background image

PNOZ X9

Operating Manual PNOZ X9
19526-EN-09

8

Block diagram/terminal configuration

A1

A2

B1

B2

S11 S12 S21 S22

S52

S33 S34 S37

23 33 43 53 63 73 81 91

13

24 34 44 54 64 74 82 92

14

Y35

Y32

Y31

Y30

Y2

Y1

Input

Input

Input

Start

Feed-

back

K1

K2

K3

0 V 24 V

*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)

Function Description

The safety relay PNOZ X9 provides a safety-oriented interruption of a safety circuit. When
supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation when the
feedback loop Y1-Y2 and the start circuit S33-S34 are closed. The "START" LED is lit.

}

Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The LEDs "CH.1 IN" and "CH.2 IN" are lit.
– Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54, 63-64 and 73-74 are closed, the

auxiliary contacts 81-82 and 91-92 are opened. The unit is active.

– A high signal is present at the semiconductor output switch state Y32.
– The LEDs "CH.1 OUT" and "CH.2 OUT" are lit. The "START" LED goes out.

}

Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1 IN" and "CH.2 IN" go out.
– Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54, 63-64 and 73-74 are opened re-

dundantly, the auxiliary contacts 81-82 and 91-92 are closed.

– A low signal is present at the semiconductor output switch state Y32.
– The LEDs "CH.1 OUT" and "CH.2 OUT" go out.

}

A high signal is present at semi-conductor output Y35 if the supply voltage is present
and the internal fuse has not blown.

Operating modes

}

Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.

}

Dual-channel operation without detection of shorts across contacts: Redundant input
circuit, detects PNOZ X9
– earth faults in the start and input circuit,
– short circuits in the input circuit.

Summary of Contents for 774601

Page 1: ...PNOZ X9 Operating Manual 19526 EN 09 Safety relays...

Page 2: ...nta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet...

Page 3: ...liability 6 Disposal 6 For your safety 6 Unit features 7 Safety features 7 Block diagram terminal configuration 8 Function Description 8 Operating modes 8 Timing diagram 9 Installation 10 Wiring 10 Pr...

Page 4: ...y important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures t...

Page 5: ...chnical details 16 NOTICE EMC compliant electrical installation The product is designed for use in an industrial environment The product may cause interference if installed in other environments If in...

Page 6: ...e generic and specialist standards applicable to the spe cific application Warranty and liability All claims to warranty and liability will be rendered invalid if The product was used contrary to the...

Page 7: ...ontacts LED indicator for Supply voltage Input state Switch state of the safety contacts Start circuit Semiconductor outputs signal Supply voltage is present Switch status of the safety contacts See o...

Page 8: ...43 44 53 54 63 64 and 73 74 are closed the auxiliary contacts 81 82 and 91 92 are opened The unit is active A high signal is present at the semiconductor output switch state Y32 The LEDs CH 1 OUT and...

Page 9: ...hen the start circuit is closed and opened again the start circuit is closed and then opened again once the input circuit is closed Increase in the number of available contacts by connecting contact e...

Page 10: ...als To prevent contact welding a fuse should be connected before the output contacts see Technical details 16 Calculation of the max cable length lmax in the input circuit Rlmax Rl km Imax Rlmax max o...

Page 11: ...must be triggered and the output contacts must open Cable lengths in the scale of the maximum length can delay the fuse triggering for up to 2 minutes 4 Reset the fuse remove the short circuit and swi...

Page 12: ...Operation with a light guard or safety switch It must not be possible to switch off the supply voltage for the PNOZ X9 separately from the supply voltage for the light guard or safety switch Start cir...

Page 13: ...pushbutton is released Use external circuit measures to prevent an unexpected restart Feedback loop without feedback loop monitor ing with feedback loop monitoring Link or contacts from external con t...

Page 14: ...switch off output and start the device again so that the internal diagnostics can check that the safety contacts open correctly for SIL CL 3 PL e at least 1x per month for SIL CL 2 PL d at least 1x p...

Page 15: ...spective fault has been rectified and the supply voltage is switched off for approx 1 minute the unit is ready for operation again Contact malfunctions If the contacts have welded reactivation will no...

