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Appendixes

109908_en_00

PHOENIX CONTACT

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C Appendixes

C 1

List of figures

Section 1

Figure 1-1:

Reverse running ................................................................................. 13

Section 2

Figure 2-1:

Model overview .................................................................................. 15

Figure 2-2:

1-phase device ................................................................................... 16

Section 3

Figure 3-1:

Frame A1: CSS 0.25-1/3, CSS 0.25-3/3, CSS 0.37-1/3,

CSS 0.37-3/3, CSS 0.55-3/3 .............................................................. 19

Figure 3-2:

Frame A2: CSS 0.25-1/3-EMC, CSS 0.25-3/3-EMC,

CSS 0.37-1/3-EMC, CSS 0.37-3/3-EMC, CSS 0.55-3/3-EMC,

CSS 0.75-3/3-EMC ............................................................................ 20

Figure 3-3:

Frame B1: CSS 1.5-1/3, CSS 1.5-3/3 ................................................ 21

Figure 3-4:

Frame B1: CSS 0.55-1/3, CSS 0.75-1/3, CSS 0.75-3/3 ..................... 22

Figure 3-5:

Frame B2: CSS 0.55-1/3-EMC, CSS 0.75-1/3-EMC,

CSS 1.5-1/3-EMC, CSS 1.5-3/3-EMC ............................................... 23

Section 4

Figure 4-1:

Airflow single installation ................................................................... 26

Figure 4-2:

Airflow side-by-side horizontal installation / zero stacking installation /

side-mounting installation ................................................................. 26

Figure 4-3:

Derating curve ................................................................................... 27

Figure 4-4:

Single / side-by-side horizontal / zero stack installation ..................... 28

Figure 4-5:

Side-mounting Installation .................................................................. 28

Figure 4-6:

Dimensions ....................................................................................... 29

Summary of Contents for 1201132

Page 1: ...User manual CONTACTRON Speed Starter...

Page 2: ...55 1 3 EMC 1201602 CSS 0 75 1 3 EMC 1201613 CSS 1 5 1 3 EMC 1201642 CSS 0 25 3 3 1201679 CSS 0 37 3 3 1201683 CSS 0 55 3 3 1201694 CSS 0 75 3 3 1201695 CSS 1 5 3 3 1201650 CSS 0 25 3 3 EMC 1201713 CS...

Page 3: ...2021 09 02 PHOENIX CONTACT GmbH Co KG Flachsmarktstra e 8 32825 Blomberg Germany phoenixcontact com 109908_en_00 EM CSS CONTROLSHIELD 45 1276909 Designation Order No...

Page 4: ...2021 09 02 PHOENIX CONTACT GmbH Co KG Flachsmarktstra e 8 32825 Blomberg Germany phoenixcontact com 109908_en_00...

Page 5: ...ation example 16 2 3 Model name 17 3 Dimensions 19 3 1 Frame A1 19 3 2 Frame A2 20 3 3 Frame B1 with fan 21 3 4 Frame B1 with heat sink 22 3 5 Frame B2 23 4 Installation 25 4 1 Mounting clearances 25...

Page 6: ...61 9 2 Control panel operation process 63 9 2 1 Rotary switch in CURRENT position 63 9 2 2 Rotary switch in RAMP position 64 9 2 3 Rotary switch in STATUS position 65 9 2 4 Rotary switch in SPEED1 SP...

Page 7: ...2 Error codes 91 13 STO Safe Torque Off 103 13 1 Defined safety function 103 13 2 Safety information 104 13 3 STO input 104 13 4 Safety parameters 105 14 Application notes 107 14 1 Application example...

Page 8: ...er 8 146 PHOENIX CONTACT 109908_en_00 B Reference table for the seven segment digital control panel LED display 131 C Appendixes 133 C 1 List of figures 133 C 2 List of tables 137 C 3 Explanation of t...

Page 9: ...re are three signal words indicating the severity of a potential injury DANGER Indicates a hazard with a high risk level If this hazardous situation is not avoided it will result in death or serious i...

Page 10: ...fications to hardware and software of the device are not permitted Incorrect operation or modifications to the device can endanger your safety or damage the device Do not repair the device yourself If...

Page 11: ...g and disconnect the device from the power distribution Ensure that all devices and adapters are attached and connected correctly to prevent the devices from being damaged Refer to the documentation b...

