PIONEER DJ AlphaTheta CDJ-3000-W Service Manual Download Page 49

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CDJ-3000

7. DISASSEMBLY

[1] Fan motor Section

Remove the 11 screws and then remove the

Cover.
(BBZ30P080FTB)

Remove the 2 screws

(BPZ30P080FNI)

Remove the 1 screw and then remove the

Cover.
(BBZ30P080FTB)

Remove the 2 screws and then remove the

Stay.
(BBZ30P060FTB)

Cover

Stay

• Bottom view

BBZ30P080FTB

Caution :

Be sure to use the following screw at the
reassembling!

Disconnect the 1 connector.

(CN7981)

Remove the 5 screws and then remove it while

pulling out the Fan motor with Stay toward you.
(BBZ30P060FTB)

Fan motor

CN7981

Exchange, cleaning

Note:

Even if the unit shown in the photos and illustrations in this manual may differ from your product, the
procedures described here are common.

Disassembly

Summary of Contents for AlphaTheta CDJ-3000-W

Page 1: ...ND TYPE S THIS SERVICE MANUAL SHOULD BE USED TOGETHER WITH THE FOLLOWING MANUAL S Model Type Power Requirement Remarks CDJ 3000 LSYXJ AC 110 V to 240 V CDJ 3000 AXJ AC 220 V CDJ 3000 UXJCB AC 120 V CDJ 3000 W AXJ AC 220 V CDJ 3000 W UXJCB AC 120 V CDJ 3000 W PXJ AC 110 V to 240 V Model Order No Remarks CDJ 3000 CDJ 3000 W RRV4702 SCHEMATIC DIAGRAM PCB CONNECTION DIAGRAM PCB PARTS LIST K ZZZ AUG 20...

Page 2: ... 5 ERROR CODE DISPLAY 32 5 6 CONNECTION CONFIRMATION WITH THE PC 32 5 7 ABOUT LED 34 6 SERVICE MODE 37 6 1 SERVICE MODE 37 6 2 JOG LCD CALIBRATION 37 6 3 ABOUT THE DEVICE 48 7 DISASSEMBLY 49 8 EACH SETTING AND ADJUSTMENT 69 8 1 NECESSARY ITEMS TO BE NOTED 69 8 2 UPDATING OF THE FIRMWARE 70 8 3 WRITING THE SERIAL NUMBER OF THE UNIT 71 8 4 JOG DIAL ROTATION LOAD ADJUSTMENT 72 8 5 TEMPO ZERO POINT AD...

Page 3: ...IN CPU R8A774A0HC01BG V BGA IC1801 LPDDR4 K4F8E3S4HB MFCJ BGA IC2401 IC2601 eMMC THGBMJG6C1LBAU7 V BGA IC2802 USB B HUB RTS5412E GR IC with heat pad IC3602 USB LAN RTL8153B VB CG IC with heat pad IC3802 LAN HUB RTL8367SB CG IC with heat pad IC4001 LCD POWER IC R1290K103A IC with heat pad IC6001 PNLA Assy RGB LED CONTROLLER IS31FL3236AQFLS2 IC with heat pad IC7203 LCD BACKLIGHT DRIVER IS31BL3555 ZL...

Page 4: ...controlled with the three thermometers in MAIN CPU IC1801 which automatically switch the rotation speed Off Low High If the thermometer doesn t detect a very high temperature Fan doesn t start to rotate Fan s rotating status can be checked in Service mode Use the above information in addition to THERMOMETER CHECK PAGE information of Service mode when replacing Fan or making a diagnosis When repair...

Page 5: ... leave the unit as it is for 10 seconds Resister is all 10 kΩ 3W Both of LED is LTL17KRH5D Checking LEDs No polarity C4 C5 The circuit of discharge JIG is shown below g SW POWER SUPPLY Primary side electrical shock The primary side of SW POWER SUPPLY remains voltage long time and the primary solder side can be seen So if you touch the primary solder side it is possible to receive an electrical sho...

Page 6: ...kHz 24 bit USB downstream section USB Port Type A Power supply 5 V 1 A or less USB upstream section USB Port Type B LAN PRO DJ LINK Rating 1000BASE T SD memory card section File system Conforming to SD standards Max memory capacity 32 GB Main display Screen size 9 inch The specifications and design of this product are subject to change without notice Power cord AXJ DDG1125 LSYXJ DDG1124 UXJCB DDG1...

Page 7: ...y buttons on the product 6 Check the LCD display Check that there is no dirt or dust trapped inside the LCD display Audio Search and operations must be normal 8 Check the fan motor ventilation oral region Take the cover of the bottom clean with the dirt check of the ventilation oral region 9 Check the appearance of the product No scratches or dirt on its appearance after receiving it for service 3...

Page 8: ... Bond BOND KE40RTV GYA1011 Used for 9 2 CHASSIS SECTION Refer to 7 DISASSEMBLY Acetate tape GYH1035 Used for 9 2 CHASSIS SECTION Refer to 7 DISASSEMBLY Lubricating oil FLOIL FG 80H GEM1104 Used for 9 3 CONTROL PANEL 1 2 SECTION 9 6 JOG DIAL SECTION Refer to 7 DISASSEMBLY Jigs List Jig Name Part No Purpose of use Remarks USB cable USB2 0 GGP1193 For PC connection 4P extension cable GGP1542 4P exten...

Page 9: ...d by CURRENT VALUE Numerical value is displayed depending on the position of the Encoder The position of both ends is detected l OK is displayed by RESULT g RESULT OK TEMPO slider A present value is displayed by CURRENT VALUE Numerical value is displayed depending on the position of the Slider The position of both ends is detected l OK is displayed by RESULT g RESULT OK VINYL SPEED ADJ knob A pres...

