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Philips Vari-lite VL3015LT Service Manual Download Page 32

VARI

❋

LITE - VL3015LT S

POT

 L

UMINAIRES

 S

ERVICE

 M

ANUAL

1 4

0 2 . 9 6 9 8 . 0 0 1 0   0

Troubleshooting Guide

If a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to 

“Error 

Messages” on page 13

 for more information. The chart below provides possible causes and remedies 

for each message.

Table 2-2: Troubleshooting Guide 

Message

Symptom

Description

Possible Cause and Remedy

n/a

No response to DMX 

data

DMX Failure

MCB connector disconnected...

- check MCB DATA IN connection.

n/a

Lamp douses frequently

Lamp Douse

Fan failure...

- check fans for proper connection and 

operation.

n/a

Lamp will not strike

Lamp Strike Failure

Lamp cutout switch disengaged...

- check lamp cutout switch at lamp box.

Bad lamp...

- replace lamp.

Low input voltage...

- check input power 

(must be 200 to 264 VAC)

No Sens

No control, continuous 

recalibration, and/or 

mechanism at wrong 

position

Mechanism failed to find 

sensor (reported for Blue, 

Amber, Magenta, Col-

Wheel, CTO, Gobo1, 

Index1, and Gobo2)

Motor power not connected...

- connect motor power.

Sensor not connected...

- connect sensor.

Interconnect board not connected securely...

- check connection, inspect for bent pins.

Movement restricted or impeded...

- remove obstruction, check cable routing, 

and/or check voltage at MCB test point.

n/a

Luminaire does not 

power-up

No power

Not plugged in...

- ensure A/C cable is connected to power 

source.

- ensure A/C cable properly constructed.

Pan/

Encoder/

Fail

Luminaire will not pan

Pan Encoder Failure

MCB pan/tilt connector disconnected...

- connect MCB pan/tilt connector (J8).

Pan motor disconnected

- connect pan motor power.

Encoder faulty...

- replace pan end-of-travel/encoder sensor 

assembly.

Tilt/

Encoder/

Fail

Luminaire will not tilt

Tilt Encoder Failure

MCB pan/tilt connector disconnected...

- connect MCB pan/tilt connector (J8).

Tilt motor disconnected

- connect tilt motor power.

Encoder faulty...

- replace tilt end-of-travel/encoder sensor 

assembly.

Summary of Contents for Vari-lite VL3015LT

Page 1: ......

Page 2: ...tal Street Dallas Texas 75238 USA This manual is for informational use only and is subject to change without notice Philips Vari Lite assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual Version as of 04 June 2013 Part number 02 9698 0010 0 VL3015LT Spot Luminaires Service Manual 2013 Vari Lite a Philips group company All Rights...

Page 3: ...n the RMA pack the unit in a secure shipping container or in its original packing box Fill out the RMA form included at the end of this manual and place in shipping container along with a copy of your invoice if available Write the RMA number legibly on or near the shipping address label and return the unit freight prepaid to Philips Vari Lite 10911 Petal Street Dallas Texas 75238 USA Attention Wa...

Page 4: ... to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense Declaration of Conformity We Philips Lighting B V 10911 Petal Street Dallas Texas 75238 USA declare under our responsibility for the products The designated products are in conformity with the e...

Page 5: ...p types VL3015LT Spot Luminaires is supplied with an Osram HTI 1500 D7 60 metal halide lamp or other lamps as approved by Vari Lite Installing another type of lamp not approved by Vari Lite may be hazardous 2 Luminaires may be mounted on any type of surface as long as mounting instructions are followed See instructions detailed in this manual 3 Note distance requirement from combustible materials ...

Page 6: ... which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury and or fire from broken lamp particles being discharged 4 Wear eye protection when relamping 5 Appropriate safety equipment gloves eye protection should be used when handling damaged lamps 6 If lamp is...

Page 7: ...yp Osram HTI 1500 D7 60 metal halide lamp bevor Sie die jeweiligen Lampen ersetzen Die Installation eines anderen Lampentyps kann gefährlich sein 2 Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden solange Sie die Montageanweisungen befolgen Detaillierte Hinweise finden Sie in diesem Handbuch 3 Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI LITE Sche...

Page 8: ...mpen erfolgt unter Hochdruck und bei hohen Temperaturen Sollte die Lampe zerbrechen besteht die Gefahr von Körperverletzung bzw von Feuer das von Lampenteilen ausgelöst werden kann 4 Tragen Sie beim Austausch der Lampen einen Augenschutz 5 Die geeignete Sicherheitsausrüstung Handschuhe Augenschutz sollte beim Umgang mit beschädigten Lampen verwendet werden 6 Wenn die Lampe mit bloßen Händen berühr...

Page 9: ...ilisés uniquement avec certaines type de lampes Vérifier le type de lampe Osram HTI 1500 D7 60 metal halide lamp avant de remplacer les lampes L installation d un autre type de lampe peut poser un danger 2 Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont respectées Voir les explications détaillées dans ce guide 3 Vérifier la distance à respecter en...

Page 10: ...lures sur la peau et une inflammation des yeux De plus les lampes à arc fonctionnent sous haute tension à de très hautes températures Si la lampe se casse les particules de la lampe cassée peuvent causer blessures et ou incendie en s éparpillant 4 Se protéger les yeux pour remplacer la lampe 5 Utiliser des appareils de protection appropriés gants protection des yeux pour manier des lampes endommag...

Page 11: ...usadas solamente con algunas lámparas Tome nota del tipo de lámpara Osram HTI 1500 D7 60 metal halide lamp antes de reemplazarla Instalación de otro tipo de lámpara puede ser peligroso 2 Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las instrucciones de instalación Vea las instrucciones detalladas en este manual 3 Tome nota de los requerimientos de distanci...

Page 12: ...emaduras a la piel e inflamación a los ojos Además las lámparas de arco operan a alta presión y muy alta temperatura Si la lámpara se rompe puede existir el peligro de lesiones al personal o un incendio ocasionado por las partículas de la lámpara rota que se caen 4 Use protección para los ojos cuando vuelve a colocar una lámpara nueva 5 Use un equipo de seguridad apropiado guantes protección para ...

Page 13: ...FOREWORD 02 9698 0010 0 xi ...

Page 14: ...VARI LITE VL3015LT SPOT LUMINAIRE SERVICE MANUAL xii 02 9698 0010 0 ...

Page 15: ...uminaire Self Tests 10 Calibration Sequence VL3015LT Spot Luminaire 10 Auto Recalibration 11 Partial Recalibration 11 Sensor Testing 11 Troubleshooting Error Messages 13 Troubleshooting Guide 14 Maintenance Procedures Lamp Replacement 16 Align Lamp 17 Gobo Replacement Gobo Wheels 1 2 and 3 18 Fixed Color Filter Replacement 21 Ballast Assembly Replacement 23 Color Dimmer Strobe Assembly Replacement...

