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Description of the Inline Controller

7805_en_02

PHOENIX CONTACT

2-3

2.2.2

ILC 150 ETH, ILC 155 ETH, and ILC 170 ETH 2TX

The 

ILC 150 ETH/ILC 155 ETH/ILC 170 ETH 2TX 

Inline Controller can be used as a 

distributed control system of an Inline station, which is connected to an Ethernet system. 

A single Inline local bus (Figure 2-2) as well as a complete INTERBUS system with a 

maximum of 4 remote bus levels (Figure 2-3) can be connected to the Inline Controller.

Figure 2-2

Connected Inline local bus

Figure 2-3

Remote bus levels

Ethernet

74060001

AUTOMATIONWORX

UL

US

UM

FF

I1

I3

I2

I4

ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: xx.xx.xx.xx

RESET

Q4

E

I5

I7

I6

I8

PRG

LNK

ACT

Q3

Q2

Q1

RDY FAIL

BSA PF

FR

RUN / PROG

MRESET

STP

1.

2.

3.

4.

Remote bus levels

1.

2.

3.

4.

Remote bus levels

1

2

D

DO8

1

2

1

2

1

2

1

2

D

DI2

1

2

D

DI2

1

2

D

DI2

1

2

D

DI8

1

2

1

2

1

2

BA

RC

UL

UM

RD

LD

US

RC

RD

D

RB-T

LD

1

2

D

DO8

1

2

1

2

1

2

1

2

D

DI2

1

2

D

DI2

1

2

D

DI2

1

2

D

DO8

1

2

1

2

1

2

BA

RC

UL

UM

RD

LD

US

AUTOMATIONWORX

UL

US

UM

FF

I1

I3

I2

I4

ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: xx.xx.xx.xx

RESET

Q4

E

I5

I7

I6

I8

PRG

LNK

ACT

Q3

Q2

Q1

RDY FAIL

BSA PF

FR

RUN / PROG

MRESET

STP

1

2

D

DO8

1

2

1

2

1

2

1

2

D

DI2

1

2

D

DI2

1

2

D

DI2

1

2

D

DO8

1

2

1

2

1

2

BA

RC

UL

UM

RD

LD

US

RC

RD

D

RB-T

LD

RC

RD

D

RB-T

LD

INTERBUS

INTERBUS

INTERBUS

Inline local bus

1

2

D

DO8

1

2

1

2

1

2

1

2

D

DI2

1

2

D

DI2

1

2

D

DI2

1

2

D

DI8

1

2

1

2

1

2

BA

RC

UL

UM

RD

LD

US

RC

RD

D

RB-T

LD

1

2

D

DO8

1

2

1

2

1

2

1

2

D

DI2

1

2

D

DI2

1

2

D

DI2

1

2

D

DO8

1

2

1

2

1

2

BA

RC

UL

UM

RD

LD

US

Inline local bus

1

2

D

DO8

1

2

1

2

1

2

1

2

D

DI2

1

2

D

DI2

1

2

D

DI2

1

2

D

DO8

1

2

1

2

1

2

BA

RC

UL

UM

RD

LD

US

7805A005

RC

RD

D

RB-T

LD

RC

RD

D

RB-T

LD

INTERBUS

INTERBUS

INTERBUS

AUTOMATIONWORX

UL
US
UM

FF

I1
I3

I2
I4

ILC 170 ETH 2TX
Order-No.: 2916532
HW/FW: 00/220
MAC Addr.: xx.xx.xx.xx

RESET

Q4

E

I5
I7

I6
I8

PRG

LNK

LNK

ACT

ACT

X2.2

X2.1

X1

Q3

Q2

Q1

RDY FAIL

BSA PF

FR

RUN / PROG

MRESET

STOP

Summary of Contents for ILC 130 ETH

Page 1: ...o n l i n e c o m p o n e n t s c o m AUTOMATION UM EN ILC 1XX Order No User Manual Installing and operating the ILC 130 ETH ILC 150 ETH ILC 155 ETH and ILC 170 ETH 2TX Inline Controllers...

Page 2: ...o n l i n e c o m p o n e n t s c o m...