Page 12: ...r to 2 2 Nameplate information example for details All units must be grounded directly to a common ground terminal to prevent damage from an electric arc or electric shock and reduce noise interferenc...

Page 13: ...ONTACTRON Speed Starters by turning the power ON and OFF Run and stop the CONTACTRON Speed Starters by sending the RUN and STOP commands to the control terminals If you still need to run and stop the...

Page 14: ...CONTACTRON Speed Starter 14 146 PHOENIX CONTACT 109908_en_00...

Page 15: ...due to the compact design with an overall width starting at only 35 mm Cost effective solution with all functions necessary for different speeds and soft start 2 1 Model overview Figure 2 1 Model over...

Page 16: ...e 60 140 140 60 1 00 2105 1PH 230 240V AC 50 60Hz 3 5A CSS 0 25 1 3 TAIWAN CS025130T2105S001 0 500Hz 1201132 CSS 0 25 1 3 3PH 0 Input Voltage 1 7A 0 7KVA 0 25KW 0 3HP Range 1PH 110 240V AC via OPTIONS...

Page 17: ...109908_en_00 PHOENIX CONTACT 17 146 2 3 Model name CSS 0 25 3 3 EMC EMC function Blank no EMC function EMC built in EMC filter Input voltage 1 3 230 V 1 phase 3 3 480 V 3 phase Power kW CONTACTRON Sp...

Page 18: ...CONTACTRON Speed Starter 18 146 PHOENIX CONTACT 109908_en_00...

Page 19: ...0 25 1 3 CSS 0 25 3 3 CSS 0 37 1 3 CSS 0 37 3 3 CSS 0 55 3 3 Table 3 1 Dimensions frame A1 unit mm inch W W1 W2 H H1 H2 H3 H4 35 0 1 38 15 0 0 59 6 0 0 24 210 0 8 27 199 0 7 83 199 0 7 83 180 7 09 55...

Page 20: ...25 3 3 EMC CSS 0 37 1 3 EMC CSS 0 37 3 3 EMC CSS 0 55 3 3 EMC CSS 0 75 3 3 EMC Table 3 2 Dimensions frame A2 unit mm inch W W1 W2 H H1 H2 H3 H4 35 0 1 38 15 0 0 59 6 0 0 24 210 0 8 27 199 0 7 83 199...

Page 21: ...re 3 3 Frame B1 CSS 1 5 1 3 CSS 1 5 3 3 Table 3 3 Frame B1 with fan unit mm inch W W1 W2 H H1 H2 H3 H4 45 0 1 77 25 0 0 98 6 0 0 24 210 0 8 27 199 0 7 83 199 0 7 83 180 7 09 55 7 2 19 H5 D D1 D2 D3 S1...

Page 22: ...e 3 4 Frame B1 CSS 0 55 1 3 CSS 0 75 1 3 CSS 0 75 3 3 Table 3 4 Frame B1 with heat sink unit mm inch W W1 W2 H H1 H2 H3 H4 45 0 1 77 25 0 0 98 6 0 0 24 210 0 8 27 199 0 7 83 199 0 7 83 180 7 09 55 7 2...

Page 23: ...55 1 3 EMC CSS 0 75 1 3 EMC CSS 1 5 1 3 EMC CSS 1 5 3 3 EMC Table 3 5 Frame B2 unit mm inch W W1 W2 H H1 H2 H3 H4 45 0 1 77 25 0 0 98 6 0 0 24 210 0 8 27 199 0 7 83 199 0 7 83 180 7 09 55 7 2 19 H5 D...

Page 24: ...CONTACTRON Speed Starter 24 146 PHOENIX CONTACT 109908_en_00...

Page 25: ...aper shredded wood sawdust metal particles etc from adhering to the heat sink Install the CONTACTRON Speed Starter in a metal cabinet When installing one CONTACTRON Speed Starter below another one use...

Page 26: ...re 4 2 Airflow side by side horizontal installation zero stacking installation side mounting installation Table 4 1 Airflow direction Blue arrow Inflow Red arrow Outflow Black arrow Distance A A A A A...

Page 27: ...ro stack installation except for CSS 0 55 3 3 50 30 0 45 60 b Zero stack installation for CSS 0 55 3 3 50 30 0 40 60 c Side mounting except for CSS 0 55 3 3 50 0 0 45 60 b Side mounting for CSS 0 55 3...