Page 16: ...lacement 52 Fan Regulator Board Upper Enclosure Replacement 53 Pan Lock Replacement 54 Gobo Timing Adjustments 56 Gobo Gear Planet Alignment 58 Gobo Gear Planet Alignment continued 59 Chapter 3 Illustrated Parts Breakdown Drawing Trees VL3015LT Spot Luminaire 62 Top Assembly Included Items Kit VL3015LT Spot 65 VL3015LT Spot Luminaire 67 Generic Luminaire Assembly 70 Head Cover Assembly 73 Gobo Cla...

Page 17: ...ound Cable Assembly 134 Head to Back Cap Ground Cable Assembly 135 Ignitor to Relay Cable Assembly 136 Yoke Fan Cable Assembly 137 Data I O Link Cable Assembly 138 Ballast to Controller Cable Assembly 139 Lamp Supply to Relay Cable Assembly 140 Display Cable Assembly 141 AC Input Connector Cable Assembly 142 Iris Fan Cable Assembly 143 36V Interconnect Cable Assembly 144 36V Yoke Reg PCB Cable Ass...

Page 18: ...er Cable Assembly 158 36V Supply Cable Assembly 159 Optics Bulkhead Cable Assembly 160 Ignitor to Lamp Socket Cable Assembly 161 LVS Chassis Ground Cable Assembly 162 Appendix A Technical Notices Bulletins VL3015LT Spot Luminaires 163 Technical Notices 163 Technical Bulletins 163 ...

Page 19: ...ted Warranty card included in the product shipping package for more information Additional Documentation For complete installation and operation instructions refer to the VL3015LT Spot Luminaire User s Manual This manual is only available in electronic PDF format VL3015LT Spot Luminaire User s Manual 02 9698 0002 Note The user s manual is available on the Philips Vari Lite web site at www vari lit...

Page 20: ...es and documentation please visit our website at www vari lite com and follow the Support link Technical Bulletins and Notices Technical bulletins concerning the latest changes to VARI LITE equipment are issued from the Dallas Texas USA office They are documentation supplements that contain procedures for equipment upgrades retrofits and repairs not found in the existing manuals Operator technical...

Page 21: ...02 9698 0010 0 3 CHAPTER 1 Description This chapter contains descriptions of luminaire features and components Features Components Principles of Operation ...

Page 22: ...gobo effects wheels combine to each offer four rotatable indexable gobo positions and one open position Edge and Pattern Focus Variable beam focus to soften edges of gobos or spots Remarkable depth of field capability allows morphing effects between all pattern and effects wheels Frost Prism Capability Independent rotating and indexing 3 facet prism as well as an independent variable frost glass P...

Page 23: ...rd Board MCB tilt motor ignitor and cooling fans ENTER MENU DATA THRU DATA IN AC IN AC Input Data In Data Thru Product Label ID Menu Display Used to input manual commands program test set defaults and access internal status information CAUTION RISK OF EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION DO NOT OPERATE WITHOUT COMPLETE LAMP ENCLOSURE IN PLACE OR WHEN LENS IS DAMAGED ATTENTION RISQUE D INCEN...

Page 24: ...oke Arm Contains three rotating gobo effects wheels and iris Rotating Gobo Assembly mechanism Contains fixed color wheel dimmer mechanism strobe Color Assembly mechanism CYM color mixer Cover and CTO color correction Head Cover attached by tether Head Cover attached by tether Houses lamp and reflector Provides knobs for lamp Backend Assembly adjustment Head Fan Assembly Enclosure Assembly see page...

Page 25: ...emblies not shown for clarity Input Connector Wiring Wire Connection Green Yellow AC Ground Blue AC Neutral Brown AC Line International Harmonized Standard Enclosure Top Covers Fan Assembly Enclosure Bottom Ventilation Cover 36 VDC Low Voltage Power Supply Input Panel Assembly Contains DMX Input PCB AC Input and Menu Display Luminaire Handles Universal Arc Ballast Pan Tube Assembly Module 1200W 16...

Page 26: ...SWITCH LAMP FAN 1 24V 15V TRANSFER FAN TILT MOTOR TILT ENCODER TILT EOT SENSOR PAN ENCODER PAN MOTOR OPTICS COLOR COLOR GOBO GOBO COLOR DAUGHTER ZOOM EDGE IGNITOR YOKE TO CHASSIS GROUND EMI GROUND BALLAST POWER LVS TO MCB POWER LVS GROUND LVS TO EMI PAN TILT HARNESS LAMP WIRES TO RELAY BACK CAP SWITCH 36V INPUT FROM MCB TO INTERCONNECT LAMP FAN 2 COMMON MODE CHOKE VOLTAGE REG PCB YOKE AC INPUT LAM...

Page 27: ... Maintenance Procedures WARNING All maintenance procedures are to be performed with power removed from the luminaire Never remove cover or backcap while lamp is in oper ation WARNING Maintenance repairs and adjustments should only be performed by a qualified factory trained service technician at an Authorized VARI LITE Service Center ...

Page 28: ...ire User s Manual 02 9698 0002 This manual is available on the Vari Lite web site in the product download section at www vari lite com Calibration Sequence VL3015LT Spot Luminaire The following is an outline of the luminaire s standard calibration sequence Phase 1 Tilt Strobe Color Wheel 1 Color Wheel 2 Iris Dimmer Phase 2 Pan CTO Cyan Yellow Magenta Phase 3 Move Tilt Gobo1 Gobo2 Gobo3 Prism Gobo1...

Page 29: ... and Shutter Hold DMX value 140 for 3 seconds then 0 recals Dimmer and Strobe Sensor Testing Most mechanisms within the VL3015LT Spot Luminaires are equipped with either optical or magnetic sensors The VL3015LT Spot Luminaire master control board MCB has labeled test points for reading DC voltages at each sensor Testing is best performed with a digital voltmeter for sensor readings or an Oscillosc...

Page 30: ...arding lamp control The douse command applies a PWM signal to the out line which can be metered with a simple DC voltage multi meter and will read approx 4vdc When the lamp on command is given this will change depending on which lamp level is selected within the menu or from the console refer to the VL3015LT Spot Luminaire User s Manual On at full power will be one half 1 2 PWM which will meter at...

Page 31: ...rained and qualified service technician or at an Authorized VARI LITE Service facility Table 2 1 Error Messages Display Message OK No Errors Found Pan Encoder Fail Pan encoder failure Tilt No Sens Tilt sensor not found Tilt Encoder Fail Tilt encoder failure Index1 No Sens Gobo 1 Index sensor not found RotGobo1 No Sens Rotating Gobo wheel 1 sensor not found Index2 No Sens Gobo 2 Index sensor not fo...

Page 32: ...chanism at wrong position Mechanism failed to find sensor reported for Blue Amber Magenta Col Wheel CTO Gobo1 Index1 and Gobo2 Motor power not connected connect motor power Sensor not connected connect sensor Interconnect board not connected securely check connection inspect for bent pins Movement restricted or impeded remove obstruction check cable routing and or check voltage at MCB test point n...