Page 16: ...esidual ripple DC 160 160 Duty cycle 100 100 Inputs 774601 774605 Number 2 2 Voltage at Input circuit DC 24 V 24 V Start circuit DC 24 V 24 V Feedback loop DC 24 V 24 V Current at Input circuit DC 50...

Page 17: ...V 400 V Min current 0 01 A 0 01 A Max current 5 A 5 A Max power 2000 VA 2000 VA AC1 at 240 V 240 V Min current 0 01 A 0 01 A Max current 8 A 8 A Max power 2000 VA 2000 VA DC1 at 24 V 24 V Min current...

Page 18: ...uty B300 R300 B300 R300 External contact fuse protection safety contacts In accordance with the standard EN 60947 5 1 EN 60947 5 1 Max melting integral 240 A s 240 A s Blow out fuse quick 10 A 10 A Bl...

Page 19: ...UB DC AC1 240 V DC1 24 V Conv therm current with 1 con tact 8 A 8 A Conv therm current with 2 con tacts 8 A 8 A Conv therm current with 3 con tacts 8 A 8 A Conv therm current with 4 con tacts 7 A 7 A...

Page 20: ...ge 10 55 C 10 55 C Storage temperature Temperature range 40 85 C 40 85 C Climatic suitability Humidity 93 r h at 40 C 93 r h at 40 C Condensation during operation Not permitted Not permitted EMC EN 60...

Page 21: ...0 2 4 mm 24 10 AWG 0 2 4 mm 24 10 AWG 2 core with the same cross sec tion flexible with crimp connect ors no plastic sleeve 0 2 2 5 mm 24 14 AWG 0 2 2 5 mm 24 14 AWG 2 core with the same cross sec tio...

Page 22: ...ts 774606 774609 Number 2 2 Voltage at Input circuit DC 24 V 24 V Start circuit DC 24 V 24 V Feedback loop DC 24 V 24 V Current at Input circuit DC 50 mA 50 mA Start circuit DC 100 mA 100 mA Feedback...

Page 23: ...V Min current 0 01 A 0 01 A Max current 5 A 5 A Max power 2000 VA 2000 VA AC1 at 240 V 240 V Min current 0 01 A 0 01 A Max current 8 A 8 A Max power 2000 VA 2000 VA DC1 at 24 V 24 V Min current 0 01...

Page 24: ...uty B300 R300 B300 R300 External contact fuse protection safety contacts In accordance with the standard EN 60947 5 1 EN 60947 5 1 Max melting integral 240 A s 240 A s Blow out fuse quick 10 A 10 A Bl...

Page 25: ...UB DC AC1 240 V DC1 24 V Conv therm current with 1 con tact 8 A 8 A Conv therm current with 2 con tacts 8 A 8 A Conv therm current with 3 con tacts 8 A 8 A Conv therm current with 4 con tacts 7 A 7 A...

Page 26: ...ge 10 55 C 10 55 C Storage temperature Temperature range 40 85 C 40 85 C Climatic suitability Humidity 93 r h at 40 C 93 r h at 40 C Condensation during operation Not permitted Not permitted EMC EN 60...

Page 27: ...with TWIN crimp con nectors 0 2 2 5 mm 24 14 AWG 0 2 2 5 mm 24 14 AWG Torque setting with screw terminals 0 6 Nm 0 6 Nm Dimensions Height 87 mm 87 mm Width 90 mm 90 mm Depth 121 mm 121 mm Weight 750...

Page 28: ...ION It is essential to consider the relay s service life graphs The relay outputs safety related characteristic data is only valid if the values in the service life graphs are met The PFH value depend...

Page 29: ...to be implemented requires fewer than 4 000 000 cycles the PFH value see Technical details can be used in the calculation To increase the service life sufficient spark suppression must be provided on...

Page 30: ...et the requirements of the directive 2006 42 EC for ma chinery of the European Parliament and of the Council The complete EC Declaration of Conformity is available on the Internet at www pilz com supp...

Page 31: ...fetyNET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document d...

Reviews: