PIAGGIO VESPA RALLY 200 Operation And Maintenance Download Page 1 | Manualshive

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Summary of Contents for VESPA RALLY 200

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Page 2: ...ain with a very good regularity of functioning high speed andbrilliant pick up very good suspensions and road holding quiet engine and elegance are further characteristics of the vehicle Long journeys...

Page 3: ...7 Oil to be used of the fuel mixture 9 Running in 9 Tire pressure 9 Operating and maintenance Common operations to cart 11 Maintenance 25 Summary of Instructions for Maintenance 26 Fault finding 28 Ge...

Page 4: ...width 690 mm 27 6 Total length 1770 mm 69 6 Max height 1070 mm 42 1 Min ground clearance 130 mm 5 2 Turning radius 1400 mm 55 0 Total dry weight 103 Kg 226 5 lbs ENGINE single horizontal cylinder two...

Page 5: ...types Marelli CW 7 LTP Champion N 88 Bosch W 240 T 2 K L G FE 80 Lodge 2 H LH Spark advance 24 1 before TDC 1 Gear change twist grip and clutch control lever 2 Front brake lever 3 Throttle twist grip...

Page 6: ...ll it back then turn the handlebars in the normal position NOTES The vehicle is provided with two security locks the one relates to the steering column and the other one for locking the front tool box...

Page 7: ...lock on the steering column Fig 4 Front tool box lock 1 Normal position and locking operation 2 locked position and unlocking operation N B The arrow indicates the operation to be carries out for unlo...

Page 8: ...TES Ensure that the fuel tank breather Is always clean Use a mixture 2 by volume during and after running in For running in first 2000 Km 1200 mls do not maintain the throttle fully open for long peri...

Page 9: ...the vehicle in motion slowly let in the clutch and gradually open the throttle GEAR CHANGE Close the throttle declutch and rotate the gear change grip to a higher or lower gear as the case may be fig...

Page 10: ...t the cowling upwards from the front pivoting on its rear section so that the clasp 3 releases from the chassis bracket Pull the cowling outwards on the locating pin 4 so that the latter clears its ho...

Page 11: ...change cable 4 Gear shifter 5 Selector stem 6 Selector spider 7 1st gear 8 2nd gear 9 3rd gear 10 Top gear 11 Mainshaft 12 Spring gear 13 Clutch N B The position 1 2 3 4 on the gear change twist grip...

Page 12: ...oaded idler adjusting screw is accessible Fig 9 n 14 To avoid carburations troubles we recommend that this adjustment is carried out by a Vespa dealer STARTING UP when the engine is flooded In the cas...

Page 13: ...r 4 Calibrator for starter 5 Throttle slide set screw 6 Throttle slide 7 Main jet air calibrator 8 Air calibrator on mixer 9 Mixer 10 Main jet 11 Slow running jet 12 Slow running jet air calibrator 13...

Page 14: ...rst deflate and INSTRUCTIONS then remove the nuts joining the two wheel rim fig 11 Dismantle the spare wheel cowl following the instructions given for engine cowl see pag 15 To release the wheel unscr...

Page 15: ...resting position The braking action should commence immediately the respective controls are operated DISMANTLING AIR FILTER For extracting the air filter A fig 14 from the air filter case remove the...

Page 16: ...Fig 10 Removing wheel from vehicle...

Page 17: ...ASE Drain off through hole Fig 16 Clean carefully the plug of said hole Introduce a small quantity of flushing oil run the engine a few minutes to ensure thorough circulation and cleaning and drain of...

Page 18: ...Fig 13 Front and rear brake adjustment Fig 13 2 Front and rear brake adjustment...

Page 19: ...Fig 14 Dismantling the air cleaner Note If the air cleaner case is taken off it is also possible to gain access to the carburettor...

Page 20: ...he Cooling hood fastenings A B C fig 17 and unscrew the four securing nuts by means of a box wrench SUBSTITUTING BULBS Should one of the bulbs fail before fitting a replacement check that the socket c...

Page 21: ...17 A 17 B Fig 17 Dismantling cooling hood from engine A and head B...

Page 22: ...egularities of functioning occur remove the flywheel rotor acting on the locking nut D Fig 17 on the Fig 18 the rotor is already removed and check that the interference between the ignition control ca...

Page 23: ...1 3 and set the switch on main beam With two persons on the Vespa slacken the screws securing the headlamp then move the latter as required in order that the beam axis coincides with point on the wal...

Page 24: ...er head piston crown and cylinder ports see at page 25 Ensure that not residual carbon deposits remain inside the cylinder Clean the exhaust pipe using a hooked steel wire 3 Grease front hub through t...

Page 25: ...piston Cleaning and adjusting sparking plug electrodes Decoking silencer Engine At each refilling lubricated by oil in mixture Front and rear dampers only if defective EVERY 8000 4800 mls Gear box ch...

Page 26: ...LAYING UP We recommend that the following operations be carried out 1 Clean down the vehicle 2 With the engine stationary and throttle fully opened introduce 40 cc of oil SAE 30 through the appropriat...

Page 27: ...lightly wash the painted surface of the scooter in order to avoid scratching Thoroughly rinse with plenty of water Dry off using a clean chamois leather to eliminate water marks Spots To remove spots...

Page 28: ...tween lead and crankcase when the kickstarter is operated Consult your Dealer for eventual repairs 2 Lack of power Silencer or engine choked Clean see page 31 Sparking plug loose in the cylinder head...

Page 29: ...gravity feed with mixture of oil and petrol gasoline Three way tap closed open reserve Carburettor provided with a throttle slide and built into the air cleaner case Ignition by means of an electronic...

Page 30: ...sion On the lower end of the steering column is pivoted the front wheel swinging hub Front and rear suspensions with helical spring and double acting hydraulic damper Dual saddle Security lock on the...

Page 31: ...he headlamp Diameter 130 has a 25 25 W bulb main and dipped beam and a 5 W bulb pilot light and front parking light The rear lamp With red reflector is provided with a 5 W bulb red pilot light and lig...

Page 32: ...eference points which correspond to the cables Fig 23 Installation of electrical equipment Notice For avoiding damages to the electronic control box not disconnect the cables of the low tension socket...

Page 33: ...on the bulbs and horn are connected in series with respect to the flywheel magneto coils whereas the switch units are in parallel to the bulbs the insertion of the lights and horn comes about by open...

Page 34: ...l described and illustrated herein remaining unaltered the PIAGGIO Firm reserves therefore the right to carry out at any moment without being obliged to bring this booklet up to date In due course mod...

Page 35: ...PLEASE NOTE SOME INFORMATION MAY VARY AS IT HAS COME FROM GENUINE EDITED LAMBRETTA VESPA BOOKS ARCHIVE ETC...

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