Page 28: ...CONTACTRON Speed Starter 28 146 PHOENIX CONTACT 109908_en_00 Figure 4 4 Single side by side horizontal zero stack installation Figure 4 5 Side mounting Installation A A B C B C A A C B...

Page 29: ...ing the CONTACTRON Speed Starter onto the DIN rail 1 Place the CONTACTRON Speed Starter from above on the DIN rail and push it downwards 2 Swing the bottom of the CONTACTRON Speed Starter onto the DIN...

Page 30: ..._en_00 4 2 2 Removing the CONTACTRON Speed Starter from the DIN rail 1 Push the CONTACTRON Speed Starter downwards to unlock 2 Lift the CONTACTRON Speed Starter from the bottom 3 Push the CONTACTRON S...

Page 31: ...ed Figure 5 1 Power terminals 1 Insert solid or stranded conductors with ferrules directly in the clamping space A 2 Reliable contact can be made with stranded conductors without ferrules by opening t...

Page 32: ...the device and connect it to Speed1 and or Speed2 2 Take a 24 V output from the PLC In this case the GND needs to be connected to have the right potential reference This is the minimum wiring effort...

Page 33: ...cable 50 m maximum permissible cable length TH1 To prevent the motor from damage due to overheating use a Positive Temperature Coefficient PTC thermistor on the motor and connect the thermistor outpu...

Page 34: ...least 10 mm or the earthing system must consist of two separately connected earthing cables The PE conductor s cross sectional area must be the same as the phase conductor s cross sectional area The c...

Page 35: ...uit breaker or fuse is mandatory All other components are optional L1 L2 L3 L1 L2 L3 PE U V W PE Power input terminal Circuit breaker or fuse Electromagnetic contactor AC reactor input terminal Zero p...

Page 36: ...O bridge is installed between 24V OUT and STO and between GND and STO When using the safety function remove this STO bridge L L1 N L2 N L1 Motor Circuit breaker or fuse Normally open contact Normally...

Page 37: ...igure 5 6 Input 3 phase power Motor Circuit breaker or fuse Normally open contact Normally closed contact Floating changeover contact Digital output terminal 24 V DC Main circuit terminals Control ter...

Page 38: ...ongly reduces the effect of the built in EMC filter Although a single CONTACTRON Speed Starter complies with the international standards for leakage current an installation with several CONTACTRON Spe...

Page 39: ...age current Important points regarding ground connection To ensure the safety of personnel proper operation and to reduce electromagnetic radiation you must properly ground the motor and CONTACTRON Sp...

Page 40: ...ular attention to the following points Do not remove the IT jumper while the power is on Removing the IT jumper also cuts the capacitor conductivity of the surge absorber to ground and the built in EM...

Page 41: ...apacitor and connects power input to the ground This is very dangerous and damages the CONTACTRON Speed Starter In situations where EMC is required use an EMC filter specifically for IT system if nece...

Page 42: ...grounding through the RFI and filter capacitors and damaging the CONTACTRON Speed Starter Figure 5 10 Grounding at a corner in a triangle configuration Figure 5 11 Grounding at a midpoint in a polygo...

Page 43: ...Wiring 109908_en_00 PHOENIX CONTACT 43 146 Figure 5 12 Grounding at one end in a single phase configuration Figure 5 13 No stable neutral groundingin a three phase autotransformer configuration L1 N...

Page 44: ...t due to power transistor conversion of CONTACTRON Speed Starter When the motor cable is very long especially for the 480 V models surge voltages v t may damage the motor insulation and bearing To pr...

Page 45: ...quency 3 phase Device type CSS X XX 3 3 CSS X XX 3 3 EMC Output AC reactor x Input external EMC filter x Output zero phase reactor x Shielded cable without EMC category 75 m 50 m 50 m Category C1 N A...

Page 46: ...CONTACTRON Speed Starter 46 146 PHOENIX CONTACT 109908_en_00...

Page 47: ...se power Terminals Description L L1 N L2 Mains input terminals 1 phase L1 L2 L3 Mains input terminals 3 phase U V W CONTACTRON Speed Starter output terminals for connecting three phase asynchronous mo...

Page 48: ...CONTACTRON Speed Starter 48 146 PHOENIX CONTACT 109908_en_00...

