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phytron 

 
 

35  

MA 1273-A007 EN 

9 Service 

In case of a service contract, please proceed as follows: 

First try to identify the technical problem and document the fault. Feel free to ask our 
support team for help. We are pleased to assist you: tel. 0049-8142-503252 (local rate). 

Removal of a module: 

-  Switch off the 

phy

MOTION

™’s supply voltage 

-  Disconnect the supply voltage 
-  Cut the red seal tape and the black label tape carefully on the left and right edge of 

the module/front panel which you want to remove. Don’t slide the blade between 
the front panels by no means. When backfitting by our service the red seal tape is 
renewed. 

-  Loosen the screw on top and the screw on the bottom of the module’s front plate 
-  Pull the card carefully by the handle. 
-  If you want to use the 

phy

MOTION

™ after removing a module, the gap has to be 

sealed with a blanking plate before power supply is reconnected and switched on. 

-  To send a module to phytron use ESD packaging only. 

 

 

10  Version / Compatibility 

POWM01.

2

/POWM02.

2

 can NOT be used to replace POWM01.

1

/POWM02

.1

If you want to fill a power slot, first ensure that the backplane and the power module are 
compatible: 

For your first power module type POWM01.

1

 you need the power module type 

POWM01.

1

/POWM02.

1

For your first power module type POWM01.

2

 you need the power module type 

POWM01.

2

/POWM02.

2

Summary of Contents for phyMOTION POWM01.2

Page 1: ...phytron 10 2015 Manual MA 1273 A007 EN phyMOTIONTM Power Supply Modules POWM01 2 POWM02 2 POWM03 1 and POWM04 1 TRANSLATION OF THE ORIGINAL GERMAN MANUAL...

Page 2: ...tron de phyMOTION are the descriptions of the features and specifications for the phyMOTIONTM stepper motor controller Every possible care has been taken to ensure the accuracy of this technical manua...

Page 3: ...Indicates a high risk of serious injury or death from electric shock WARNING Serious injury possible Indicates a possible risk of serious injury or death WARNING Serious injury from electric shock In...

Page 4: ...ult Design installation and operation of systems may only be performed by qualified and trained personnel These persons should be able to recognize and handle risks emerging from electrical mechanical...

Page 5: ...ages the risk of dangerous voltages may be on the device Touching these components carrying high voltages can cause serious injury or death from electric shock Always observe the safety concept SELV P...

Page 6: ...d POWM03 16 5 5 Features POWM02 and POWM04 18 4 5 Functions 20 6 Installation 21 6 1 Mechanical Installation 21 6 1 1 Assembly Rules 23 6 2 Electrical Installation 25 6 2 1 Connectors Overview 25 6 2...

Page 7: ...ge for the power stages 24 VDC to 70 VDC also generates the internal logic supply of 5 V POWM03 and POWM04 INT direct the supply voltages which are generated internally for the power stages 48 VDC 70...

Page 8: ...A max Optional electrically isolated 24 VDC for inputs outputs limit and reference switches The external supply must be designed for the required current e g by the SPH 240 2410 24 power supply unit...

Page 9: ...phytron 9 MA 1273 A007 EN Configuration USB interface for programming and diagnostics Device address switch Remote Local switch Reset button Connection of an external phytron touch panel...

Page 10: ...Optional electrically isolated 24 VDC for inputs outputs limit and reference switches INT For looping through the supply voltages 24 bis 70 VDC Versorgungsspannung f r Motoren und internes Erzeugen de...

Page 11: ...phytron 11 MA 1273 A007 EN 5 Technical Data 5 1 Declaration of Incorporation Modules gen and ext Supply EXT...

Page 12: ...Manual POWM01 POWM02 POWM03 POWM04 MA 1273 A007 EN 12...

Page 13: ...phytron 13 MA 1273 A007 EN 5 2 Declaration of Incorporation Modules with internal Supply INT...

Page 14: ...Manual POWM01 POWM02 POWM03 POWM04 MA 1273 A007 EN 14...

Page 15: ...nt panel POWM02 53 g 86 g without with front panel POWM03 63 g 85 g without with front panel POWM04 48 g 81 g without with front panel Mounting Plug in module into the modular stepper motor controller...

Page 16: ...tage range POWM01 between 24 70 VDC and 24 VDC I O POWM03 between 48 70 VDC and 24 VDC I O Current capacity 20 A max UB 5 A max 24 VDC The total current at 24VDC for all inputs outputs as well as limi...