Page 10: ...SSY G ILMB ASSY K FANB ASSY Fan Motor I SUB1 ASSY T JILM3 ASSY P COIL1 ASSY M JOGB ASSY S JILM2 ASSY O CONB ASSY J KSWB ASSY H PNLB ASSY SSK3 ASSY SSK2 ASSY SSK1 ASSY SSK2 ASSY SSK1 ASSY SSK2 ASSY SSK1 ASSY B USBA ASSY E MLCB ASSY N JLCD ASSY Q COIL2 ASSY C SDCB ASSY F ENCB ASSY K SUB2 ASSY U JILM4 ASSY R JILM1 ASSY L SLDB ASSY Bottom view Bottom view ...

Page 11: ...P 1 COIL ASSY DWM2711 2 COIL1 ASSY DWX4262 2 COIL2 ASSY DWX4263 2 JOGB ASSY DWX4270 NSP 1 SUBA ASSY DWM2712 2 SUB1 ASSY DWX4264 2 SUB2 ASSY DWX4265 2 SLDB ASSY DWX4266 2 CONB ASSY DWX4269 2 SSK1 ASSY DWX4327 2 SSK2 ASSY DWX4328 2 SSK3 ASSY DWX4329 1 SW POWER SUPPLY DWR1548 Mark No Description Part No Mark No Description Part No LIST OF ASSEMBLIES NOTES Parts marked by NSP are generally unavailable...

Page 12: ... 1 2 GNDD 1 3 V 3R3D 1 4 BJUMPF_L 1 5 BJ_B 1 6 BJ_F 1 7 BJUMPB_L CN7202 C K S 6 6 4 6 1 V 3R3E 2 V 3R3E 3 GNDD 4 GNDD 5 PNL_G2M_xRST 6 PNL_PM_xRST 7 V5D_CTRL 8 GNDD 9 G2M_PNL_xINT 10 G2M_PNL_WRITE 11 G2M_PNL_REQ 12 PNL_xMUTE 13 V5R2LED_CTRL 14 xAC_OFF 15 EUP_CTRL 16 G2M_JLCD_SEL 17 GNDD 18 G2M_PNL_SCK 19 GNDD 20 G2M_PNL_MOSI 21 GNDD 22 G2M_PNL_MISO 23 GNDD 24 xFDET 25 PWR_SW 26 GNDD 27 V 5R2LED 28...

Page 13: ...I2C SDI O JOG ASSY PC4990 FAN_CTRL USBA ASSY B SDCB ASSY C ENCB ASSY F ILMB ASSY G SUB1 ASSY I KSWB ASSY J SUB2 ASSY K SLDB ASSY L JOGB ASSY M JLCD ASSY N CONB ASSY O COIL1 ASSY P COIL2 ASSY Q JILM1 ASSY R JILM2 ASSY S JILM3 ASSY T JILM4 ASSY U FANB ASSY V SW POWER SUPPLY W MAIN ASSY A PNLB ASSY H MLCB ASSY E AUDB ASSY D CN4701 CN4701 CN7980 CN7980 CN2801 CN2801 CN4601 CN4601 CN3001 CN3001 CN3201 ...

Page 14: ...95FT IC7202 PANEL UCOM R5F364AENFA U0 K V 3R3E IC7204 LOGIC IC QUAD OR TC74VHC32FK IC7205 LOGIC IC QUAD NAND 74VHC00FT V 20LCD V 10LCD V 12R4LCD V BL0_A V 3R3D Q4401 Q1001 IC7203 5V RGB LED CONTROLLER IS31FL3236AQFLS2 LDO NJM2872BF05 Reg NJM7805DL1A IC5008 LDO NJM2872BF05 Reg NJM78M09DL1A STBY LED Touch Pannel DCDC BD9328EFJ DCDC IC1201 TPS53515RVE MM3543BH IC3001 DCDC NJW1933F1 DCDC LDO NJM2872BF...

Page 15: ...BHUB NIC V 1R1GSA GSD GSS GSP GbE PHY DDC V 3R3USBHUB FET SW V 1R2USBHUB USB HUB V 3R3NIC FET SW V 1R0NIC NIC MLCD JOGLCD V 5R2LCD BD9328EFJ DDC BD2232 Hiside SW V 12R4LCD R1290K103A DDC V 10LCD R1290K103A DDC V 20LCD R1290K103A DDC LVDS0 G2M VALID_VIDEO BL0_DSCH G2M BL0_FREN G2M BL0_xPWM G2M VALID_SETTING BL0_EN G2M DU_CLKOUT G2M G2M_LVDSTX_xRST G2M JCL_CK G2M RESB V 3R3D G2M_JLCD_SEL JLC_CSX G2M...

Page 16: ...er power supply circuits have defect Each Assy Refer to the 4 3 POWER BLOCK DIAGRAM to confirm that Power supply circuits except the above are normal Search for defective power circuits repair the defective soldering and replace parts if found 5 SW POWER SUPPLY or Power control circuit have defect SW POWER SUPPLY Confirm that pin 1 and 2 V 12TPS V 12D of CN2 on SW POWER SUPPLY is 12 V when Power s...

Page 17: ...ring status of each LED Repair the defective soldering if found 2 Defective LED Each Assy Confirm that the forward voltage of the LED is about 2 V to 3 V If not confirmed replace LED 4 PANEL CPU has defect PNLB Assy Confirm that the control signals output normal If not confirmed replace IC7202 PANEL CPU or IC7200 IC6002 IC6003 Shift register 3 Lighting circuit have defect Each Assy Confirm that th...

Page 18: ...cuits and repair the defective soldering if found If not confirmed replace X7200 6 Switch circuit have defect Each Assy Confirm the circuit from each switch to IC7202 PANEL CPU Repair defective solder defective connections and the peeled patterns if found 7 Switch has defect Each Assy Confirm that the signal goes from H to L when the switch is pressed If not confirmed replace each switch 8 PANEL C...