Page 33: ...CB connector disconnected check MCB connector at J11 Check Interconnect board n a Zoom Edge or beam spreader mechanisms will not move Zoom Edge or Beam Spreader Failure MCB connector disconnected check MCB connector at J10 Check Interconnect board n a Gobo or iris mecha nisms will not move Gobos or Iris Failure MCB connector disconnected check MCB connector at J9 Check Interconnect board n a Self ...

Page 34: ...lace lamp Step 1 Ensure power is removed from luminaire Step 2 At rear of luminaire head loosen four 1 4 turn screws and slide lamp box back and out it is hinged Step 3 One side at a time using a small flat blade screwdriver carefully pry lamp from socket and remove current lamp Step 4 Position new lamp with dimple side down One side at a time press lamp lock lever forward and insert lamp connecto...

Page 35: ...naire Step 2 At Menu Display select Lamp from Config menu refer to user s manual for menu operation If using console set intensity to 100 open beam size iris and focus for hard edge Step 3 Position beam on a white wall at a distance of 10 to 20 feet Step 4 At backcap using X Y and Z adjustment knobs adjust beam as required Figure 2 2 Aligning Lamp Lamp Alignment Knobs CAUTION RISK OF EXPOSURE TO E...

Page 36: ...em within the fixture to offer optimum versatility performance The gobos supplied in the standard factory configuration have been tested in their respective original positions to protect their service life including when morphed between wheels 1 and 3 Note For standard factory gobo gag loads and position please refer to VL3015LT Spot Gobo Effects Control on page 30 of this manual Users can load th...

Page 37: ...tating gobo Step 1 Remove power from luminaire Step 2 As illustrated in Figure 2 3 remove top and or bottom head cover by loosening four 1 4 turn screws to access the three gobos wheels a To access Wheel 1 and 3 remove bottom cover as shown in Figure 2 3 b To access Wheel 2 remove top cover as shown in Figure 2 3 Figure 2 3 Head Covers Removal Top Head Cover Bottom Head Cover 1 4 Turn Screw 4 per ...

Page 38: ...uctions contained in the product user s manual Step 5 Remove current gobo by carefully pressing on edges of gobo carrier with fingers pressing gobo toward front end of luminaire toward lens and out of wheel Figure 2 4 Replacing Gobos Step 6 Install new gobo as follows a Align three tabs on gobo carrier with three notches in wheel gobo can only be oriented in one direction b Insert gobo carrier int...

Page 39: ...rotate the mixed color wheels to position the cut outs next to the filter you are changing Step 6 Gently press the color filter toward the lamp until it is free of the lock pins Remove filter Step 7 Orienting coated side of filter towards lamp slide new filter under the spring clip until it is securely retained by the lock pins Step 8 Replace the head cover To replace a fixed color filter on Color...

Page 40: ...the lock pins Step 7 Replace the head cover Figure 2 5 Replacing a Color Filter Top Head Cover 1 4 Turn Screw Color Wheel see detail CAUTION Do not touch filter with bare fingers Wear cotton gloves Color Filter Head covers are attached by tethers Bottom Head Cover Assembly With Color Wheels Note shown removed for clarity only Do not remove assembly Fixed Color Wheel Color Filter FIXED COLOR WHEELS...

Page 41: ... 8 PPZ screws CAUTION Be careful not to damage lens during next step Step 4 Carefully lay luminaire on its side ensuring that lens does not come into contact with any surface Step 5 At bottom of enclosure remove four 1 4 20 x 3 4 socket screws and 1 4 split lock washers and remove ventilation cover Figure 2 6 Ballast Cover Handle Removal Step 6 Remove both handles by removing two 10 32 x 3 4 SCB s...

Page 42: ...p wires through ferrite core Step 13 At bottom of enclosure remove three 8 32x3 8 PFZ screws and four 8 32x3 8 PPZ screws which secure ballast module to enclosure Step 14 Remove ballast module Step 15 Install replacement assembly by performing previous steps in reverse order Figure 2 7 Ballast Replacement 1200 1650 Watt Some components not shown for clarity NOTE Cable must be routed through Ferrit...

Page 43: ...op cover is easily identified as follows maneuver head so the printing on the label on the rear of the head assembly is oriented correctly Step 3 At interconnect board note positions and disconnect the following wiring a Fan wiring J13 and J16 b Wiring at J6 and J7 Step 4 Loosen four captive screws two per clamp and remove clamps Note Do NOT remove long phillips head screw it serves as a handle St...

Page 44: ...iring cables make note of all wire cable routing Step 4 Remove Color Dimmer Strobe Assembly as described in Color Dimmer Strobe Assembly Replacement on page 25 Step 5 Disconnect head cable from Color Assembly Interconnect PCB remove wiring from Transfer Fan clips Step 6 At interconnect board disconnect the wiring at J10 J11 J3 and J12 Step 7 At Gobo Iris Assembly clamps loosen four 6 32 captive sc...

Page 45: ...e both Color Dimmer Strobe and Gobo Iris Assemblies See Color Dimmer Strobe Assembly Replacement on page 25 and Gobo Iris Assembly Replacement on page 26 for removal instructions Step 3 Open dual fan assembly Step 4 Remove two 3 62 x 1 4 PPZ screws securing air diverter Remove air diverter and set aside Step 5 As shown in Figure 2 10 remove four 4 40 x 1 3 8 PPZ screws Step 6 Carefully remove UV R...

Page 46: ...NUAL 28 02 9698 0010 0 Reflector Replacement continued Figure 2 10 Reflector UV Glass Assembly Removal 4 40 x 1 3 8 screws 4 UV Reflector Assembly Disconnect Springs Reflector Clamp Spring not shown for clarity Assembly Removal Reflector Alignment ...

Page 47: ...he leg to the left the board side leg is the leg to the right Step 2 At board side leg remove yoke leg cover by removing four 6 32x3 8 PTB screws CAUTION Always use anti static precautions when working with PCBs Step 3 Disconnect wiring harness connectors J2 on daughter board J8 J9 J10 J11 and J12 Step 4 Remove two 6 32 x 3 8 PPZ screws and remove daughter board Step 5 Remove two 6 32 x 1 4 stando...

Page 48: ...cautions when working with PCBs Step 3 Disconnect ignitor PCB wires by removing four screws which secure wire ring terminals to PCB and remove ignitor PCB WARNING Ensure that only these screws are used for wire ring terminals removed in Step 3 DO NOT USE SUBSTITUTES Step 4 Remove four 6 32 x 3 8 LG PPZ SEMS screws and remove ignitor PCB Step 5 Replace by performing previous steps in reverse Note M...

Page 49: ...erclockwise until it stops then look at the luminaire while facing the input panel The tilt side leg is the leg to the left the board side leg is the leg to the right Step 2 At board side leg remove yoke leg cover by removing four 6 32x3 8 PTB screws CAUTION Always use anti static precautions when working with PCBs Step 3 Remove MCB by following removal instructions Main Control Board MCB Replacem...