Page 3: ...NIX CONTACT 11 2008 Installing and operating the ILC 130 ETH ILC 150 ETH ILC 155 ETH and ILC 170 ETH 2TX Inline Controllers UM EN ILC 1XX 02 Designation From Revision HW From Revision FW Order No ILC...

Page 4: ...ng types of messages provide information about possible property damage and general information concerning proper operation and ease of use This is the safety alert symbol It is used to alert you to p...

Page 5: ...and or printing errors in the information cannot be ruled out Phoenix Contact does not offer any guarantees as to the reliability accuracy or completeness of the information All information made avail...

Page 6: ...be excluded How to contact us Internet Up to date information on Phoenix Contact products and our Terms and Conditions can be found on the Internet at www phoenixcontact com Make sure you always use...

Page 7: ...or switch 2 10 2 8 Reset button concealed 2 11 2 9 Parameterization memory 2 11 2 10 Internal basic circuit diagram 2 13 2 11 Mounting and removing the Inline Controller 2 14 2 12 Communication paths...

Page 8: ...t communication 3 10 3 8 Function blocks for PCP communication 3 11 3 9 Alignment 3 12 4 System variables and status information 4 1 4 1 General information 4 1 4 2 Status register for local digital i...

Page 9: ...necting the Inline Controller to a PC V 24 RS 232 cable optional Automation software PC WorX Version 5 20 Service Pack 3 or later Version 5 10 Service Pack 1 or later Version 5 20 or later Version 5 2...

Page 10: ...o n l i n e c o m p o n e n t s c o m UM EN ILC 1XX 1 2 PHOENIX CONTACT 7805_en_02...

Page 11: ...ular automation solutions to be configured The existing IEC 61131 5 blocks have thus been extended to include a transparent TCP IP mode and a transparent UDP IP mode When using the AX OPC server provi...

Page 12: ...an Ethernet system A single Inline local bus Figure 2 2 can be connected to the Inline Controller Figure 2 1 Connected Inline local bus The Inline Controller cannot be programmed via the V 24 RS 232...

Page 13: ...BA RC UL UM RD LD US RC RD D RB T LD 1 2 D DO8 1 2 1 2 1 2 1 2 D DI2 1 2 D DI2 1 2 D DI2 1 2 D DO8 1 2 1 2 1 2 BA RC UL UM RD LD US AUTOMATIONWORX UL US UM FF I1 I3 I2 I4 ILC 150 ETH Order No 2985330...

Page 14: ...ontroller is to be replaced by an approved controller of the same type 6 Only category 3G equipment may be connected to Inline Controllers in zone 2 7 Observe all applicable standards and national saf...

Page 15: ...issible current of 8 A flowing through the potential jumpers UM and US total current is not exceeded when using the Inline terminals in potentially explosive areas When terminal points 1 1 and 2 1 or...

Page 16: ...1 Electronics base 2 Mode selector switch 3 Reset button 4 V 24 RS 232 interface 5 Ethernet connection 6 Connector 1 Terminal points for voltage supply 7 Connector 2 Output terminal points 8 Connector...

Page 17: ...6 Ethernet interfaces X2 1 X2 2 7 Connector 1 Terminal points for voltage supply 8 Connector 2 Output terminal points 9 Connectors 3 and 4 Input terminal points 10 Diagnostic and status indicators 11...

Page 18: ...L RDY Q3 Q2 Q1 FR FF ETH LNK ACT 7805A007 BSA Des Color Meaning ETH State of the Ethernet interface for ILC 170 ETH 2TX applies to both interfaces X2 1 X2 2 LNK Green Connection established successful...

Page 19: ...BUS RDY Green INTERBUS master ready to operate data transmission active INTERBUS ready running Flashing INTERBUS master in READY or ACTIVE state ON INTERBUS master in RUN state FAIL Red Failure ON One...

Page 20: ...n the RUN state The PC WorX PC WorX Express software can be used for program and configuration modifications The monitoring and online functions can be used STOP The application program is in the STOP...

Page 21: ...Inline Controllers have an integrated parameterization memory ILC 170 ETH 2TX The ILC 170 ETH 2TX Inline Controller has a plug in parameterization memory in the form of an SD card This plug in paramet...