Page 19: ...r calibration If it is out of alignment perform the calibration again 4 5 The touch panel is not working No Cause Diagnostics Point Item to be Confirmed Corrective Action Reference Confirm that you cannot touch the desired point due to misalignment 2 It has defective connectors and so on Repair defective solder and defective connections if found Confirm the circuit between CN6209 Touch panel conne...

Page 20: ...N7206 when the jog is touched PNLB Assy 3 The sensor has defect Install Sensor correctly Replace Sensor if it has dirt damage or moisture in it Confirm that Sensor is properly installed and that Sensor is not dirty damaged or contaminated with water Sensor Sheet switch 4 COIL2 has defect Repair defective solder and defective connections if found Confirm the circuit from Sensor to COIL2 Assy and co...

Page 21: ...and replace parts if found 2 Audio power supply circuit have defect AUDB Assy Confirm that the voltage of V AUDIO and V AUDIO are normal V AUDIO is designed at 9 V and V AUDIO is designed at 9 V If not confirmed confirm IC5001 IC5002 IC5003 and the peripheral circuit of these parts and repair the defective soldering and replace parts if found 3 DAC power supply circuit have defect AUDB Assy Confir...

Page 22: ...N CPU and IC3602 USB B HUB and repair the defective soldering if found If not confirmed replace MAIN Assy USBA Assy 3 USB circuit from MAIN Assy have defect Confirm the circuit from IC1801 MAIN CPU to JA4601 USBA jack Repair defective solder and defective connections if found Each Assy 4 MAIN CPU has defect The problem has not improved until the above If not confirmed confirm the peripheral circui...

Page 23: ...CE indicator Upper of TAG LIST PLAY LIST buttons keeps blinking as the power monitoring circuit detects a malfunction Refer to 5 4 VOLTAGE MONITORING CIRCUIT to confirm each circuit This state is kept until IC7202 PANEL CPU is reset 8 Power supply monitoring 8 1 Power supply monitoring Search for defective power circuits repair the defective soldering and replace parts if found If the parts that a...

Page 24: ... detect the Jog rotation In order to perform a diagnosis in this case you need to disassemble the Jog to the following states Front side Overall Diagnostic state Back side g Problem about the JOG Remove the Control panel Section Refer to 7 DISASSEMBLY g Diagnostic procedure and contents Case 1 The procedure for repairing that the JOG LCD does not work 1 Before disassembling the Jog Assy confirm th...

Page 25: ... between the JLCD Assy and the COIL1 Assy and remove the JOG LCD Assy 2 Remove the Jog Assy from the Control panel Section 2 1 Remove the Knob 2 2 Remove the 6 screws and then disconnevct the each FFCs and connectors 2 3 Remove the 8 screws and then remove the Jog Assy If the white shaft DNK6785 is attached to DIAL Assy remove it with tweezers and attach it to HOLDER Assy The shaft may fall off wh...

Page 26: ...e the back light power and the control power in the JLCD Assy normal r Confirm the defective soldering in FFC Connector and the JLCD Assy If there are problems repair them Is the output signal from LVDS Rx IC7005 normal r Confirm for signals such as JCL_CK JLC_R JLC_G and JLC_B If there is no signal output or the signal waveform is abnormal replace IC7005 If you don t find any problems after confi...

Page 27: ... Remove the three screws and separate the touch part Refer to Case 1 If you don t find any problems after confirming so far disassemble the Jog Assy Remove the Control panel Section Refer to 7 DISASSEMBLY g Diagnostic procedure and contents 1 Before disassembling the Jog Assy confirm that the PNLB Assy side is not defective PNLB Assy defects can be diagnosed without having to disassemble the Jog A...

Page 28: ...nd start the diagnosis Turn over the Assy circled in red in the below figure Confirm that the Sheet SW is installed correctly and that there is no dirt damage or moisture contamination r Install the Sensor Sheet SW correctly Replace the Sheet SW if it is dirty damaged or contaminated with moisture Confirm the connection between the Sensor Sheet SW and the COIL2 Assy r Repair if there are poor conn...

Page 29: ... of Q7003 FET is not 2 MHz replace IC7006 LOGIC r If 2 pin of CN7003 dose not have 2 MHz half wave waveform replace Q7003 FET Confirm the signal JOG_SW on 2 pin of CN7002 r When the jog is touched the JOG_SW signal changes from about 0 5 V touch off to about 1 5 V touch on If the signal has any problem replace the JLCD Assy the COIL2 Assy and the COIL1 Assy in that order Diagnosis Structural Image...

Page 30: ... of the unit Then the V 12TPS V 12D V 12A power from SW POWER SUPPLY will be stopped Identify which power supply IC is defective by repeat power supply ON OFF while monitoring each voltage with an oscilloscope Check the value of each voltage immediately before stopping power supply g Diagnostic procedure MAIN ASSY SW POWER SUPPLY AUDB ASSY PNLB ASSY MLCB ASSY EUP_LED V 3R3E V 12E EUP_CTRL Hi POWER...

Page 31: ...004 1 GND 2 SS 3 ENUV 4 IN 5 OUT 6 FLT 7 ILIM 8 OVP R1068 22 R 1 0 6 7 1 0 5 k D 1608 R 1 0 6 4 4 7 0 k F R 1 0 6 6 5 1 k R 1 0 6 5 5 1 k R1069 0 3216 V 12D 1 4A V 12BL0 11 2D V 12BL0 CURRENT DETECTION ILIM 1 1A C C H 1 6 8 0 C 1 0 5 7 470u 16V C 1 0 6 9 0 1 u 1 0 C 1 0 7 0 0 1 u 1 0 GND_LED1 GND_LCD IC1002 BD2232G G VIN 1 GND 2 EN 3 OC 4 5 VOUT LTC024EEB Q1006 LTA024EEB Q1007 R 1 0 4 4 1 0 k R105...