Page 49: ...1 3 0 25 30 gG 16 CSS 0 37 1 3 0 37 30 gG 16 CSS 0 55 1 3 0 55 30 gG 16 CSS 0 75 1 3 0 75 30 gG 16 CSS 1 5 1 3 1 5 30 gG 32 CSS 0 25 1 3 EMC 0 25 30 gG 16 CSS 0 37 1 3 EMC 0 37 30 gG 16 CSS 0 55 1 3 E...

Page 50: ...e is between two standard ratings the nearest standard rating less than the calculated has to be used When installing a single motor the maximum current of the fuse must be less than 400 of the full l...

Page 51: ...S 1 5 3 3 1 5 65 T J CC 15 500 x 400 x 250 CSS 0 25 3 3 EMC 0 25 65 T J CC 15 500 x 400 x 250 CSS 0 37 3 3 EMC 0 37 65 T J CC 15 500 x 400 x 250 CSS 0 55 3 3 EMC 0 55 65 T J CC 15 500 x 400 x 250 CSS...

Page 52: ...1 3 0 75 65 32 500 x 400 x 250 CSS 1 5 1 3 1 5 65 32 500 x 400 x 250 CSS 0 25 1 3 EMC 0 25 65 32 500 x 400 x 250 CSS 0 37 1 3 EMC 0 37 65 32 500 x 400 x 250 CSS 0 55 1 3 EMC 0 55 65 32 500 x 400 x 250...

Page 53: ...steel cable tie WT STEEL S 4 6 150 art no 3240807 Table 8 1 Accessories Frame Model of EMC shielding plate Reference figure A EM CSS CONTROLSHIELD 35 If you use shielded control wires strip the end o...

Page 54: ...M CSS MOTORSHIELD 45 Table 8 1 Accessories Frame Model of EMC shielding plate Reference figure If you use shielded control wires strip the end of the wire Attach the shielded cable end with the cable...

Page 55: ...n 8 1 1 1 Model EM CSS CONTROLSHIELD 35 45 1 As shown in the figure below put the EMC shielding plate on the CONTACTRON Speed Starter 2 Use the screw in the accessories to fix the EMC shielding plate...

Page 56: ...N Speed Starter 56 146 PHOENIX CONTACT 109908_en_00 8 1 1 2 Model EM CSS MOTORSHIELD 35 45 1 As shown in the figure below loosen the screw from the EMC shielding plate installed on the CONTACTRON Spee...

Page 57: ...plate for the motor output on the EMC shielding plate for the control terminals then fasten back the screw Screw torque 0 59 Nm 0 78 Nm 5 2 lb in 6 9 lb in 3 As shown in the figure below fix the R typ...

Page 58: ...art no 1201683 CSS 0 55 3 3 art no 1201694 CSS 0 25 3 3 EMC art no 1201713 CSS 0 37 3 3 EMC art no 1201825 CSS 0 55 3 3 EMC art no 1201828 CSS 0 75 3 3 EMC art no 1201829 Use EM CSS FAN 45 art no 1276...

Page 59: ...Accessories and spare parts 109908_en_00 PHOENIX CONTACT 59 146 Figure 8 1 Fan kit EM CSS FAN 35 art no 1276911 Figure 8 2 Fan kit EM CSS FAN 45 art no 1276912...

Page 60: ...9908_en_00 8 2 1 Fan removal As shown in the figure below press the tabs on both side of the fan to remove the fan Figure 8 3 Fan removal 8 2 2 Fan installation As shown in the figure below push the f...

Page 61: ...tton SET RESET button Up button Rotary switch Power Safe Torque Off Error LED Table 9 1 Descriptions of functions Rotary switch Displayed items Description Display shows the parameterized motor rated...

Page 62: ...ows the stored frequency and the stored direction of rotation 10 4 on page 76 Display shows the stored frequency and the rotation 10 4 on page 76 Display shows different options 10 5 on page 77 Table...

Page 63: ...s the stored value appears again and does not flash any more Press UP or DOWN for less than 1 s first the value does not change but starts to flash If pressing these buttons again or longer than 1 s t...

Page 64: ...rameterized ramp time s 10 2 on page 74 Factory default is 1 0 s You can set the parameter for RAMP time value during operation For a shorter ramp press DOWN For a longer ramp press UP The value in th...

Page 65: ...ows 0 0 Hz again Any received signal is shown as SP1 SP2 on the control panel for 1 s in every 4 s This parameter shows different status values as listed below change it with UP or DOWN Figure 9 2 Sta...