Page 50: ...g any maintenance Step 2 Remove top head cover by loosening four quarter turn captive locking screws Top cover is identifiable as the cover on top when back label is such that words are displayed correct side up Note Before disconnecting any wiring cables make note of all wire cable routing Step 3 Disconnect all wiring from interconnect PCB assembly Step 4 Remove six 6 32 x 1 4 PPZ SEMS screws and...

Page 51: ...y Replacement on page 26 for removal instructions Step 4 Remove front cover by removing four 10 32 x 1 2 PPB screws Step 5 At interconnect PCB assembly disconnect optics wiring harness from J1 Noting placement cut cable ties holding optics wiring harness to interconnect board mount Step 6 Open dual fan assembly Step 7 At bottom of optics remove four 6 32 x 1 2 PPZ SEMS screws CAUTION Make sure to ...

Page 52: ...enance Step 2 Remove both head covers by loosening four quarter turn captive locking screws on each cover Step 3 At Frost Prism assembly disconnect all wiring and cut all cable ties Make note of placement refer to photos and descriptions contained in Zoom Optics Frost Prism Cable Routing Reference on page 35 for additional information Step 4 Remove four 6 32 x 3 8 PFZ screws and remove assembly fr...

Page 53: ...tor Cable on page 36 Lens Group Motor Cables on page 36 Frost Motor and Sensor Cables on page 36 Prism Sensor Cable on page 37 Frost Sensor Cable on page 37 Lens Group C Motor Cable Lens group C motor cable should run wire through cable tie saddle installed low on carrier It should be secured so cable goes out and away from lens and cannot be caught during movement It should run to farthest forwar...

Page 54: ...nd Sensor Cables All cables should be routed to the back of the lens group Frost motor and sensor cables should be neatly routed over the lens using the wire tie holes on the plate Both cable tie saddles should be used to secure cables on lens carrier Cables should be tight along lens group so they do not fall into the beam Slack should be left at bottom so lens group can travel freely Tied tightl...

Page 55: ...or connection and under motor as shown After securing cables insure prism assembly moves freely in and out without coming into contact with cables Frost Sensor Cable Frost sensor cable should be secured next to motor connection and under motor as shown After securing cables insure frost assembly moves freely in and out without coming into contact with cables ...

Page 56: ...ion Allow it to cool completely before performing any maintenance Step 2 Remove optics from fixture following procedure described in Zoom Optics Assembly Replacement on page 33 Step 3 Remove zoom tray light baffle by removing two 8 32 x 3 8 PPB SEMS screws Note In next step do not disconnect wiring just move mount to side Step 4 Remove zoom mount by removing three 8 32 x 3 8 PPB SEMS screws Move a...

Page 57: ...om mount at motor to be replaced by a Removing one 8 32 x 5 8 PPZ SEMS screw and nut b Noting orientation of lens lift lens strap and remove lens c Remove lens mount from rail truck by removing four M3 x 8mm PPZ SEMS screws d Carefully remove lens mount with motor attached from linear rail Step 9 At motor remove four M3 x 0 5 x 8mm LG PFZ screws and remove motor Step 10 Replace following the steps...

Page 58: ...in reverse order Note Make sure wiring is not pinched during installation When tightening four 10 32 x 1 2 PPZ screws that mount Pan Motor Assembly you must tighten in a CLOCKWISE pattern starting with screw in lower left hand side from spring To remove and replace tilt motor belt Step 1 Follow instructions outlined in To remove and replace tilt motor above WARNING You must remove all power from l...

Page 59: ...inched during installation When tightening four 10 32 x 1 2 PPZ screws that mount Pan Motor Assembly you must tighten in a CLOCKWISE pattern starting with screw in lower left hand side from spring Figure 2 18 Tilt Motor Assembly Replacement Tilt Motor Head not shown for clarity NOTE Assembly Spring Sensor Bracket Tilt Belt ...

Page 60: ...elt from tilt pulley Step 5 Remove four 10 32x1 2 PPZ screws Be mindful of tensioning springs Step 6 Disconnect wiring and remove tilt assembly Step 7 On tilt assembly remove two 4 40x1 4 LG PPZ screws and remove encoder PCB Step 8 Replace by performing steps 2 through 7 in reverse order Note Make sure encoder disk passes through sensor when installing encoder PCB and wiring is not pinched during ...

Page 61: ...l completely before performing any maintenance Step 2 At tilt side leg remove yoke leg cover by removing four 6 32 x 3 8 PTB screws Step 3 At sensor bracket remove two 10 32 x 1 2 PPZ screws and remove bracket Step 4 Disconnect wiring from Tilt Encoder PCB Step 5 At sensor remove two 6 32 x 3 8 PPZ screws and remove sensor from bracket Step 6 Replace by performing previous steps in reverse order F...

Page 62: ...ely before performing any maintenance Step 2 Remove Tilt Motor and Belt following instructions outlined in Tilt Motor Assembly and Tilt Belt Replacement on page 40 Step 3 Remove Pan Tube Wire Protection Bushing Step 4 Using a 2 5 mm Allen Wrench remove Tilt Pulley by removing three M5 x 10MM STL CUP PT screws Step 5 At Tilt Lock remove four 6 32x3 16 PPZ screws and washers Noting orientation remov...

Page 63: ...tep 6 Remove pan motor side handle by removing two 10 32 x 3 4 SCB screws Step 7 At enclosure bottom remove two 6 32 x 1 4 PPB screws and pan motor side cover Step 8 At side of enclosure remove two 6 32 x 3 8 PFZ screws and two 6 32 KEPS nuts that hold two cable saddles Pull wiring out of way of pan motor Step 9 Disconnect wiring from pan encoder PCB Step 10 At pan encoder PCB remove two 4 40 x 1 ...

Page 64: ...om LVS and fan DC regulator board c Disconnect DMX wire from DMX PCB d Disconnect Display wire from Display e Remove ground wire from chassis Step 4 Remove pan motor assembly See To remove and replace pan motor assembly on page 45 Step 5 Pass wire through routing hole in chassis Step 6 Remove belt Step 7 Replace by performing previous steps in reverse Note Make sure wiring is not pinched during in...

Page 65: ...during next step Step 2 Carefully lay luminaire on its side ensuring that lens does not come into contact with any surface Step 3 At bottom of enclosure remove four 1 4 20 x 3 4 socket screws and 1 4 split lock washers and remove ventilation cover Step 4 At encoder PCB remove two 4 40 x 1 4 PPZ screws Step 5 Disconnect wiring from encoder board Step 6 Replace by performing previous steps in revers...