Page 32: ...307 DEVICE NO RESPONSE UNSUPPORTED DEVICE HUBS ARE NOT SUPPORTED Device no response Unsupported device Hubs are not supported An unsupported USB device is connected Either of the three error types will be displayed 1 Connect the PC and CDJ 3000 with a USB3 0 cable Commercially available USB 3 0 certified product open the device manager and display the connection hierarchy view 1 1 Confirm that Pio...

Page 33: ...t properties Set the property in the Details tab to Hardware IDs and confirm that the value includes VID_2B73 2 Connect the PC and CDJ 3000 with a USB2 0 cable GGP1193 open the device manager and display the connection hierarchy view 2 1 Confirm that Pioneer DJ Network Adapter is displayed under Generic USB Hub ...

Page 34: ...hift register control 12 V PNLB Assy CUE LOOP CALL c d Chip amber 2 Direct control 12 V SUB1 Assy TRACK SEARCH o p Shell orange 2 12 V SEARCH m n Shell orange 2 12 V LOOP IN CUE Shell orange Shift register control 5 2 V LOOP OUT Shell orange Shift register control 5 2 V LOOP RELOOP EXIT Shell orange Shift register control 5 2 V 4 BEAT LOOP Shell orange Shift register control 5 2 V 8 BEAT LOOP Shel...

Page 35: ...e BEAT JUMP White JILMW White BEAT SYNC White On MLCD Assy White Blue VINYL Blue KEY SYNC Blue CDJ Green TEMPO RESET Green IC Output Name 74VHC595FT IC7200 PNLB Assy QA LOOP RELOOP EXIT QB LOOP OUT QC LOOP IN CUE QD 8 BEAT LOOP QE 4 BEAT LOOP QF BEAT JUMP d QG BEAT JUMP c QH REV 74VHC595FT IC6002 MLCB Assy QA QB MEDIA Light on 100 QC BROWSE QD TAG LIST QE PLAYLIST QF SEARCH QG NEMU QH ENC 74VHC595...

Page 36: ...B 1 2 6 When flashing 5 2 PNLB HOT CUE A 1 1 3 Only white when not set 5 2 HOT CUE B 1 1 3 Only white when not set 5 2 HOT CUE C 1 1 3 Only white when not set 5 2 HOT CUE D 1 1 3 Only white when not set 5 2 HOT CUE E 1 1 3 Only white when not set 5 2 HOT CUE F 1 1 3 Only white when not set 5 2 HOT CUE G 1 1 3 Only white when not set 5 2 HOT CUE H 1 1 3 Only white when not set 5 2 HOT CUE A H HOT C...

Page 37: ...0 16 WIDE button 1 TEMPO 6 10 16 WIDE button Service mode Overview 1 10 VERSION INFORMATION Various information such as version number of each CPU and the MAC address are displayed 4 10 CHECK MODE OF OPERATORS The mode to check operators such as buttons analog operators and JOG and check display 5 10 TOUCH PANEL CHECK The mode to check and calibrate the touch panel 6 10 JOG LCD CALIBRATION PAGE Th...

Page 38: ...ion Version number of SUB CPU MAC ADDRESS MAIN The MAC address of the Ethernet built in the product USB LAN The MAC address of USB LAN In order to correctly display the MAC address of USB LAN the following two points must be noted Connect this unit s USB B to the PC and start the rekordbox Do not connect anything to the LAN terminal of this unit DESTINATION Destination code SERIAL No Serial number...

Page 39: ...display and Jog display The initial state of full color LED is white indication Press TRACK FILTER EDIT or SHORTCUT button to switch the color of full color LED and the color pattern on the Touch display However the Jog display always displays the white screen You can check the JOG LED Red indication only when the color pattern displays the red screen on the Jog display LED lighting location Color...

Page 40: ...analog operators JOG dial and the Touch display on the product work normally or not g Buttons Self lighting button lights on in the initial state and lights off when the button is pressed While any buttons are pressed its button name is displayed in part in the CURRENT VALUE on the figure The count in the left side of RESULT on the figure is added each time the button is normally input When the al...

Page 41: ...move the operators the current value change according to the change in the value When the value of both ends are detected in each operator OK is displayed in the RESULT g JOG Dial JOG TOUCH SW ON is displayed while you touch JOG dial JOG ROTATION The rotation direction of JOG is displayed The JOG LED in white lights on during forward rotation and the JOG LED in red lights on during reverse rotatio...

Page 42: ...e and end the calibration the calibration value is discarded Touch operation operates in the state without the calibration You can check the FAN operation HOT CUE A button FAN rotates slowly HOT CUE B button FAN rotates fast HOT CUE C button FAN rotation become stop The current rotation status is displayed on the right side of STATUS The rotation status is maintained even if the mode is switched T...

Page 43: ...nt 1 The detected temperature of all thermometers of AREA 0 to 2 is within 0 to 100 C 2 The temperature difference between the three thermometers is within 10 C When these conditions are met OK is displayed If not met NG is displayed Example Touch display Mode 8 10 THERMOMETER CHECK PAGE PLAY PAUSE f button PLAY PAUSE f button Refer to it for the following repairs Check the operation after replaci...

Page 44: ... the Touch display as OK or NG Touch display You can check the auto standby function and perform FACTORY RESET Touch display Mode 9 10 UPD PORT CHECK Mode 10 10 FACTORY RESET and AUTO STANDBY MODE PLAY PAUSE f button PLAY PAUSE f button TIME MODE AUTO CUE button TIME MODE AUTO CUE button TEMPO 6 10 16 WIDE button TEMPO 6 10 16 WIDE button Refer to it for the following repairs The firmware update c...

