PICOTE MAXI SMART HEAT MILLER Operation & Safety Manual Download Page 9

Page: 9 / 17

We Picote Solutions Oy Ltd as the responsible manufacturer, declare that the following Picote Solutions Oy Ltd
machine:

Mini Smart Heat Miller

Model No: 8/17

is of series production and

Conforms to the following EU Directive:

ATEX 2014/34/EU & 2006/42/EC

And is manufactured in accordance with the following standards or standardised documents:

IEC 60204

1:2018

IEC 62395

2:2013

The technical documentation is kept by our authorised representative in Europe who is:

Picote Solutions Oy Ltd, Urakoitsijantie 8

06450 Porvoo, Finland

1st July 2019

CE DECLARATION OF CONFORMITY

Katja Lindy

Wilkinson

C.E.O.

Picote Solutions Oy Ltd

Urakoitsijantie 8, 06450 Porvoo, Finland

Picote Solutions Oy Ltd www.picotesolutions.com

Summary of Contents for MAXI SMART HEAT MILLER

Page 1: ...fety Always ensure that you have read and understood these instructions before using the machinery SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE PICOTE SMART HEAT MILLER MODEL MINI SMART HEAT MILLER MAXI SMART HEAT MILLER OPERATION SAFETY MANUAL ...

Page 2: ...rt Heat Curing Time Temperature Curve 13 Maintenance 13 Replacing The Heating Cable 14 Accessories Spare Parts 14 Troubleshooting Flowchart 15 Warranty Policy Procedure 16 Table of Contents To watch practical demonstration videos or to download an electronic copy of these Instructions please visit www picotesolutions com Please note that videos are not intended as a replacement or alternative to t...

Page 3: ...injury from hot parts follow instructions Danger do not touch Risk of injury follow instructions Personal Protective Equipment PPE Always use Personal Protective Equipment when using the Smart Heat Millers including suitable overalls protective clothing footwear and the following Always wear suitable heat resistant gloves when using the Smart Heat Millers to pre vent any burn injuries Any open inj...

Page 4: ...that the machine is stable and on an even surface at all times 6 Do not touch the heat cable without heat resistant gloves immediately after use it may be hot and could burn your skin 7 If the working environment is extremely hot and humid or badly polluted by conductive dust use a GFCI enabled power outlet to ensure the safety of the operator 8 Ensure that the ventilation openings are kept clear ...

Page 5: ...When in use always lay the machine down horizontally on the floor GENERAL INFORMATION www picotesolutions com 5 Picote Solutions Oy Ltd ...

Page 6: ...When in use always lay the machine down horizontally on the floor GENERAL INFORMATION www picotesolutions com 5 Picote Solutions Oy Ltd ...

Page 7: ...The main purpose of the machine is to en sure that during cold season added heating start the curing process so that the lining is cured over night Any other usage is forbidden without written acceptance from Picote Solutions TECHNICAL DATA MAXI SMART HEAT MILLER Size mm inches Range m ft Drain Diameter mm inches Output W Power Source Weight kg lbs 740x519x404 29 x20 x16 30 98 DN50 DN100 2 4 1920 ...

Page 8: ...illers with a heavy duty extension cord only If a power generator is used as power source ensure that the power rating is sufficient 220 230V EU Schuko 230V 16A Power cable lead minimum thickness 2 5mm2 110 125V The Smart Heat Millers are equipped with a 15 amp 125V NEMA 5 15 plug Power cable lead minimum thickness 2 5mm2 12 AWG The Smart Heat Millers must be supplied with suffi cient power and pr...

Page 9: ... is manufactured in accordance with the following standards or standardised documents IEC 60204 1 2018 IEC 62395 2 2013 The technical documentation is kept by our authorised representative in Europe who is Picote Solutions Oy Ltd Urakoitsijantie 8 06450 Porvoo Finland 1st July 2019 CE DECLARATION OF CONFORMITY 8 Katja Lindy Wilkinson C E O Picote Solutions Oy Ltd Urakoitsijantie 8 06450 Porvoo Fin...

Page 10: ...ation Failure to comply could result in serious injury 1 Shoot the lining inside the pipe 2 Place the curing cap in the end of the lining Liner compressor can be used to prevent the lining from col lapsing during this step 3 Plug the compressed air hose to the curing cap and remove liner compressor 4 Push the Smart Heat cable through the curing cap 5 Release E Stop Button and turn power switch to ...

Page 11: ...ns com Picote Solutions Oy Ltd 9 OPERATING INSTRUCTIONS Step 1 Shoot the lining secure the end of the lining with Picote Liner Compressor and add Curing Cap Step 2 Add hose clamps to secure the lining to the Curing Cap ...

Page 12: ...www picotesolutions com Picote Solutions Oy Ltd 9 OPERATING INSTRUCTIONS Step 3 Pressurize the lining again Step 4 Push the Heating Cable through the lining and power up the Picote Smart Heat Mil ler ...

Page 13: ...td www picotesolutions com MAINTENANCE 1 Before performing any maintenance always check that the machine is fully turned off and unplugged 2 Carefully inspect the heating cable on a regular basis to ensure that there are no signs of wear and tear Change the heating cable as and when required 3 For safety and efficiency always keep the machine clean 4 Check that the cable glands are intact and chan...

Page 14: ...000US Picote Mini Smart Heat Miller US 3410000000UK Picote Mini Smart Heat Miller UK 3430000000 Picote Maxi Smart Heat Miller 3430000000US Picote Maxi Smart Heat Miller US 3430000000UK Picote Maxi Smart Heat Miller UK 2340004050 Mini Smart Heat Curing Cap DN50 2340004070 Mini Smart Heat Curing Cap DN70 2340004100 Mini Smart Heat Curing Cap DN100 2340005050 Maxi Smart Heat Curing Cap DN50 234000507...

Page 15: ...Contact your reseller or nearest Picote Service Center If there is problem that you cannot resolve with this manual please consult your Picote Reseller or Picote Solutions 20 Picote Solutions Oy Ltd www picotesolutions com Does the heating cable heat up Change the heating cable Yes but not properly No Check that power outlet meets the requirements ...

Page 16: ...spare parts accessories or third party products when using the Products or 6 the use of the Products not in compliance with their respective Documentation user manuals safety and maintenance instructions and any usage restrictions contained therein or 7 accident fire power failure power surge or other hazard Otherwise the Products are sold AS IS End User is responsible for using the Products withi...

Page 17: ...cotesolutions com Anthony DeCavitch Global Sales Director 1 219 440 1404 tony picotesolutions com Authorized Resellers www picotesolutions com resellers Jake Saltzman World Wide Technical Director 1 706 436 1892 jake picotesolutions com Richard Swan Head of Technical Client Services 44 0 7827 223237 richard picotesolutions com Raudoittajantie 4 06450 Porvoo Finland support picotesolutions com Prod...

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