Page 66: ...ct wiring Including ground wire ground wire green yellow AC ground wire is a ring terminal You remove the screw to remove ground wire Ring terminal connection Must remove screw completely to remove wire Step 4 Remove one 6 32 x 3 8 LG PPZ screw Note this is the same screw mounting FAN DC regulator board Step 5 Loosen two 6 32 x 3 8 LG PPZ screws and slide LVS towards upper enclosure fan to remove ...

Page 67: ...wing instructions in Power Supply LVS Replacement on page 48 Step 3 At Display PCB remove two 6 32 x 3 8 PPZ screws remove Display stiffener bracket and lift PCB out of slot on bottom of chassis Step 4 Carefully disconnect wiring from PCB Note When installing check that all four menu buttons press in before tightening two 6 32 x 3 8 PPZ screws Step 5 Replace by performing steps in reverse order Fi...

Page 68: ...S Replacement on page 48 Step 3 Disconnect wiring from PowerCon connector Step 4 At front panel remove two 4 40 x 3 8 PFB screws Step 5 Pull Connector to inside of enclosure Remove connector from Neutrik backing plate Plate will be used for new connector Step 6 Replace in reverse order Note Brown wire is Line Blue wire is Neutral and Green Yellow wire is Earth Ground Step 7 Replace by performing s...

Page 69: ...ng instructions in Power Supply LVS Replacement on page 48 Step 3 At DMX PCB assembly disconnect wiring from PCB Step 4 At front panel remove four 4 40 x 3 8 PFB screws Step 5 Remove PCB to inside of enclosure Note When installing always ensure the release for the female XLR is on the outside of the panel and moves freely when pushed Step 6 Replace by performing steps in reverse order Figure 2 27 ...

Page 70: ...ol completely before performing any maintenance Step 2 Remove LVS following instructions in Power Supply LVS Replacement on page 48 Step 3 Disconnect fan wiring from voltage regulator board Step 4 Note placement of and cut cable ties as required Also note wire routing Step 5 At fan remove three 6 32 x 3 8 PPZ screws and remove fan Step 6 Replace by performing steps in reverse order Figure 2 28 Upp...

Page 71: ...losure remove two 6 32x1 4 PPB SEMS screws from display side cover and remove cover Step 3 At Fan Regulator Board Assembly 22 9698 0690 remove one 6 32 x 3 8 PPZ SEMS screw securing assembly to LVS Step 4 Disconnect wiring from Fan Regulator Board Step 5 Remove two 4 40x1 4 PPSS screws and remove Regulator Board from mounting plate Step 6 Replace by performing steps in reverse order Figure 2 29 Fa...

Page 72: ... remove cover Figure 2 30 Enclosure Covers Removal Step 3 At display side front cover remove two 6 32 x 3 8 PPZ screws from each corner CAUTION Be careful not to damage lens in the next step Step 4 Carefully lay luminaire on its side ensuring that lens does not come into contact with any surface Step 5 At bottom of enclosure remove four 1 4 20 x 3 4 socket screws and 1 4 split lock washers and rem...

Page 73: ...and remove Upper Enclosure Air Duct Step 9 Remove two 10 32 Hex nuts holding pan lock in place Note When removing note placement of springs flat washers glides pan lock spring especially note orientation and pan lock cover Step 10 Replace in reverse order Figure 2 31 Pan Lock Removal and Replacement Some components not shown for clarity NOTE 10 32 Hex Nut Washer Glide Plate Spring Pan Lock Glide P...

Page 74: ... Figure 2 34 To time gobo wheels Step 1 Align all holes in wheels as shown below Step 2 Insert a 3 long 4 or M3 screw or 0 125 diameter pin completely through aligned holes in wheel and bulkhead plates as shown This will lock the wheels in the open position Figure 2 32 Gobo Wheel Timing Adjustments Step 3 To time each gobo wheel first align planet gear timing mark with hole in wheel Loosen index b...

Page 75: ...mpletely through aligned holes in wheels and both bulkheads as shown This will lock the wheels in the open position Adjust individual wheels as follows First align planet gear timing mark with hole in wheel Loosen index belt just enough to slip teeth and rotate index pulley to center slot in optical sensor Reset tension on belt and verify that pulley slot is still centered in sensor and sensor is ...

Page 76: ...Step 3 Rotate center gear clockwise until timing mark is directly facing Position 6 Step 4 Lift edge of center gear slightly so that it will not turn while at same time rotating Position 6 gear until timing mark is directly across from center gear timing mark Lower center gear into place and verify alignment Step 5 Set remaining planet gears by following same procedure When all gears are aligned r...

Page 77: ...en 1 2 3 4 5 Alignment Mark 2 Rotate center gear clockwise until timing mark is directly across from Position 2 Rotate Position 2 gear until timing marks align Align both marks 2 3 3 Align remaining gobo gears using the same method 1 Start with center gear timing mark facing Position 1 open 4 Verify alignment of all marks and adjust as necessary Align Marks ...

Page 78: ...VARI LITE VL3015LT SPOT LUMINAIRES SERVICE MANUAL 60 02 9698 0010 0 Notes ...

Page 79: ...HAPTER 3 Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL3015LT Spot Luminaire assemblies Drawing Trees Top Assembly Head Assembly Yoke Assembly Enclosure Assembly Cable Assemblies ...

Page 80: ...inued Next Page Continued Next Page Color Clamp Assembly 22 9678 0694 Rev A 36V Interconnect Cable Assembly 25 9698 0011 Rev 0 36V Yoke Reg PCB Cable Assembly 25 9698 0012 Rev A Optics MCB to Interconnect Cable Assembly 25 9698 0109 Rev A Gobo MCB to Interconnect Cable Assembly 25 9698 0209 Rev B Color MCB to Interconnect Cable Assembly 25 9698 0409 Rev C Transfer Fan to Interconnect Cable Assembl...

Page 81: ...26 Rev C Yoke Fan Cable Assembly 25 9678 0758 Rev A 24V Relay to Interconnect Cable Assembly 25 9698 0015 Rev A Upper Enclosure Assembly 21 9698 0800 Rev N Continued Next Page Fixed Color Wheel 1 Assembly 21 9698 1484 Rev B Strobe System Assembly 21 9698 2404 Rev D Interconnect to Color Cable Assembly 25 9698 0410 Rev B Top Strobe Blade Assembly 21 9698 2437 Rev B Bottom Strobe Blade Assembly 21 9...

Page 82: ...ust Fan Assembly 21 9679 0811 Rev A Input Panel Assembly 21 9698 0805 Rev C LVS Chassis Ground Cable Assembly 25 9661 1514 Rev A Data I O Link Cable Assembly 25 9678 0813 Rev A Chassis To Yoke Ground Cable Assembly 25 9661 1520 Rev C Lamp Supply to Relay Cable Assembly 25 9678 0829 Rev A Ballast to Controller Cable Assembly 25 9678 0816 Rev A Pan Tilt Cable Assembly 25 9698 0801 Rev A Display Cabl...