Page 22: ...hown in Figure 2 9 B until the snap on mechanism releases the parameterization memory and partially ejects it from the slot Remove the parameterization memory E Q2 Q1 Q3 Q4 UL US UM FF FR I6 I5 I8 I7...

Page 23: ...TX Key The gray areas in the basic circuit diagram represent the electrically isolated areas A Ethernet interface B Logic C I O Microprocessor Converter Protocol chip LED V 24 RS 232 interface Optocou...

Page 24: ...rotects the station against ESD pulses and the user against dangerous contact voltages The end plate is supplied together with the Inline Controller and does not need to be ordered separately Mounting...

Page 25: ...ress the top of the connector towards the base until it snaps into the back snap on mechanism detail C2 Figure 2 11 Snapping on the Inline Controller Removal When removing the Inline Controller procee...

Page 26: ...IN rail detail C1 C2 Figure 2 13 Removing the Inline Controller Lever up each connector by pressing on the back connector shaft latching Figure 2 13 detail A1 Remove the connectors Figure 2 13 detail...

Page 27: ...130 ETH ILC 150 ETH ILC 155 ETH A1 1 x Ethernet 10 100Base T X ILC 170 ETH 2TX A2 2 x Ethernet X2 1 X2 2 10 100Base T X switched internally ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX B PRG T...

Page 28: ...LC 155 ETH A2 ILC 170 ETH 2TX At least use an Ethernet cable according to Cat 5 of IEEE 802 3 Please observe the bending radii of the Ethernet cables used The interface is able to switch over the tran...

Page 29: ...of the Inline Controller designation PRG and the serial interface of the PC Connection Figure 2 17 Connecting cable between PC and Inline Controller This interface can be used to either assign the IP...

Page 30: ...modem printer barcode scanner can be connected to the Inline Controller via the serial PRG interface The connected devices are addressed from the application program using function blocks 2 13 1 Funct...

Page 31: ...on of the parameterization the VALID output is set In the event of errors executing the parameterization the ERROR and STATUS outputs are set accordingly Once ENABLE has been reset the serial interfac...

Page 32: ...data structure is used to specify the settings for initialization Program the following structure in your application program TYPE T_COM_PARAMETER STRUCT protocol INT baudrate INT databits INT stopbi...

Page 33: ...rotocol protocol ILC 13 ILC 15 ILC 17 Code Description 00hex Transparent data is transmitted without modification X 01hex 02hex Baud rate baudrate ILC 13 ILC 15 ILC 17 Code Description 00hex 110 01hex...

Page 34: ...trol flowcontrol ILC 13 ILC 15 ILC 17 Code Description 00hex None X 01hex Hardware RTS CTS 02hex XON XOFF Error pattern error_pattern ILC 13 ILC 15 ILC 17 Not used First delimiter first_delimiter ILC...

Page 35: ...RS232_RECEIVE function block Name Data type Data direction Description REQUEST BOOL Input Block activation DONE BOOL Output FALSE Data has not been copied TRUE Data has been copied from the internal...

Page 36: ...232_SEND_1 7406A022 Table 2 5 Inputs and outputs of the RS232_SEND function block Name Data type Data direction Description REQUEST BOOL Input Block activation DONE BOOL Output FALSE Data has not been...

Page 37: ..._LARGE The specified length does not match the specified byte array 0123 X WRONG_DATA_CNT The specified length is greater than the internal transmit buffer 0124 X ZERO_BYTE_READ There are no character...

Page 38: ...he Inline Controller does not support the following functions Switching of devices Single channel diagnostics Fiber optic diagnostics optical regulation Logical addressing Only INTERBUS devices with S...

Page 39: ...is recommended for Inline Controller operation The descriptions for the power supply apply to all the Inline Controllers listed on the inner cover page of this manual A power supply without a fall ba...

Page 40: ...and US LEDs light up and after around 10 seconds the FR and RDY LEDs start flashing The Inline Controller is now fully initialized If the LEDs do not light up or start flashing there is a serious erro...