Page 45: ...xception Operator Press USB STOP button Touch or rotate JOG Operate VINYL SPEED ADJ TOUCH BRAKE Knob Operate TEMPO Slider Switch DIRECTION FWD REV SLIP REV Lever When you need to exit this mode turn off the power UTILITY DJ SETTING EJECT LOAD LOCK UNLOCK QUANTIZE BEAT VALUE 1 beat BEAT JUMP BEAT VALUE 16 beat HOT CUE AUTO LOAD ON HOT CUE COLOR OFF AUTO CUE LEVEL MEMORY VINYL ADJUST TOUCH PLAY MODE...

Page 46: ...required for the JOG dial to slow down from 3x speed to 1 5x speed msec To measure the time required for slowdown the maximum speed must be 7 times normal speed or higher If the maximum speed does not reach 7 0 times normal speed the Please rotate faster is displayed as a warnig When the measurement is carried out several times in a row TIME will be displayed as an average of maximum 99 times of t...

Page 47: ...ck line Refer to Operators List for the direction of movement The movable range is up to 4 pixels in each direction from the initial state 3 Press 3 PLAY PAUSE f and CUE buttons simultaneously and save the result If the saving is completed the LEDs of 1 2 and 3 buttons light off Press 4 TEMPO RESET button Calibration starts again LEDs of 1 2 and 3 buttons light on again When restarting the Calibra...

Page 48: ...nction RTS5412E GR IC3602 FLASH Memory for USB B HUB Program MX25L4006EM2I 12G NSP IC3603 FLASH eMMC Memory for MAIN CPU Firmware DYW NSP 1 IC2802 LPDDR4 DRAM for MAIN CPU K4F8E3S4HB MFCJ IC2401 IC2601 USB LAN Conversion NIC Network Interface Card Conversion IC for USB communication from USB HUB converts LAN communication RTL8153B VB CG NSP IC3802 OP AMP Low pass filter fc 72 kHz analog audio outp...

Page 49: ...3 Cover Cover Cover Cover Stay Stay Stay Stay Stay Stay Bottom view Bottom view Bottom view BBZ30P080FTB Caution Be sure to use the following screw at the reassembling 5 Disconnect the 1 connector CN7981 6 Remove the 5 screws and then remove it while pulling out the Fan motor with Stay toward you BBZ30P060FTB Fan motor Fan motor CN7981 CN7981 Exchange cleaning Note Even if the unit shown in the ph...

Page 50: ... not necessary If it is not necessary to remove FANB Assy the procedure of 1 Fan motor Section is not necessary 2 Remove the 9 screws BPZ30P100FTB 3 Remove the 1 screw BBZ30P080FTB If it is necessary to remove only the Control panel Section this procedure is not necessary Cover Cover 2 1 Control panel Section BBZ30P060FTB Caution Be sure to use the following screw at the reassembling BPZ30P100FTB ...

Page 51: ...e Therefore when locking or unlocking it is necessary to work so that the force equally applies to both sides with both hands Also we need to be careful not to overpower 6 Remove the Control panel Section Control panel Section Control panel Section Chassis Section Chassis Section Support Support USB3 0 cable USB3 0 cable CN3002 CN3002 CN4401 CN4401 1 Remove the 4 screws and then remove the support...

Page 52: ...hield case Atattch a new one when replacing the Shield case 1 Remove the 1 screw BBZ30P060FTB 2 Disconnect the BtoB connector and then remove the USBA Assy CN3001 3 Remove the 1 screw and then remove the SD earth spring BPZ30P080FNI 4 Remove the 3 screws BBZ30P060FTB 5 Disconnect the BtoB connector and then remove the SDCB Assy with the Stay CN2801 2 3 USBA and SDCB Assemblies 5 Confirm that the g...

Page 53: ...ews BPZ30P080FNI 4 Remove the 4 screws and then remove the SW POWER SUPPLY BBZ30P060FTB 2 4 SW POWER SUPPLY 1 Disconnect the 2 connectors CN1001 3201 2 Disconnect the 2 bridge connectors CN3402 3403 3 Remove the 1 screw BPZ30P080FNI 4 Remove the 8 screws BBZ30P060FTB 5 Remove the 2 screws PPZ30P080FTB 6 Remove the 4 screws BBZ30P060FTB 2 5 MAIN and AUDB Assemblies CN3403 CN3403 CN3402 CN3402 CN100...

Page 54: ...wer knob SSK3 Assy SSK3 Assy FANB Assy FANB Assy Stay Stay 1 Remove the 2 screws and then remove the SSK3 Assy BPZ30P080FNI 2 Remove the 1 screw BBZ30P080FTC 3 Remove the 16 screws and then remove the Stay BPZ30P080FNI 4 Disconnect the 1 connector CN7980 5 Remove the 2 screws and then remove the FANB Assy BPZ30P080FNI 2 6 FANB Assy Front 4 5 5 CN7980 CN7980 Power knob Power knob ...

Page 55: ...tyling Fasten the jumper wire with wire clip Fasten the jumper wire with wire clip Fasten the jumper wire with wire clip Fasten the jumper wire with wire clip Fasten the jumper wire with wire clip Fasten the jumper wire with wire clip Pass the top and bottom of the board in turn Pass the top and bottom of the board in turn 1 3 3 1 2 3 3 3 2 CN7500 CN7500 ILMB Assy ILMB Assy Sheet Sheet Leaf spring...