Page 83: ...LT PRODUCT DOCUMENTATION USER 7 22 9661 1636 2 EA FAB ASSY BRACKET TRUSS HOOK 8 41 6098 7029 1 EA GOBO ASSY ALPHA RAYS POS 1 2 9 41 6098 5011 1 EA GOBO ASSY NIGHT SKY POS 1 3 10 41 6098 4003 1 EA GOBO ASSY RAY POS 1 4 11 41 6098 7015 1 EA GOBO ASSY BLOCK BREAKUP POS 1 5 12 41 6098 8513 1 EA GAG ASSY PLOWED POS 2 2 13 41 6098 8506 1 EA GAG ASSY DROPLETS POS 2 3 14 41 6098 8511 1 EA GAG ASSY ON THE ...

Page 84: ... Do not handle lamp with bare hands When handling it is best to wear clean cotton gloves in order to keep the lamp s glass as dirt and grease free as possible 6 5 4 7 x2 1 20 3 2 8 Alpha Rays 9 Night Sky 10 Ray 11 Block Breakup 12 13 14 15 Plowed Gag Droplets Gag On the Rocks Gag Pangea Gag 16 17 18 19 Circle of Ovals Multi Color Circles Pebbles Uneven Bars ...

Page 85: ... 13 24 9698 0700 1 EA MCB ASSY MAIN CONTROLLER VL3015LT 14 24 9698 2680 1 EA ASSY INTERCONNECT PCB 25 9698 0011 1 EA CABLE ASSY 36V INTERCONNECT not shown 25 9698 0012 1 EA CABLE ASSY YOKE VOLTAGE REG BOARD not shown 25 9698 0109 1 EA CABLE ASSY OPTICS MCB TO INTERCONNECT not shown 25 9698 0209 1 EA CABLE ASSY GOBO MCB TO INTERCONNECT not shown 25 9698 0409 1 EA CABLE ASSY COLOR MCB TO INTERCONNEC...

Page 86: ...POT LUMINAIRE SERVICE MANUAL 68 02 9698 0010 0 24 55 2233 2001 8 EA DZUS RAPIER MINI CLIP ON RETAINER 25 55 6677 0033 4 EA WASHER 0 281 OD 0 125 ID 0 032 THK 26 22 9678 0693 1 EA ASSY GOBO CLAMP No Item Qty UM Description ...

Page 87: ...15LT SPOT LUMINAIRE 02 9698 0010 0 69 3 VL3015LT Spot Luminaire continued Figure 3 5 VL3015LT Spot Luminaire 16 x8 8 11 x2 10 x2 2 15 18 x4 17 x8 6 1 13 23 x2 25 x4 18 x2 5 x2 19 x2 12 9 x2 4 22 x4 14 7 3 24 x8 21 x4 26 ...

Page 88: ...Y HEAD OPTICS 9 21 9698 0700 1 EA ASSY YOKE 10 21 9698 0707 1 EA ASSY DRIVEN PULLEY 11 21 9698 0800 1 EA UPPER ENCLOSURE 12 53 2019 0004 4 EA NUT 3 8 16 X 7 32 THK HEX JAM G 13 53 5565 0250 1 EA SCREW 6 32 X 1 4 PFB UNDERCUT 14 53 6505 0020 5 EA BOLT 1 4 28 X 3 4 HEX HD GRD 8 15 53 6505 0026 4 EA BOLT 1 4 20 X 1 2 HEX HD 16 53 6513 0044 3 EA SCREW M5 X 10MM STL CUP PT 17 53 6539 0001 4 EA WASHER 3...

Page 89: ...IRE ASSEMBLY 02 9698 0010 0 71 3 28 55 6677 0045 4 EA WASHER 0 260 ID 0 500 OD 0 030 THK 29 55 6799 0001 2 EA SHIM 1 3 8 ID 1 7 8 OD 0 010 THK SS 30 55 6799 0002 2 EA SHIM 1 3 8 ID 1 7 8 OD 0 005 THK SS No Item Qty UM Description ...

Page 90: ...on and orientation of safety tether Detail B Detail A Detail A 7a 7b 7c 7d 21 x4 27 x8 28 x4 3 x4 4 x4 20 x2 5 6 12 x2 17 x2 15 x2 22 17 x2 13 23 x2 22 12 x2 19 25 2 1 9 11 18 x4 14 x5 26 x5 29 x2 B Detail B INSTALL ITEMS 24 25 AS SHOWN BETWEEN ITEM 19 AND ITEM 5 IF SNAP RING WILL NOT SEAT IN GROOVE PROPERLY WITH BOTH ITEMS 24 25 INSTALLED REMOVE ITEM 25 005 THK AND LEAVE ITEM 24 010 THK ...

Page 91: ...8 0696 1 EA FOAM FRAME HEAD COVER 4 12 9698 0610 1 EA PAINTED HEAD COVER VL3015LT 5 53 5655 0250 4 EA SCREW 6 X 1 4 PPZ PLASTIC THD 6 53 6558 0003 1 EA SCREW 6 32 X 3 8 PPZ PLASTIC THD 7 55 2233 2003 4 EA DZUS RAPIER 1 4 TURN STUD RETAINER 5 MM 8 55 2233 2008 4 EA DZUS RAPIER 1 4 TURN STUD 5 MM 14MM 9 55 6599 0001 4 EA WASHER FLAT BLACK 10 6 8 x4 Bottom View Note secure foam by driving four screws...

Page 92: ...with Cover Support Assembly No Item Qty UM Description 1 10 9698 0626 1 EA COVER SUPPORT CLAMP 2 12 9678 0691 1 EA GOBO CLAMP 3 53 6525 0188 1 EA SCREW 6 32 X 3 16 LG PPZ SEMS 4 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 0 625 LG PPS ZINC PLATED 5 55 6538 0001 2 EA WASHER 6 LOCK INTERNAL TOOTH 2 4 x2 5 x2 3 Note Install item 3 with Loctite 242 Blue thread locker 1 ...

Page 93: ...3 9 Figure 3 9 Gobo Clamp Assembly No Item Qty UM Description 1 12 9678 0691 1 EA GOBO CLAMP 2 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 0 625 LG PPS ZINC PLATED 3 55 6538 0001 2 EA WASHER 6 LOCK INTERNAL TOOTH 4 53 6613 1126 1 EA SCREW 6 32 X 1 125 LG PPZ 1 2 x2 3 x2 4 Note Install item 4 with Loctite 242 ...

Page 94: ...0 Figure 3 10 Color Clamp Assembly No Item Qty UM Description 1 12 9678 0692 1 EA COLOR CLAMP 2 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 625 LG PPS ZINC PLATED 3 55 6538 0001 2 EA WASHER 6 LOCK INTERNAL TOOTH 4 53 6613 1126 1 EA SCREW 6 32 X 1 125 LG PPZ 1 2 x2 3 x2 4 Note Install item 4 with Loctite 242 Blue thread locker ...