Page 41: ...4 FE Functional earth ground FE Functional earth ground must be connected through the power supply The contacts are directly connected to the potential jumper and FE springs on the bottom of the hous...

Page 42: ...sible current of 2 5 A flowing through the potential jumpers UM and US total current must not be exceeded NOTE The 24 V segment supply has protection against polarity reversal and surge voltage It doe...

Page 43: ...s c o m Description of the Inline Controller 7805_en_02 PHOENIX CONTACT 2 33 2 15 7 Jumpers Terminals 1 3 and 2 3 on connector 1 can be jumpered if the communications power and the segment power are n...

Page 44: ...K ACT MRESET RUN PROG STO P FR PF RDY FAIL 7805A011 1 2 1 2 3 4 1 2 3 4 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 2 3 1 2 1 2 3 4 1 2 3 4 3 1 3 2 3 3 3 4 4 1 4 2 4 3 4 4 4 Table 2 7 Terminal point assignment Te...

Page 45: ...act for 3 wire termination 3 4 I7 Input 7 4 4 I8 Input 8 Table 2 7 Terminal point assignment continued Terminal point Assignment Remark The inputs are supplied with 24 V DC from the main supply UM The...

Page 46: ...o n l i n e c o m p o n e n t s c o m UM EN ILC 1XX 2 36 PHOENIX CONTACT 7805_en_02...

Page 47: ...ATIONWORX Software Suite 2007 1 30 Service Pack 1 PC WorX Express Version 5 20 or later part of the AUTOMATIONWORX Software Suite 2008 1 40 ILC 155 ETH PC WorX Version 5 20 or later part of the AUTOMA...

Page 48: ...X Express for the MAC address Once the IP data has been transferred to the ILC 150 ETH successfully PC WorX Express sends a corresponding acknowledgment message PC network adapter To determine whether...

Page 49: ...BootP SNMP TFTP Configuration menu Figure 3 1 Extras BootP SNMP TFTP Configuration menu Activate the BootP Server active checkbox Figure 3 2 BootP Server active checkbox Please note that by default up...

Page 50: ...r about 2 seconds The controller is assigned the IP address which is specified in the project for the controller The following message appears in the message window in the Bus Configurator tab Figure...

Page 51: ...with PC WorX PC WorX Express software Version 5 20 Service Pack 3 or later ILC 150 ETH ILC 155 ETH This function is not supported by the ILC 150 ETH ILC 155 ETH Inline Controllers ILC 170 ETH 2TX The...

Page 52: ...ndow Open Internet Explorer from this window by clicking on the Open FTP Folder on Device button Figure 3 5 Extended Settings Open FTP Folder on Device The file structure which is stored in the parame...

Page 53: ...t unauthorized access it may be necessary to deactivate the FTP server The CPU_Set_Value_Request service with Var ID 0172hex is used for this This service activates or deactivates the FTP server for t...

Page 54: ...Value_Request service with Var ID 0173hex is used for this This service activates or deactivates the HTTP server for the runtime of the firmware The set HTTP server state is stored retentively and map...

Page 55: ...e and modifications made locally via function blocks or firmware services can be detected The function blocks are valid for All file operations are subject to the following restrictions No directory h...

Page 56: ...able the specified maximum number of TCP IP or UDP IP communication connections Order designation Blocks From hardware version From firmware version Ethernet connections to other communication partner...

Page 57: ...n connections Order designation From hardware version From firmware version Connections to PCP devices maximum ILC 130 ETH 01 3 01 8 ILC 150 ETH 00 1 00 8 ILC 155 ETH 01 2 04 8 ILC 170 ETH 2TX 01 3 00...

Page 58: ...ectly It is therefore useful to program the filling of data gaps in your application program Data transmissions to other controllers can thus be taken into consideration For example use byte arrays wi...

Page 59: ...type with the value of the alignment can be divided by 2 leaving no remainder data type size modulo alignment 0 Struct3 does not receive any padding bytes as the maximum alignment corresponds to one...

Page 60: ...without data gaps The following program shows an example of how the filling of data gaps may appear in your application program Fill data gaps which are to be expected due to the memory alignment wit...