Page 56: ...move the Sheet BPZ30P080FNI 5 Remove the 1 screw and then remove the Barrier BPZ30P080FNI 6 Remove the 1 screw BPZ30P080FNI 7 Open the Sheet direction arrow g FFC styling g Jumper wires styling FFC placed on the Sheet FFC placed on the Sheet Flat cable jumper is placed between the barrier and the sheet Flat cable jumper is placed between the barrier and the sheet CN7202 CN7202 CN6002 CN6002 CN7200...

Page 57: ...he SLDB Assy BPZ30P080FNI 3 Disconnect the 1 connector CN8400 3 4 SLDB Assy 8 Disconnect the 2 FFCs and 3 connectors CN7204 7206 7209 Caution The locking function of the connectors of CN7204 is fragile Therefore when locking or unlocking it is necessary to work so that the force equally applies to both sides with both hands Also we need to be careful not to overpower 9 Remove the 1 screw and then ...

Page 58: ...the 9 screws and then remove the SUB1 and KSWB Assemblies BPZ30P080FNI 3 6 SUB1 and KSWB Assemblies 1 Remove the 9 screws and then remove the LCD Section BPZ30P080FNI 3 7 LCD Section 1 5 5 1 2 2 2 4 9 9 1 9 9 SUB2 Assy SUB2 Assy Sheet Sheet SUB1 Assy SUB1 Assy LCD Section LCD Section KSWB Assy KSWB Assy 1 1 2 8 7 6 9 5 3 4 2 3 4 5 Screw tightening order Screw tightening order Bottom view Bottom vi...

Page 59: ... 1 Remove the 8 screws and then remove the JOG dial Section BPZ30P080FNI 3 8 JOG dial Section 2 Remove the 3 screws and then remove the Cover BBZ30P060FTB 1 2 3 3 1 8 8 JOG dial Section JOG dial Section Dial knob Dial knob Cover Cover 1 3 4 5 6 2 7 8 Screw tightening order Bottom view Bottom view ...

Page 60: ... Caution The locking function of the connectors of CN6001 is fragile Therefore when locking or unlocking it is necessary to work so that the force equally applies to both sides with both hands Also we need to be careful not to overpower 2 Remove the 10 screws and then remove the MLCB and ENCB Assemblies BPZ26P080FTC 3 Remove the 4 screws and then remove the Stay BPZ26P080FTC 4 2 MLCB and ENCB Asse...

Page 61: ...4 3 TFT LCD and Touch panel 1 2 Panel Button Button Bottom view Button Button Hook As shown below 4 buttons on the panel are fixed 2 buttons from the bottom side A button has 2 hooks When disassembling it put off the hook by using an thin rod or the like In addition the hook is fragile so please be careful g Notes on disassembling buttons ...

Page 62: ...ove the 2 screws and then remove the JOGB Assy BPZ20P060FTC 5 2 JOGB Assy 1 Unhook the hook and then remove it while turn the Holder counterclockwise direction 2 Divide into the JOG top Section and JOG bottom Section 5 3 Each JOG Section Bottom view Bottom view Bottom view 1 CN8499 CN8499 2 2 2 1 1 2 1 2 2 CONB Assy CONB Assy Earth spring Earth spring JOGB Assy JOGB Assy Holder Holder 1 JOG bottom...

Page 63: ...remove the some Holder BPZ30P080FNI 2 Disconnect the 1 connector CN8600 3 Completely remove the Holder 4 Remove the COIL1 Assy 5 5 COIL1 Assy Bottom view Bottom view 1 4 4 1 2 3 3 3 1 4 2 2 1 1 1 There is no Damper There is no Damper FFC area FFC area Good Good Window Section Window Section LCD Section LCD Section Holder Holder COIL1 Assy COIL1 Assy COIL1 Assy COIL1 Assy Sensor Sheet SW Section Se...

Page 64: ...0P060FTC 3 Divide into the JLCD Assy and LCD Service Assy 5 6 JLCD Assy and LCD Service Assy CN7003 CN7003 After connecting to the connector through the wire to the board hook and make that the wiring does not move in the product After connecting to the connector through the wire to the board hook and make that the wiring does not move in the product Bottom view 1 2 2 CN7004 CN7004 CN7002 CN7002 C...

Page 65: ...eet SW Bottom view Bottom view 3 1 3 3 1 3 3 1 3 3 COIL2 Assy COIL2 Assy Sensor Sheet SW Sensor Sheet SW FFC pass a slit FFC pass a slit FFC pass the bottom of the groove FFC pass the bottom of the groove Cover Cover Gear Gear g The installation position of Sensor Sheet SW g Sensor Sheet SW styling Good Good No Good No Good 2 CN8700 CN8700 1 Remove the 3 screws and then remove the Cover BPZ20P060F...

Page 66: ...the scale part Mark to the scale part Align to mark Align to mark Align to the center of the scale Align to the center of the scale Cam DNK6775 Cam DNK6775 Holder DNK6784 Holder DNK6784 Adjust the positioning holes of Cam DNK6775 and Holder DNK6784 Adjust the positioning holes of Cam DNK6775 and Holder DNK6784 Positioning hole Positioning hole Positioning hole Positioning hole Align mark to the ce...

Page 67: ...are modified and worked on as shown below they are easy to disassemble or reassemble g About the brake Be careful of the slowdown due to the Brake removal Confirm that the Brake is properly applied that there is no lifting and that the brake surface is clean Clean the brake surface as necessary 1 Disconnect the all connectors CN7900 7901 7920 7921 7940 7941 7960 2 Remove the 8 screws and then remo...

Page 68: ...t To all around of shaft part apply Hole inside Lubricating oil GYA1001 Holder Lubricating oil GYA1001 Shaft Lubricating oil GEM1104 Lever Bond GYA1011 Shield case Lubricating oil GEM1104 Lubricating oil GEM1038 Base Roller 9 9 Locations of grease application Jog dial Section Control panel Section Chassis Section ...