Page 66: ...3 oF highest output frequency and the minimum value is 0 0 Hz For a lower speed press DOWN For a higher speed press UP The value in the display changes 0 1 steps and starts to flash Press SET RESET t...

Page 67: ...g on the stored direction the LED R or L is ON Factory default is 50 0 Hz SP1 appears for 1 s in every 4 s The direction cannot be changed if there is a run signal For a lower speed press DOWN For a h...

Page 68: ...3 s Press UP or DOWN The displayed value frequency starts flashing Press SET RESET to confirm The displayed value changes to L or R then starts flashing Press UP or DOWN to change the running directio...

Page 69: ...NTACT 69 146 9 2 7 Rotary switch in OPTIONS position Turn the rotary switch to OPTIONS to set options and parameters The following are descriptions for the options Refer to Section Rotary switch in OP...

Page 70: ...Start boost 0 10 6 bo start boost shown on the display Voltage lift 0 10 7 vL voltage lift shown on the display Slip compensation 0 10 8 Sc slip compensation shown on the display PTC enabled disabled...

Page 71: ...rameter is shown on the display 4 Press UP or DOWN to change the setting value and the changed value starts to flash 5 Press SET RESET key to store the value the stored value shows on the display for...

Page 72: ...MP 1 s display for SP2 S LED ON STATUS 0 0 Hz Hz LED ON STATUS 4 s display for the output frequency 1 s display for SP1 R LED ON STATUS 4 s display for the output frequency 1 s display for SP2 L LED O...

Page 73: ...thermal memory This means that in case of a high load the curve will be loaded up and leads to a faster tripping time The tripping of the device is dependent on the frequency A low frequency leads to...

Page 74: ...eans the required time for the parameter to accelerate from 0 Hz to the reference point 50 Hz The actual acceleration time is proportional to the change in speed n t acceleration time for f f frequenc...

Page 75: ...hen the output current status is in display A is shown When the output voltage status is in display v is shown in position 5 When the output power factor status is in display q is shown in position 1...

Page 76: ...D1 frequency 0 0 Hz 500 0 Hz 50 0 The maximum value depends on the value defined by option 3 oF highest output frequency on page 78 Can be set during operation Leading alphabet Parameter name Setting...

Page 77: ...the values in 10 5 1 Motor rated frequency and 10 5 2 Motor rated voltage The default value is 50 Hz and 230 V single phase devices 400 V 3 phase devices At very low speeds this mode of operation resu...

Page 78: ...200 V AC you must not set the motor voltage to 110 V AC in the OPTIONS menu Otherwise the device could be damaged When setting 110 120 220 240 V half voltage mode will be activated Can be set during o...

Page 79: ...requency is set to AUTO default is 16 kHz 2 kHz 16 kHz depending on the rated current If the derating protection is activated and the operation frequency is larger than the derating curve as shown in...

Page 80: ...30 V series derating curve 1 phase input Figure 10 5 480 V series derating curve 3 phase input 0 20 40 60 80 100 120 0 2 4 6 8 10 12 14 16 18 230 V Pulse frequency kHz of rated current 0 20 40 60 80 1...

Page 81: ...output frequency In other words the output voltage is small when the asynchronous motor runs in low speed region The torque compensation aims to compensate the output torque by increasing the output...

Page 82: ...e load increases It also affects the motor speed accuracy Use this parameter to set the compensation frequency and reduce the slip to maintain the synchronous speed when the motor runs at the rated cu...

Page 83: ...input voltage 9 25 V normal operation 3 PTC input voltage 8 74 V overheat warning 4 PTC input voltage 8 43 V overheat error 5 PTC input voltage 2 5 V open loop NOTE The CONTACTRON Speed Starter is mad...

Page 84: ...defaults Can be set during oper ation Leading alphabet Parameter name Setting range Factory default 10 PL pa rameter lock Parameter lock No unlock the parameter pro tection and set the parameters Yes...

Page 85: ...this parameter to set the active condition of the relay output terminals Can be set during opera tion Leading alphabet Parameter name Setting range Factory default 12 ID identity code Identity code R...

Page 86: ...CONTACTRON Speed Starter 86 146 PHOENIX CONTACT 109908_en_00...

Page 87: ...ing time Immediately act when the DC link circuit voltage is lower than the level Reset method Auto Reset condition Automatically reset when the DC link circuit voltage is higher than the reset level...