Page 61: ...e the local digital output states The following descriptions of system variables and status information apply to PC WorX and PC WorX Express For additional information about diagnostics please refer t...

Page 62: ...Controller hardware fault MASTER_DIAG_STATUS_REG_DTC BOOL Diagnostic routine active MASTER_DIAG_STATUS_REG_RUN BOOL Data transmission active MASTER_DIAG_STATUS_REG_ACT BOOL Selected configuration read...

Page 63: ...er register contains the value 0 if no errors are detected Special case If an interface error cannot be located the value 128 is indicated in the diagnostic parameter register i e bit 7 is set 1 5 8 7...

Page 64: ...ntinuously overwritten forced PLCDEBUG_POWERFLOW BOOL Powerflow ON In Powerflow mode you can see which parts of your application program are being processed This bit indicates whether Powerflow mode i...

Page 65: ...or example leads to a fatal error COP_DIAG_STATUS_REG_WARN BOOL A warning has been issued on the control processor COP_DIAG_STATUS_REG_PON BOOL Power ON COP The control processor is ready to operate C...

Page 66: ...OK BOOL The 24 V power supply for the local inputs is OK POWER_SUPPLY_OUTPUTS_0_3_OK BOOL The 24 V power supply for the local outputs is OK bit 0 to 3 Table 4 9 System variables of the mode selector s...

Page 67: ...ng cage terminals Nominal value 24 V DC Tolerance 15 20 according to EN 61131 2 Ripple 5 Current consumption at nominal voltage typical 6 mA 7 mA for each input set Current consumption at nominal volt...

Page 68: ...15 20 according to EN 61131 2 Ripple 5 Permissible range 19 2 V DC to 30 V DC Current consumption at nominal voltage minimum 80 mA no load operation i e no local bus devices connected bus inactive Cu...

Page 69: ...A023 24 V analog supply potential jumper Nominal value 24 V DC Tolerance 15 20 Ripple 5 Maximum output current 0 5 A DC Safety equipment Electronic short circuit protection INTERBUS Number of I O poin...

Page 70: ...not support connection of the INTERBUS remote bus Network interface Type ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX 1 x Ethernet 10Base T and 100Base TX 2 x Ethernet 10Base T and 100Base TX S...

Page 71: ...ypical Inputs I1 to I8 Signal change 0 1 Signal change 1 0 5 ms 5 ms Permissible cable length to the sensor 30 m to ensure conformance with EMC directive 89 336 EEC Use of AC sensors AC sensors in the...

Page 72: ...rameterization memory is limited We recommend that you limit the number of write access operations on the parameterization memory in your application program by first storing data on the data memory a...

Page 73: ...netic fields EN 61000 4 3 IEC 61000 4 3 Criterion A Field strength 10 V m Fast transients burst EN 61000 4 4 IEC 61000 4 4 Criterion B Supply lines 2 kV Signal data lines 2 kV Surge test EN 61000 4 5...

Page 74: ...Connecting cable for connecting the Inline Controller to a PC V 24 RS 232 cable PRG CAB MINI DIN 2730611 1 256 MB SD memory card SD FLASH 256MB 2988120 1 QUINT POWER power supply units See latest Phoe...

Page 75: ...ltage supply US is not present see diagnostic LED Connect the voltage supply The IEC 61131 program is not running Mode selector switch in STP position Set mode selector switch to RUN PROG position The...

Page 76: ...ng to your application When wiring proceed as follows Strip 8 mm off the cable Push a screwdriver into the slot of the appropriate terminal point Figure A 1 detail 1 so that you can insert the wire in...

Page 77: ...Fields of application 2 2 FTP function 3 6 Function blocks 2 20 H Hardware requirements 1 1 I ILC 150 ETH ILC 155 ETH Connectors 2 6 Diagnostic and status indicators 2 6 Electronics base 2 6 End plat...

Page 78: ...istic curve 2 29 5 1 R Realtime clock 3 5 Removal 2 14 2 15 Replacing 2 17 Reset button 2 11 S Serial PRG interface 2 19 Sizing of the power supply 2 29 Sizing the power supply 2 29 Software requireme...

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