Page 69: ...ENT 8 5 TEMPO ZERO POINT ADJUSTMENT JOG LCD Service Assy It is performed when the JOG LCD is disassembled or reassembled whether or not JOG LCD has been replaced JOG LCD calibration 6 2 JOG LCD CALIBRATION JOG dial section component part Confirmation of the specified value by JOG dial Rotation Time measurement mode When measuring connect JOG dial and the product with 4P extension cable After the p...

Page 70: ...en updated remove the update USB memory Updating is completed If updating does not start or MAIN update file is corrupt is displayed the file may be corrupted Restart from downloading of an updater If updating cannot be started even after the above retry the USB memory device may be faulty Retry updating using another USB memory device 1 Download the zipped firmware file for the latest firmware 2 ...

Page 71: ...andwork or barcode reader and push Enter If enter by handwork enter before serial number If forgot displayed error If enter by barcode reader need to connect for PC in advance Reference screen 5 Again display serial input dialog second time enter serial number by handwork or barcode reader and push Enter like Step 4 6 Dialog is displayed for the input of Destination Code you need to enter in accor...

Page 72: ... unit msec will be measured 7 Perform measurement 5 times Confirm that a judgment indicated by a display is OK value of standard 170 20 msec 8 When the rotation decrease time is coming off from spec NG adjust it according to g Adjustment method Refer to Table 1 for the adjustment value 9 Turn the JOG ADJUST knob max at the light side and turn the JOG dial swiftly in the left direction Perform meas...

Page 73: ... and adjust calibration value Fig 4 When you move a rack gear be careful not to hold the Cover Adjust plate and other gears 4 Secure rack gear the Cover Adjust plate with the screws Fig 3 g Adjustment method Cover Adjust plate Rack gear Bottom view Remove only this screw Fig 2 Fig 1 u button CUE LOOP CALL c button TEMPO 6 10 16 WIDE button VINYL SPEED ADJ TOUCH BRAKE knob JOG ADJUST knob Cover Adj...

Page 74: ...ized do the following method and perform 3 to 7 of g Procedures again Wipe the JOG dial DNK6777 with ethanol again Fig 5 Replace the Base DNK6776 and Spring DBH1817 if necessary Reassemble the JOG dial DNK6777 Fig 6 g Remarks 1 3 9 m s e c o r l e s s 1 8 1 m s e c o r m o r e This part FFC area Bottom view Bottom view Bottom view 1 9 8 7 6 5 4 3 2 ...

Page 75: ...B Assy and the main unit 3 Adjust it so that turn VR8401 and the voltage of the digital multimeter becomes 0 5 mV 2 Match the knob section of slide VR with CENTER POSITION Notes g Jigs Digital multimeter which can be measured to 0 1mV Insulation sheet The thing that is bigger than PCB Precise screwdriver small Exchange the TEMPO SLIDER VR When Adjustment points g Necessary Adjustment Points g Adju...

Page 76: ... 0dB 3dB 6dB 9dB 12dB DEFAULT Character input HISTORY NAME INFO VERSION No SYSTEM Ver IP ADDRESS IP ADDRESS SERIAL NUMBER SERIAL No DUPLICATION ALL PLAYER 1 to 6 MIDI CHANNEL 1to 16 SLIP FLASHING OFF ON TOUCH DISPLAY CALIBRATION LANGUAGE AUTO CUE LEVEL MEMORY 78dB 72dB 66dB 60dB 54dB 48dB 42dB 36dB Part Name IC2802 NSP MAIN Assy Content to be Stored UTILITY setting Status of key ShortCut This unit...

Page 77: ...tting UTILITY DJ SETTING DISPLAY LCD DISPLAY INDICATOR LOAD LOCK QUANTIZE BEAT VALUE HOT CUE COLO 1 8 1 4 1 2 1 BEAT JUMP BEAT VALUE 1 2 1 2 4 8 16 32 64 PRO DJ LINK SYSTEM PLAYER No AUTO 1 2 3 4 5 MIDI CHANNEL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 6 DUPLICATION ALL PLAYER 1 PLAYER 2 PLAYER 3 PLAYER 4 PLAYER 5 PLAYER 6 OFF ON SCREEN SAVER OFF ON SLIP FLASHING OFF ON AUTO STANDBY OFF ON MASTER TEM...

Page 78: ... the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate 2 3 6 7 13 5 8 4 9 17 12 10 11 16 15 1 LSYXJ only CDJ 3000 W AX...

Page 79: ...e 2 NSP 15 Label See Contrast table 2 NSP 16 Label See Contrast table 2 NSP 17 Label See Contrast table 2 Mark No Description Part No Mark No Symbol and Description CDJ 3000 AXJ CDJ 3000 LSYXJ CDJ 3000 UXJCB CDJ 3000 W AXJ CDJ 3000 W PXJ CDJ 3000 W UXJCB 1 Power cord DDG1125 DDG1124 DDG1123 DDG1125 DDG1124 DDG1123 7 Precautions for Use DRH1535 DRH1534 DRH1534 DRH1535 DRH1611 DRH1611 NSP 10 Master ...

Page 80: ... B 3 3 B B 3 3 B 1 1 E D D E 1 1 E 2 2 2 2 E Refer to 9 3 CONTROL PANEL 1 2 SECTION 46 46 23 21 24 21 21 38 44 44 44 44 44 30 14 27 3 32 28 11 31 49 31 44 39 34 48 47 46 4 5 2 44 44 44 16 48 2 9 1 4 17 40 18 36 15 12 35 49 4 20 4 37 22 2 44 4 44 4 44 4 44 4 46 41 26 44 10 44 4 44 2 52 2 50 2 11 2 48 48 19 45 45 29 48 48 8 44 5 13 7 48 25 51 6 6 6 7 7 40 40 33 2 48 9 2 2 16 7 3 13 3 10 23 40 ...