Page 95: ... MACHINED 3 12 9698 0625 1 EA SIDE RAIL MACHINED 4 21 9686 0605 1 EA ASSY REFLECTOR MOUNT 5 21 9698 0100 1 EA ASSY LT OPTICS 6 21 9698 0615 1 EA ASSY BACK END 7 53 6515 0001 6 EA SCREW 10 32 X 3 4 SCB 8 53 6581 0001 4 EA SCREW 4 40 X 1 3 8 PPZ 9 53 6613 0008 4 EA SCREW 6 32 X 1 2 PPZ SEMS 10 55 6682 0037 4 EA SCREW 10 32 X 1 2 PPZ SEMS 11 55 2203 0001 2 EA SCREW 4 40 X 1 4 PPZ 12 55 2233 2007 8 EA...

Page 96: ...VARI LITE VL3015LT SPOT LUMINAIRE SERVICE MANUAL 78 02 9698 0010 0 Head Structure Assembly continued Figure 3 11 Head Structure Assembly 3 8 x4 6 2 4 7 x6 10 x4 5 9 x4 12 x8 11 x2 1 ...

Page 97: ...D Refer to Figure 3 12 Figure 3 12 Reflector Mount Assembly No Item Qty UM Description 1 10 9686 0632 1 EA REFLECTOR CLAMP 2 10 9686 0644 4 EA SPRING REFLECTOR MOUNT 3 21 9686 0606 1 EA ASSY UV GLASS 4 42 9686 0120 1 EA REFLECTOR ELLIPTICAL 5 53 6683 0015 4 EA SCREW 6 32 X 5 8 PPB SEMS 2 x4 1 4 5 x4 3 ...

Page 98: ... 1133 1 EA MOUNT ZOOM LENS GROUP MACHINED 14 21 9698 1351 1 EA ASSY FROST PRISM BULKHEAD 15 22 9698 0120 1 EA LINEAR RAIL 344 MM 3 CARRIAGE 16 22 9698 0151 1 EA LENS ASSY GROUP 1 17 22 9698 0152 1 EA LENS ASSY GROUP 2 18 22 9698 0153 1 EA LENS ASSY GROUP 3 19 22 9698 0154 1 EA LENS ASSY GROUP 4 20 10 9698 0146 1 EA SHAFT ZOOM MOTOR ASSY VL3015LT 21 44 9698 0147 3 EA MOTOR ASSY ZOOM ACTUATOR 25 969...

Page 99: ... 3 31 53 6576 0038 12 EA SCREW M3 X 8 MM PPZ SEMS 32 53 6594 0003 2 EA SCREW 10 32 X 1 50 PPZ 33 53 6609 0001 4 EA SCREW 6 32 X 3 8 PFZ 34 53 6682 0025 3 EA SCREW 8 32 X 5 8 PPZ SEMS 35 55 2178 0001 3 EA CABLE ANCHOR MOUNT 8 SCREW No Item Qty UM Description ...

Page 100: ...23 x3 13 17 1 29 x4 14 33 x4 2 2 34 x3 18 27 x3 19 24 x8 28 x3 15 22 x2 26 x8 9 25 x4 12 x2 5 35 x3 Use Loctite 242 on both nuts Ensure shaft is tight and held when tightening first nut Tighten second nut against first as jam nut Apply UV Curing RTV to front and back of edge of flocking piece to secure it to rail cover in position Cure with one pass through UV oven 21 x3 20 ...

Page 101: ...PRISM DUAL MOUNT LENS GROUP B 3 21 9698 0311 1 EA ASSY PRISM 4 21 9698 0321 1 EA ASSY FROST 5 24 9698 1231 2 EA PCB ASSY SENSOR 6 44 9676 0117 1 EA MOTOR GOBO ROTATE INDEX 7 44 9698 1215 1 EA MOTOR SIZE 17 ZOOM 8 53 6520 0002 2 EA SCREW 4 40 X 7 16 PPZ 9 53 6536 0001 2 EA SCREW 4 40 X 1 2 PFZ 10 53 6559 0001 6 EA SCREW 4 40 X 1 4 PFZ 11 53 6578 0002 4 EA SCREW 6 32 X 3 16 SET CUP PNT 12 53 6682 00...

Page 102: ...84 02 9698 0010 0 Frost Prism Bulkhead Assembly continued Figure 3 14 Frost Prism Bulkhead Assembly 4 8 x2 6 2 7 1 x2 12 x4 5 x2 10 x6 9 x2 11 x4 3 Apply Loctite 242 to fastener at assembly Tighten screw firmly until gap in damper is closed completely ...

Page 103: ...1 EA RETAINING RING PRISM 4 10 9698 1468 1 EA PULLEY MOTOR PRISM DRIVE 5 10 9698 2173 1 EA MOUNT PRISM MACHINED 6 10 9698 2312 1 EA ARM PRISM 7 22 9698 0318 1 EA ASSY PRISM ROTATOR 8 44 9687 1218 1 EA MOTOR SIZE 14 LO PRFL 0 9 DEG 9 53 6559 0001 3 EA SCREW 4 40 X 1 4 PFZ 10 53 6576 0038 1 EA SCREW M3 X 8 MM PPZ SEMS 11 53 6576 0047 1 EA SCREW M3 X 16 MM LG PPZ METRIC 12 54 9698 0005 1 EA BELT TIMI...

Page 104: ...VARI LITE VL3015LT SPOT LUMINAIRE SERVICE MANUAL 86 02 9698 0010 0 Prism Assembly continued Figure 3 15 Prism Assembly 4 8 7 1 12 1 2 6 5 10 9 x3 11 3 ...

Page 105: ... 9698 0674 1 EA ASSY DUAL FAN DUCT 25 9698 0601 1 EA CABLE ASSY OT SWITCH TO BACKCAP INTERLOK not shown 25 9698 0650 1 EA CABLE ASSY LAMP AND BULKHEAD FANS not shown 25 9698 1688 1 EA CABLE ASSY IGNITOR TO LAMP SOCKET not shown 15 53 2004 0002 4 EA NUT 8 32 KEPS ZINC PLATE 16 53 6519 0001 2 EA SCREW 4 40 X 5 8 PPZ 17 53 6522 0001 2 EA SCREW 6 32 X 1 4 PPZ 18 53 6545 0009 4 EA SCREW 8 32 X 1 3 8 PF...

Page 106: ...L 88 02 9698 0010 0 30 55 6541 0008 1 EA GROMMET 1 2 ID 7 8 OD 11 32 T 31 55 6677 0042 2 EA 0 50 OD TEFLON WASHER 32 55 6706 0001 1 EA GROMMET 9 32 ID 9 16 OD 1 4 THK SI 33 74 1099 0001 1 EA SWITCH MINIATURE 150 DEG 5 AMP No Item Qty UM Description ...