Page 88: ...odel Power voltage is too high Check if the input voltage is within the rated CONTACTRON Speed Starter input voltage range and check for possible voltage spikes Motor ground fault The ground short cir...

Page 89: ...ondition Reset when the input voltage is higher than reset level 9 25 V and 9 99 V Cause Corrective actions Motor blocked Clear the motor blocking The load is too large Decrease the loading Replace wi...

Page 90: ...CONTACTRON Speed Starter 90 146 PHOENIX CONTACT 109908_en_00...

Page 91: ...T RESET or activate the RESET input for 0 5 s 3 s to acknowledge the error The error codes and the corrective actions are listed below ID Display on control panel Fault name Fault descriptions 1 PHL p...

Page 92: ...values 230 V AC models 150 V AC 240 V AC input 210 V DC 110 V AC 149 V AC input 105 V DC 480 V AC models 300 V AC 480 V AC 420 V DC 220 V AC 299 V AC 210 V DC Cause Corrective actions Power off Improv...

Page 93: ...t only when the DC link voltage is lower than the reset level 230 V AC models 150 V AC 240 V AC input 210 V DC 110 V AC 149 V AC input 105 V DC 480 V AC models 300 V AC 480 V AC 420 V DC 220 V AC 299...

Page 94: ...Device overload error at Speed2 Overload Speed Starter Speed1 oLSP1 Overload Speed Starter Speed 2 oLSP2 The CONTACTRON Speed Starter detects excessive output current at Speed1 2 Reset Reset method Ma...

Page 95: ...Error codes 109908_en_00 PHOENIX CONTACT 95 146 Figure 12 1 Overload capacity Motor loading rate Operating time s...

Page 96: ...device current at Speed1 2 Reset Reset method Manual reset Cause Corrective actions Ramp time is too short Increase the ramp time Impulsive change of the load Reduce the load or increase the capacity...

Page 97: ...rheating Hot Maximum IGBT temperature is exceeded Reset Reset method Manual reset Reset condition Reset only when the IGBT temperature is 70 C Cause Corrective actions Check if the ambient temperature...

Page 98: ...er temperature ot Over temperature PTC when parameter PTC is enabled The PTC input voltage is 8 43 V Reset Reset method Manual Reset condition Reset when input voltage is 9 25 V Cause Corrective actio...

Page 99: ...hod Manual Reset condition Reset when input voltage is lower than warning condition Cause Corrective actions Faulty wiring of the PTC Check the wiring of the PTC ID Display on control panel Fault name...

Page 100: ...motor ID Display on control panel Fault name Fault descriptions 18 U V Short circuit U V Phase UV Short U V Short circuit has been de tected between U and V out put terminals before the motor starts...

Page 101: ...e of the motor Replace the motor The motor is wired incorrectly Check the wire connection between CONTACTRON Speed Starter output terminal and motor ID Display on control panel Fault name Fault descri...

Page 102: ...g code ID Display on control panel Fault name Fault descriptions 26 STO1 STO channel 1 error STO CH1 error STO1 STO channel 1 internal error Reset Reset method No Cause Corrective actions Hardware fai...

Page 103: ...otor is not galvanically isolated electrical safety The Safe Torque Off function complies with the following international standards EN ISO 13849 1 Category 4 PL e IEC 61508 SIL 3 IEC EN 61800 5 2 SIL...

Page 104: ...ce in an appropriate housing with a suitable degree of protection minimum IP54 in accordance with IEC EN 60529 For the STO and STO inputs suitably insulated fixed wires or stranded wires with end ferr...

Page 105: ...N ISO 13849 1 Specification Parameter Performance Level e Category 4 MTTFd years 399 DCavg diagnostic coverage high 99 Table 13 3 Safety parameters for IEC 61508 Part 1 7 and IEC EN 62061 high demand...

Page 106: ...CONTACTRON Speed Starter 106 146 PHOENIX CONTACT 109908_en_00...

Page 107: ...Application notes 109908_en_00 PHOENIX CONTACT 107 146 14 Application notes 14 1 Application examples without STO function 14 1 1 1 phase...

Page 108: ...CONTACTRON Speed Starter 108 146 PHOENIX CONTACT 109908_en_00 14 1 2 3 phase...

