 15: ...Tanks Cover Group CS2000 14 012507...

Page 16: ...SELF LOCKING NUT 46 RO455 2 INOX WASHER 47 VC410 1 SCREW 48 RO500 1 WASHER Ref Part Qty Description 49 RO502 1 INOX WASHER 50 VC402 2 SCREW 51 GR141 1 GASKET 52 VC412 1 SCREW 53 DD452 1 INOX SELF LOC...

Page 17: ...Pad Drive Group CS2000 16 012507...

Page 18: ...12 20 18 RC112 1 UNION 19 GR138 1 GASKET 20 TB207 1 HOSE 21 SU426 1 SUPPORT 22 DT161 1 SPACER 23 CH048 1 TONGUE 24 FL071 1 FLANGE 25 VI020 1 WASHER 26 WS034 1 SCREW 27 TS037 1 PAD HOLDER 28 VD235 3 SE...

Page 19: ...Drive Wheel Assembly Group CS2000 18 012507...

Page 20: ...P 26 BO082 1 BUSH 27 MO205 1 TRACTION MOTOR 28 RO403 2 INOX WASHER Ref Part Qty Description 29 BO082 1 BUSH 30 PP024 1 DRIVE MOTOR PULLEY 31 DD454 1 INOX SELF LOCKING NUT 32 VE464 1 SCREW 33 CI037 1 B...

Page 21: ...Squeegee Group CS2000 20 032508...

Page 22: ...RO455 2 INOX WASHER 34 PT228 1 PLATE 35 GH006 1 TILT ADJUST RING NUT 36 VI007 1 REGULATORS Ref Part Qty Description 37 RC113 1 UNION 38 TB179 1 PIPE 39 GR118 1 GASKET 40 GH018 1 RING NUT 41 FS031 1 C...

Page 23: ...Handle Group CS2000 22 012507...

Page 24: ...2 VI020 1 WASHER 33 VP042 1 KNOB 34 RO403 4 INOX WASHER 35 VC423 4 SCREW 36 GL022 1 ELECTRIC FLOAT 37 VS423 1 SCREW Ref Part Qty Description 38 RO911 1 WASHER 39 LV293 1 LEVER 40 VP055 1 HANDLE 41 DD4...

Page 25: ...defective parts must be returned to the Distributor for credit 3 Batteries warranted by battery manufacturer for one 1 year Prorated 4 Vacuum motors are warranted for ninety 90 days THE OBLIGATION OF...

Page 26: ......

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