PIKOSYS PIKOLOAD Page 2 Manualline Installation Download | Manualshive

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Revision History

Guideline Installation PikoLoad

Page 2 / 32

Version 2

Revision History

Version

Date

Changes

Name

1

11.04.2011

First version

KeAr

2

27.06.2012

Added: Tachograph settings

KeAr

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Summary of Contents for PIKOLOAD

Page 1: ...PikoSys Vertriebs GmbH Wildbichler Stra e 2e A 6341 Ebbs Tel 43 5373 43499 100 Fax 43 5373 43499 999 info pikosys com www pikosys com Guideline Installation PikoLoad Version 2...

Page 2: ...Revision History Guideline Installation PikoLoad Page 2 32 Version 2 Revision History Version Date Changes Name 1 11 04 2011 First version KeAr 2 27 06 2012 Added Tachograph settings KeAr...

Page 3: ...ENGLISH Guideline Installation PikoLoad Page 3 32 Version 2 ENGLISH...

Page 4: ...a at the tachograph to the company 11 4 2 Do a FMS test only for vehicles with FMS interface 11 4 2 1 LED Display Function PikoTest 12 4 3 Remote Download Test 13 4 3 1 Insertion of the Company Card 1...

Page 5: ...test report 17 Figure 16 File content remote download test report successful 18 Figure 17 File content remote download test report with error 19 Figure 18 Excerpt from User Guide for Remote Download 2...

Page 6: ...install start up the PikoLoad unit Due to the different vehicle brands and models it is not possible to have a global installation guideline The connectors if already factory fitted can be found at d...

Page 7: ...ens VDO a CTC II is necessary 2 2 Vehicle ordered with function FMS Standard If yes the wiring harness should be available in the vehicle and the FMS gateway is correctly configured If no there might...

Page 8: ...Installation PikoLoad Page 8 32 Version 2 you found the correct connector please check if the power supply Pin 12 clamp 30 ground Pin 1 clamp 31 and the ignition Pin 10 clamp 15 are available Figure...

Page 9: ...e wiring for the PikoLoad exact description in the appendix Pin 1 Pin 6 Pin 9 Pin 10 Pin 12 FMS Plug female Figure 2 Make up of FMS wiring 2 Connect the wiring to the vehicle Pin 1 Clamp 31 ground Pin...

Page 10: ...tion to Tachograph 1 5 4 8 Figure 5 C CAN Tachograph Pin Assignment Pin 1 Not used Pin 2 GND Pin 3 Not used Pin 4 Not used Pin 5 CAN high Pin 6 Not used Pin 7 CAN low Pin 8 Not used Connect the C CAN...

Page 11: ...only for vehicles with FMS interface This test is only possible by using a FMS Test card This card is part of the delivery of the evaluation kit Figure 6 FMS Test card Insert the FMS Test card in the...

Page 12: ...ts by ignition on off orange Wait for USB stick Recording starts by plugging the USB stick orange green Recording started USB stick is in writing mode Do not unplug the USB Stick you might loose data...

Page 13: ...ed to the company The successful test report can be archived with the installation information This gives you the possibility to have always the information about the installed tachograph vehicle pres...

Page 14: ...oLoad Page 14 32 Version 1 Figure 11 Insert Company Card Chip up Pay attention to the correct position of the chip chip up see picture Push up the company card against the end Figure 12 Inserted Compa...

Page 15: ...the PikoLoad File name RemDwlTest PSS Content File ACTION RemDwlTest CR LF Figure 13 Content of the file for Remote Download Test Please note that The file must be stored in the root directory of the...

Page 16: ...successful orange off Remove workshop card if RDL Test has been started with workshop card Insert company card Plug in a USB Stick for running the RDL Test Blink orange orange Remote Download Test in...

Page 17: ...e download test report File name registration no if exists _Date_Time_sequential number DDD The DDD file consists of Overview Technical Data This file can be read by a DDD software File name registrat...

Page 18: ...PikoLoad Guideline Installation PikoLoad Page 18 32 Version 1 Example report successful test English File __________20091209_110121_0000004_e txt Figure 16 File content remote download test report su...

Page 19: ...number only registration no date time are not known Figure 17 File content remote download test report with error There are up to 4 received error messages listed in point 4 The test was made with an...

Page 20: ...1 In the document User Guide for Remote Download the message is indicated as Company Card expired Bad card type not a company card Company Card corrupted Card reader use different T 0 T 1 than the VU...

Page 21: ...s used esp for the Continental tachographs For Stoneridge tachographs the settings can be made direct at the tachograph by using a valid workshop card inserted in slot1 The tachographs need a second C...

Page 22: ...Tachographs with CTC II You have finished a RDL test with the following result Figure 19 result RDL test due to missing configuration for C CAN at Continental An error occurs at Diagnostic Session th...

Page 23: ...tion about CTC II can be found in its user manual Figure 20 CTC II The settings have to be done in the menu TCO Parameter CAN2 ON OFF has to be set to ON CAN2 REMOTE DOWNL has to be set to ON Optional...

Page 24: ...eridge Tachograph You have finished a RDL test with the following result Figure 21 result RDL test due to missing configuration for C CAN at Stoneridge An error occurs at Diagnostic Session the connec...

Page 25: ...achograph by using a valid workshop card in slot1 and the input of the correct PIN By pressing OK you will enter the menu Use the arrow keys to scroll to SETTINGS and press OK Figure 22 Display Stoner...

Page 26: ...eridge Download CAN selection C And press OK Figure 26 Display Stoneridge Changes saved With these settings for remote Download the tachograph should be able to support the remote Download function on...

Page 27: ...e This takes ca 5 15 minutes depending on the amount of data stored in the tachograph Please watch the LED display for Double Green We recommend to plug in a USB Stick after 10 minutes in the PikoLoad...

Page 28: ...ll internal error replace the unit off green Authentication running or is checked ca 2 minutes duration green green Authenticated data are downloading orange green USB Stick is in writing mode downloa...

Page 29: ...d CAN 1 Pin Assignment 1 10 3 12 Figure 28 PikoLoad CAN 1 Pin Assignment Pin 1 Clamp 31 ground Pin 6 CAN high Tacho data FMS Data if available Pin 9 CAN low Tacho data FMS Data if available Pin 10 Cla...

Page 30: ...t optional Pin 8 Ignition 24V Out max 100mA Clamp 15 Pin 9 Reserved Pin 10 24 VDC Out max 5A Clamp 30 Note Ignition is 24 VDC Note This CAN has a 120 Ohm terminating resistor The power supply of the P...

Page 31: ...koLoad Page 31 32 Version 1 5 2 3 PikoLoad RS 232 Pin Assignment 1 3 2 4 Figure 31 PikoLoad RS232 Pin Assignment Pin 1 GND Pin 2 RxD Pin 3 TxD Pin 4 Reserved RS 232 PikoLoad Connection to bord compute...

Page 32: ...ho Company card available Validity of the company card until Company cards available for all vehicles FMS Test successful USB Stick prepared with file RemDwlTest PSS Remote Download Test successful Co...

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