Page 81: ...ond Sheet DEB2071 19 Heat Cond Sheet DEB2076 20 Cushion DEC3838 21 Cushion DEC3884 22 Cushion DEC3921 23 Cushion DEC3923 24 Gasket DEC3919 25 Bracket ACI DNH3020 26 Shield Case DNH3317 27 Shield Case DNH3326 28 Stay DNH3328 29 Stay DNH3408 30 Stay DNH3409 31 Stay DNH3410 32 Shield Case DNH3415 33 Heat Sink DNH3419 34 Cover DNH3420 35 Cover DNH3421 36 Chassis See Contrast table 2 37 Insulator DNK68...

Page 82: ... D a a b b A C B B 1 1 D D 1 1 2 2 D 2 2 C 1 1 C 1 1 2 2 E F H G M 1 1 E E E F F H H G G 1 1 G F H 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 C 2 2 Refer to 9 4 CONTROL PANEL 2 2 SECTION 33 33 33 33 14 29 22 13 21 25 13 12 18 17 16 19 28 15 4 33 3 32 1 3 33 3 33 7 14 2 32 32 34 24 34 20 34 2 33 27 6 6 33 23 9 8 10 3 2 33 4 3 33 33 5 33 4 33 26 5 11 35 33 4 ...

Page 83: ...FFC DDD1921 13 Ferrite Clamper DTX1011 14 Cushion DEC3922 15 Knob DAA1444 16 Knob DAA1405 17 Slide Sheet 1C See Contrast table 2 18 Panel DAH3257 19 Panel DAH3256 20 Leaf Spring DBK1386 21 Sheet DEC3841 22 Sheet DEC3842 23 Sheet DEC3927 24 Sheet DEC3869 25 Cushion DEC3921 26 Stay DNH3412 27 Shield Case DNH3416 28 Knob SLD See Contrast table 2 29 Barrier DEC3932 30 31 32 Screw BBZ30P080FTC 33 Screw...

Page 84: ...N Refer to 9 6 JOG DIAL SECTION Cut position Cut 39 8 16 15 8 9 5 6 8 39 29 27 19 39 39 2 39 3 39 9 Cut Cut Cut 1 2 5 2 2 5 23 18 1 2 6 1 2 6 7 3 21 2 12 4 31 21 30 32 34 25 33 24 24 22 22 22 11 10 13 14 1 2 2 9 17 28 36 35 26 26 1 2 9 2 2 1 2 1 2 1 2 2 2 1 2 2 2 2 2 2 2 Lubricating oil Refer to 7 DISASSEMBLY ...

Page 85: ... Button DAC3474 16 Button DAC3475 17 Button DAC3476 18 Panel See Contrast table 2 19 Lever Spring DBH1702 20 Spring DBH1717 21 Brake DEC3948 22 Gasket DEC3719 23 DS ADH Sheet DEH1107 24 Stay DNH3413 25 SD Card Door DNK5308 26 Ring Lens PLAY DNK5315 27 Lever Cap DNK5344 28 Lens DNK5862 29 Base DNK6470 30 Lens DNK6931 31 Lens DNK6937 32 Holder DNK6496 33 Door DNK6497 34 Holder DNK6498 35 Control Pan...

Page 86: ... 2 3 4 9 5 DISPLAY SECTION Bottom view E F CONTACT SIDE NON CONTACT SIDE A B C A B C MAIN CN3002 PNLB CN7205 ILMB CN7500 2 5 4 14 25 13 22 20 20 21 24 17 17 19 27 16 15 12 11 19 21 1 7 3 9 32 26 23 8 29 28 6 3 33 5 33 5 33 4 32 7 10 18 ...

Page 87: ...on See Contrast table 2 15 Button DAC3461 16 Button DAC3462 17 Button DAC3460 18 Panel See Contrast table 2 19 Packing LCD DEC3565 20 Cushion DEC3839 21 Cushion DEC3840 22 Stay DNH3411 23 Shield Case DNH3417 24 Plate DNH3422 25 Control Panel See Contrast table 2 26 Cover DNK6857 27 Lens See Contrast table 2 28 Lens DNK6859 29 Holder DNK6860 30 31 32 Screw BBZ30P060FTB 33 Screw BPZ26P080FTC Mark No...

Page 88: ...1 20 36 12 4 54 2 51 4 14 14 14 3 51 2 51 51 51 2 55 55 55 55 55 41 39 40 56 43 26 31 45 45 29 30 38 45 26 37 26 43 43 56 3 25 6 11 27 21 21 21 21 28 5 2 15 3 42 Acetate tape Acetate tape Acetate tape 51 19 18 17 8 50 44 44 44 44 44 44 44 44 47 16 35 55 7 32 33 9 23 46 46 24 24 24 34 24 46 55 55 55 2 53 9 22 8 54 3 Lubricating oil Refer to 7 DISASSEMBLY 1 3 1 2 40 2 2 31 3 3 31 2 3 DS tape 2 DS ta...

Page 89: ...NSP 20 2 Holder NSP 21 2 Sheet 22 SW Cushion HH48 2 DEC2538 23 Slit DEC3589 24 Cushion DEC3807 25 Window See Contrast table 2 26 Brake DED1189 27 DS Tape DEH1111 28 Cover DNH3367 29 Base DNK6774 30 Cam DNK6775 31 Base DNK6776 32 Jog Dial DNK6777 33 Jog Dial See Contrast table 2 34 Base DNK6779 35 Holder DNK6780 36 Holder DNK6782 37 Holder DNK6784 38 Shaft DNK6785 39 Gear DNK6786 40 Gear DNK6787 41...

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PIONEER DJ AlphaTheta CDJ-3000-W, Service Manual

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