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PNOZ X9

Operating Manual PNOZ X9
19526-EN-09

5

INFORMATION

This gives advice on applications and provides information on special fea-
tures.

Safety

Intended use

The safety relay PNOZ X9 provides a safety-related interruption of a safety circuit.
The safety relay meets the requirements of EN 60947-5-1, EN 60204-1 and VDE 0113‑1
and may be used in applications with

}

E-STOP pushbuttons

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Safety gates

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Light grids and safety switches with detection of shorts across contacts

The following is deemed improper use in particular

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Any component, technical or electrical modification to the product,

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Use of the product outside the areas described in this manual,

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Use of the product outside the technical details (see 

Technical details [

 16]

).

NOTICE
EMC-compliant electrical installation

The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.

Safety regulations

Safety assessment

Before using a device it is necessary to perform a safety assessment in accordance with
the Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.

Summary of Contents for 774601

Page 1: ...PNOZ X9 Operating Manual 19526 EN 09 Safety relays...

Page 2: ...nta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet...

Page 3: ...liability 6 Disposal 6 For your safety 6 Unit features 7 Safety features 7 Block diagram terminal configuration 8 Function Description 8 Operating modes 8 Timing diagram 9 Installation 10 Wiring 10 Pr...

Page 4: ...y important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures t...

Page 5: ...chnical details 16 NOTICE EMC compliant electrical installation The product is designed for use in an industrial environment The product may cause interference if installed in other environments If in...

Page 6: ...e generic and specialist standards applicable to the spe cific application Warranty and liability All claims to warranty and liability will be rendered invalid if The product was used contrary to the...

Page 7: ...ontacts LED indicator for Supply voltage Input state Switch state of the safety contacts Start circuit Semiconductor outputs signal Supply voltage is present Switch status of the safety contacts See o...

Page 8: ...43 44 53 54 63 64 and 73 74 are closed the auxiliary contacts 81 82 and 91 92 are opened The unit is active A high signal is present at the semiconductor output switch state Y32 The LEDs CH 1 OUT and...

Page 9: ...hen the start circuit is closed and opened again the start circuit is closed and then opened again once the input circuit is closed Increase in the number of available contacts by connecting contact e...

Page 10: ...als To prevent contact welding a fuse should be connected before the output contacts see Technical details 16 Calculation of the max cable length lmax in the input circuit Rlmax Rl km Imax Rlmax max o...

Page 11: ...must be triggered and the output contacts must open Cable lengths in the scale of the maximum length can delay the fuse triggering for up to 2 minutes 4 Reset the fuse remove the short circuit and swi...

Page 12: ...Operation with a light guard or safety switch It must not be possible to switch off the supply voltage for the PNOZ X9 separately from the supply voltage for the light guard or safety switch Start cir...

Page 13: ...pushbutton is released Use external circuit measures to prevent an unexpected restart Feedback loop without feedback loop monitor ing with feedback loop monitoring Link or contacts from external con t...

Page 14: ...switch off output and start the device again so that the internal diagnostics can check that the safety contacts open correctly for SIL CL 3 PL e at least 1x per month for SIL CL 2 PL d at least 1x p...

Page 15: ...spective fault has been rectified and the supply voltage is switched off for approx 1 minute the unit is ready for operation again Contact malfunctions If the contacts have welded reactivation will no...

Page 16: ...esidual ripple DC 160 160 Duty cycle 100 100 Inputs 774601 774605 Number 2 2 Voltage at Input circuit DC 24 V 24 V Start circuit DC 24 V 24 V Feedback loop DC 24 V 24 V Current at Input circuit DC 50...

Page 17: ...V 400 V Min current 0 01 A 0 01 A Max current 5 A 5 A Max power 2000 VA 2000 VA AC1 at 240 V 240 V Min current 0 01 A 0 01 A Max current 8 A 8 A Max power 2000 VA 2000 VA DC1 at 24 V 24 V Min current...

Page 18: ...uty B300 R300 B300 R300 External contact fuse protection safety contacts In accordance with the standard EN 60947 5 1 EN 60947 5 1 Max melting integral 240 A s 240 A s Blow out fuse quick 10 A 10 A Bl...

Page 19: ...UB DC AC1 240 V DC1 24 V Conv therm current with 1 con tact 8 A 8 A Conv therm current with 2 con tacts 8 A 8 A Conv therm current with 3 con tacts 8 A 8 A Conv therm current with 4 con tacts 7 A 7 A...

Page 20: ...ge 10 55 C 10 55 C Storage temperature Temperature range 40 85 C 40 85 C Climatic suitability Humidity 93 r h at 40 C 93 r h at 40 C Condensation during operation Not permitted Not permitted EMC EN 60...

Page 21: ...0 2 4 mm 24 10 AWG 0 2 4 mm 24 10 AWG 2 core with the same cross sec tion flexible with crimp connect ors no plastic sleeve 0 2 2 5 mm 24 14 AWG 0 2 2 5 mm 24 14 AWG 2 core with the same cross sec tio...

Page 22: ...ts 774606 774609 Number 2 2 Voltage at Input circuit DC 24 V 24 V Start circuit DC 24 V 24 V Feedback loop DC 24 V 24 V Current at Input circuit DC 50 mA 50 mA Start circuit DC 100 mA 100 mA Feedback...

Page 23: ...V Min current 0 01 A 0 01 A Max current 5 A 5 A Max power 2000 VA 2000 VA AC1 at 240 V 240 V Min current 0 01 A 0 01 A Max current 8 A 8 A Max power 2000 VA 2000 VA DC1 at 24 V 24 V Min current 0 01...

Page 24: ...uty B300 R300 B300 R300 External contact fuse protection safety contacts In accordance with the standard EN 60947 5 1 EN 60947 5 1 Max melting integral 240 A s 240 A s Blow out fuse quick 10 A 10 A Bl...

Page 25: ...UB DC AC1 240 V DC1 24 V Conv therm current with 1 con tact 8 A 8 A Conv therm current with 2 con tacts 8 A 8 A Conv therm current with 3 con tacts 8 A 8 A Conv therm current with 4 con tacts 7 A 7 A...

Page 26: ...ge 10 55 C 10 55 C Storage temperature Temperature range 40 85 C 40 85 C Climatic suitability Humidity 93 r h at 40 C 93 r h at 40 C Condensation during operation Not permitted Not permitted EMC EN 60...

Page 27: ...with TWIN crimp con nectors 0 2 2 5 mm 24 14 AWG 0 2 2 5 mm 24 14 AWG Torque setting with screw terminals 0 6 Nm 0 6 Nm Dimensions Height 87 mm 87 mm Width 90 mm 90 mm Depth 121 mm 121 mm Weight 750...

Page 28: ...ION It is essential to consider the relay s service life graphs The relay outputs safety related characteristic data is only valid if the values in the service life graphs are met The PFH value depend...

Page 29: ...to be implemented requires fewer than 4 000 000 cycles the PFH value see Technical details can be used in the calculation To increase the service life sufficient spark suppression must be provided on...

Page 30: ...et the requirements of the directive 2006 42 EC for ma chinery of the European Parliament and of the Council The complete EC Declaration of Conformity is available on the Internet at www pilz com supp...

Page 31: ...fetyNET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document d...

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