Page 109: ...Application notes 109908_en_00 PHOENIX CONTACT 109 146 14 2 Application examples with STO function Figure 14 1 Safe shutdown 2 channel 1 Emergency stop 2 Reset button...

Page 110: ...CONTACTRON Speed Starter 110 146 PHOENIX CONTACT 109908_en_00 Figure 14 2 Safe shutdown 1 channel STO 1 Emergency stop 2 Reset button...

Page 111: ...Application notes 109908_en_00 PHOENIX CONTACT 111 146 Figure 14 3 Safe shutdown 1 channel STO 1 Emergency stop 2 Reset button...

Page 112: ...CONTACTRON Speed Starter 112 146 PHOENIX CONTACT 109908_en_00 14 3 Block diagram 14 3 1 1 phase...

Page 113: ...Application notes 109908_en_00 PHOENIX CONTACT 113 146 14 3 2 3 phase...

Page 114: ...CONTACTRON Speed Starter 114 146 PHOENIX CONTACT 109908_en_00...

Page 115: ...47 63 Rated mains current A Without mains choke With mains choke 3 5 3 3 5 3 4 8 6 7 6 2 9 1 8 3 15 8 14 5 Rated output current A 4 kHz 8 kHz 16 kHz 1 7 1 4 0 9 2 5 2 1 1 4 3 2 2 6 1 8 4 3 3 5 2 4 7...

Page 116: ...Cycle mains switching per minute 1 1 1 1 1 Discharge time DC link capacitors min 3 3 3 3 3 Dimensions width x height x depth mm With mounting brackets Without mounting brackets and rotary switch 35 x...

Page 117: ...4 3 3 5 2 4 7 5 6 2 4 1 Output frequency range Hz 0 0 500 0 Power loss W 2 kHz 4 kHz 8 kHz 16 kHz at inverter disable 20 23 22 21 9 24 27 26 25 9 31 35 33 32 9 38 43 41 39 9 69 75 71 67 9 Overcurrent...

Page 118: ...brackets and rotary switch 35 x 210 x 174 7 35 x 180 x 165 45 x 210 x 189 7 45 x 180 x 180 Cooling method Heat sink Fan cooling Maximum motor cable length m EMC Compliance Category C2 EMC Compliance C...

Page 119: ...1 8 1 3 0 7 2 5 1 8 1 0 3 9 2 8 1 6 Output frequency range Hz 0 0 500 0 Power loss W 2 kHz 4 kHz 8 kHz 16 kHz at inverter disable 14 18 18 17 9 17 22 21 20 9 22 27 26 25 9 28 34 32 31 9 50 58 55 53 9...

Page 120: ...g brackets and rotary switch 35 x 210 x 174 7 35 x 180 x 165 45 x 210 x 189 7 45 x 180 x 180 Cooling method Heat sink Fan cooling Maximum motor cable length m EMC Compliance Category C2 EMC Compliance...

Page 121: ...0 7 2 5 1 8 1 0 3 9 2 8 1 6 Output frequency range Hz 0 0 500 0 Power loss W 2 kHz 4 kHz 8 kHz 16 kHz at inverter disable 16 20 19 19 9 19 23 23 22 9 24 29 28 27 9 29 36 34 32 9 51 59 56 54 9 Overcurr...

Page 122: ...ackets and rotary switch 35 x 210 x 174 7 35 x 180 x 165 45 x 210 x 189 7 45 x 180 x 180 Cooling method Heat sink Fan cooling Maximum motor cable length m EMC Compliance Category C2 EMC Compliance Cat...

Page 123: ...rated current for 3 s Tripping at 300 output current immediately Protection characteristics Motor protection Over current over voltage over heating phase loss ground fault low voltage Certifications U...

Page 124: ...permissible voltage Maximum permissible voltage Voltage low level I 0 5 mA Voltage low level 0 5 mA DC I 15 mA DC Voltage high level I 2 mA DC 3 30 15 5 15 Control current mA 15 Reaction time ms 20 L...

Page 125: ...664 1 Pollution degree 2 Overvoltage category III Indoor use only Degree of protection IP20 UL Open Type NEMA 250 Type 1 Surrounding tem perature Operation 20 C 55 C without current derating 55 C 60 C...

Page 126: ...126 146 PHOENIX CONTACT 109908_en_00 Shock Operating 15G 11 ms Compliance with IEC EN 60068 2 27 Non operating EMC Standard require ments IEC EN 61800 3 Requirements for functional safety IEC EN 6180...