Page 17: ...01 INAM01 and EXAM01 24 VDC Output voltage POWM03 24 VDC supply i e for sensors max 5 A 24 VDC USB USB interface for parameterising and programming of the phyMOTIONTM Touch panel 4 pin Western modular...

Page 18: ...ectrically isolated max 5 A I O supply POWM04 INT 48 70 VDC max 20 A motor supply UB 24 VDC 20 electrically isolated max 5 A I O supply 24 VDC output voltage i e for sensors Voltage range POWM02 betwe...

Page 19: ...Os e g digital inputs outputs of the DIOM01 limit and reference switches e g on the I1AM01 INAM01 and EXAM01 24 VDC Output voltage POWM04 24 VDC supply i e for sensors max 5 A 24 VDC Bus connection re...

Page 20: ...utput voltages i e for sensors The total current at 24VDC for all inputs outputs as well as limit and reference switches encoders and sensors incl the 24 VDC tap of POWM03 04 modules must not exceed t...

Page 21: ...was ordered In case you receive an individually packed POWM as an expansion module or after repair or service unpack the module in ESD protected area only CAUTION Possible damage by ESD The modules o...

Page 22: ...r remove the appropriate fuses All modules must be inserted and screwed into the phyMOTIONTM housing before powering up If necessary unoccupied module slots must be covered with the supplied blank fro...

Page 23: ...any time from the power supply unit this may limit the number of axis cards which can be supplied Can supply a total of 5 A from the 24 VDC I O supply for the outputs analogue digital or for the suppl...

Page 24: ...module s plug has to match with the backplane s socket You should be able to push in the module with light pressure In case you experience problems move the module s front plate slightly to the left...

Page 25: ...ating connector Phoenix Mating connector ID number POWM01 and POWM02 24 70 V Supply 1x2 PC4 2 G 7 62 PC4 22 ST 7 62 10014443 24 V Supply 1x2 MCDN1 5 2 G1 3 5P26 FMC1 5 2 ST 3 5 10007077 POWM03 and POW...

Page 26: ...03 POWM04 MA 1273 A007 EN 26 6 2 2 Pin Assignment POWM02 and POWM04 Here is the pin assignment for the POWM02 and POWM04 module Fig 5 Pin assignment POWM02 and POWM04 For wiring please use the above d...

Page 27: ...phytron 27 MA 1273 A007 EN 6 2 3 Pin Assignment POWM01 Here is the pin assignment for the POWM01 module Fig 6 Pin Assignment POWM01 and POWM03...

Page 28: ...of the PC type A is directly connected with the USB port of the controller type B Fig 7 X5 Com USB port type B DIN IEC 61076 3 108 Fig 8 Wiring scheme PC POWM01 by cable A B i USB driver To use the US...

Page 29: ...e g Android based tablet can be connected to this interface Fig 9 4 pin Western modular connector L flat oval 4p 4 K It is used e g for configuring and diagnosing the phyMOTIONTM controller e g funct...

Page 30: ...is in a supporting manual phyLOGICTM ToolBox Communication Software for the phyMOTIONTM Stepper Motor Controller For programming the sequential program please read Further manual Detailed information...

Page 31: ...m Then select the Device manager tab The USB components can be found in Computer Ports and in Universal Serial Bus Controller Here the new USB component is shown USB Serial Port Com X You ll find info...

Page 32: ...erface with the PC In this mode user created programs can be transferred to the controller and back It is possible to test individual commands in the REMOTE mode or to drive the motor for test purpose...

Page 33: ...11 Status LEDs LEDs left right off No power supply connected green Ready power supply available UB 20 V red UB 20 V 7 5 Reset Button The reset button on the Remote Local switch is recess mounted in o...

Page 34: ...here is no parameterising for the POWM modules For more information about parameters and programming of the phyMOTIONTM see the following manual Further manual Detailed information on this subject is...

Page 35: ...n backfitting by our service the red seal tape is renewed Loosen the screw on top and the screw on the bottom of the module s front plate Pull the card carefully by the handle If you want to use the p...

Page 36: ...devices which show a failure due to defects in material or caused by the production process This warranty does not include damage caused by the customer for example not intended use unauthorized modif...

Page 37: ...lvanische Trennung 17 I Installation 22 26 INT 7 Intended use 5 L LED 17 34 LOCAL 33 M Mating connector 26 Module supply 18 20 P Parameter 29 Pin assignment 27 28 Potential separation 17 Power supply...

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