Page 127: ...titude and carrier frequency 109908_en_00 PHOENIX CONTACT 127 146 A 5 Derating for altitude and carrier frequency A 5 1 Derating curve for altitude Figure A 1 Altitude derating curve Altitude m Output...

Page 128: ...curve for carrier frequency Figure A 2 230 V models Table A 6 Rated output current of 230 V models for different carrier frequencies Frequency kHz 4 8 16 Rated output current 100 82 55 0 20 40 60 80 1...

Page 129: ...temperature The maximum allowable temperature is 60 C Maximum altitude If the CONTACTRON Speed Starter is installed at an altitude of 0 m 1000 m follow normal operation restrictions For altitudes of...

Page 130: ...ntation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances IEC EN 61800 5 2 Adjustable speed electrical power drive systems part 5 2 Safet...

Page 131: ...gment digital control panel LED display Table B 1 Reference table for the seven segment digital control panel LED display Digit 0 1 2 3 4 5 6 7 8 9 Display Digit A a B b C c D d E e Display Digit F f...

Page 132: ...CONTACTRON Speed Starter 132 146 PHOENIX CONTACT 109908_en_00...

Page 133: ...3 EMC CSS 0 55 3 3 EMC CSS 0 75 3 3 EMC 20 Figure 3 3 Frame B1 CSS 1 5 1 3 CSS 1 5 3 3 21 Figure 3 4 Frame B1 CSS 0 55 1 3 CSS 0 75 1 3 CSS 0 75 3 3 22 Figure 3 5 Frame B2 CSS 0 55 1 3 EMC CSS 0 75 1...

Page 134: ...1 Figure 5 10 Grounding at a corner in a triangle configuration 42 Figure 5 11 Grounding at a midpoint in a polygonal configuration 42 Figure 5 12 Grounding at one end in a single phase configuration...

Page 135: ...g curve 1 phase input 80 Figure 10 5 480 V series derating curve 3 phase input 80 Figure 10 6 Example identity code 85 Section 12 Figure 12 1 Overload capacity 95 Section 14 Figure 14 1 Safe shutdown...

Page 136: ...CONTACTRON Speed Starter 136 146 PHOENIX CONTACT 109908_en_00...

Page 137: ...ounting clearances 27 Section 5 Table 5 1 Terminal description 32 Table 5 2 Maximum motor cable length at 4 kHz carrier frequency 1 phase 44 Table 5 3 Maximum motor cable lenght at 4 kHz carrier frequ...

Page 138: ...ltage 24VOUT 123 Table A 2 Digital input SPEED1 SPEED2 RESET 123 Table A 3 PTC TH1 TH2 124 Table A 4 Digital input STO STO 124 Table A 5 Relay output 12 NO 11 COM 14 NC 124 Table A 6 Rated output curr...

Page 139: ...l detect this Moreover an over voltage of components might occur in an IT system If the CONTACTRON Speed Starter is connected to an IT grid the IT jumper has to be removed I C Inductance Capacitance R...

Page 140: ...CONTACTRON Speed Starter 140 146 PHOENIX CONTACT 109908_en_00...

Page 141: ...ymmetric ground system corner in a triangle configuration 42 midpoint in a polygonal configuration 42 no stable neutral grounding in a three phase autotransformer configuration 43 one end in a single...

Page 142: ...85 Floating ground system 41 Frame A1 dimensions 19 Frame A2 dimensions 20 Frame B1 dimensions 21 Frame B1 with fan dimensions 21 Frame B1 with heat sink dimensions 22 Frame B2 dimensions 23 Fuses IE...

Page 143: ...Overload SPEED1 error 94 Overload SPEED2 error 94 P Parameter lock 84 Phase loss protection error 91 Phase UV short error 100 Phase UW short error 100 Phase VW short error 101 PHL 91 Power component o...

Page 144: ...ase without EMC filter 119 environmental data 125 general specifications 123 Terminals control 32 main circuit 47 power 31 tH1o 98 U Under voltage error 92 Under voltage warning 87 U V 100 UV 92 U W 1...

Page 145: ...products in your specific application in particular with regard to observing the applicable standards and regulations All information made available in the technical data is supplied without any acco...

Page 146: ...ation It can be downloaded at phoenixcontact net products Subsidiaries If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary...

Page 147: ......

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