Page 107: ... 89 3 Backend Assembly continued Figure 3 16 Backend Assembly 23 x2 Detail A 11 26 x2 27 x2 7 32 1 20 x2 15 x4 25 x4 10 x2 16 x2 33 31 x2 9 29 x4 22 x10 8 14 30 6 x4 24 x4 5 19 x2 28 x4 See Detail A 19 28 28 5 Ref 3 2 12 x2 21 x8 4 17 x2 13 18 x4 ...

Page 108: ... EA HOT BOX 6 22 9686 0649 1 EA ASSEMBLY TILT PLATE LONG VANE 25 9661 1522 1 EA CABLE ASSY HEAD TO BACKCAP GND not shown 7 53 2030 0001 3 EA NUT ACORN 10 32THD 3 8 WIDE 8 53 5508 0375 2 EA SCREW 8 32 X 3 8 PPSS 9 53 6530 0013 8 EA RIVET 1 8 OD 063 125 GL CSK HD ALUM 10 55 2233 0003 4 EA RETAINER PUSH ON TYPE 11 55 2233 0007 4 EA STUD 1 4 TURN OPR 455L STEEL 12 55 6546 0004 3 EA WASHER TEFLON 201ID...

Page 109: ...HEAD ASSEMBLY HOT BOX ASSEMBLY 02 9698 0010 0 91 3 Hot Box Assembly continued Figure 3 17 Hot Box Assembly 1 2 3 5 7 x3 6 14 4 x3 8 x2 9 x8 11 x4 12 x3 10 x4 13 x3 ...

Page 110: ...8 0616 Rev B Refer to Figure 3 18 Figure 3 18 80MM DC Fan Assembly No Item Qty UM Description 1 40 7113 1010 1 EA FAN TUBAXIAL 80MM 24VDC LONG LIFE WITH TACH 2 53 2002 0001 2 EA NUT 6 32 KEPS ZINC 3 53 6558 0001 2 EA SCREW 6 32 X 3 8 LG PPZ 4 55 7016 0001 1 EA GUARD FAN 80MM CHROME 2 x2 1 4 3 x2 ...

Page 111: ...UM Description 1 10 9678 1649 1 EA FAN SHIELD LAMP COOLING DC 2 10 9698 0665 1 EA FAN TRAY COLOR GOBO COOLING 3 10 9698 0666 2 EA STIFFENER PLATE FAN TRAY 4 23 9679 0016 2 EA FAN TUBAZIAL 80MM 24VDC LAMP COOLING LONG LIFE 5 53 6530 0011 6 EA RIVET POP 1 8 OD X 0 031 0 062 GR 6 53 6571 0002 8 EA SCREW 6 32 X 1 1 4 LG PPB 7 55 7016 0001 2 EA GUARD FAN 80MM CHROME 7 x2 1 3 x2 2 4 x2 6 x8 5 x6 ...

Page 112: ...VARI LITE VL3015LT SPOT LUMINAIRE SERVICE MANUAL 94 02 9698 0010 0 Notes ...

Page 113: ... SENSOR MEDIUM LENGTH 14 10 9698 1215 1 EA BULKHEAD GOBO MODULE FRONT 15 21 9678 0243 2 EA MOTOR ASSY LONG SHAFT 16 21 9698 0211 3 EA WHEEL ASSY ROTATING GOBO HI TEMP 17 21 9698 0270 1 EA SUB ASSY IRIS 18 24 9663 1231 4 EA PCB ASSY INDEX SENSOR 19 24 9678 3240 3 EA PCB ASSY WHEEL POSITION SENSOR 20 25 9698 0210 1 EA CABLE ASSY INTERCONNECT TO GOBO not shown 21 44 9663 1202 2 EA MOTOR 17 2 42 SHAFT...

Page 114: ...HEX 6 32 X 1 187 MF 34 55 2150 0003 4 EA STANDOFF 1 4 HEX 6 32 1 125 L 35 55 2178 0001 4 EA CABLE ANCHOR MOUNT 8 SCREW MOUNTING 36 55 6506 0025 1 EA SPACER 3 8 RND 1 8 LG 0 257 37 55 6506 0026 1 EA SPACER 3 8 RND 31 32 LG 0 257 38 55 6506 0030 1 EA SPACER 3 8 RND 3 8 LG 0 257 39 55 6520 0001 2 EA WASHER WAVE SPRING 0 265 ID 0 367 No Item Qty UM Description ...

Page 115: ...10 0 97 3 Gobo Module Assembly continued Figure 3 20 Gobo Module Assembly 24 x8 11 8 39 32 38 1 x4 34 x4 9 8 39 25 x6 19 x3 3 x3 17 2 x3 16 x3 31 x3 30 x3 29 x6 37 13 5 23 x12 12 6 x3 27 x10 21 x2 15 x2 28 x16 10 26 x4 22 x2 4 36 7 33 x4 14 35 x4 ...

Page 116: ...211 8 EA SPACER TEFLON GOBO GEAR 2 10 9663 1240 4 EA BEARING GOBO WHEEL BORE 3 10 9678 0221 1 EA PLATE ROTATING EFFECTS WHEEL 4 10 9678 0224 4 EA RETAINING RING PLANET 5 10 9678 0250 1 EA MAGNET TAPE 6 22 9698 0231 4 EA ASSY PLANET GEAR 7 22 9698 0232 1 EA ASSY SUN GEAR HUB BEARING 8 53 6659 0002 3 EA SCREW 2 56 X 1 4 PPZ 9 55 2256 0001 1 EA MAGNET 2 17 SMCO 2MM X 2MM X 3MM 6 x4 7 1 x4 3 9 5 2 x4 ...

Page 117: ... 1 EA BULKHEAD IRIS 3 10 9698 0278 1 EA AIR DIVERTER GOBO 4 10 9698 0279 1 EA DIVERTER GOBO AIR 5 10 9698 0280 1 EA ADJUSTABLE IRIS STOP 6 10 9698 1276 1 EA CRANK IRIS LT 7 22 9698 0271 1 EA LINK ASSY IRIS 7a 53 6605 0004 1 EA STUD 2 56 X 1 0 FULL THD SST 7b 54 1217 0005 2 EA QUICK LINK 2 56 SPRING STEEL 8 22 9698 1230 1 EA IRIS 44 MM APERTURE HIGH TEMP 9 23 9698 0271 2 EA ASSY 60 X 60 X 15 BLOWER...

Page 118: ...a as far as possible keeping sides flat and in alignment Use Loctite 242 one drop each link during assembly See Detail A Detail A Align flat sides of both links as shown 0 50 in 0 03 in Screw links completely to stud to dimensions shown as close as possible while maintaining flat side alignment 1 78 in 7b x2 7a 14 x4 9 x2 18 x4 3 12 x4 16 x3 10 1 2 5 11 x2 15 x3 6 17 ...

Page 119: ...3 10 9698 0445 1 EA AIR DIVERTER FIXED COLOR 2 BELT SIDE 14 10 9698 0446 1 EA AIR DIVERTER FIXED COLOR 2 15 10 9698 0457 01 1 EA SPACER COLOR WHEEL 16 10 9698 0457 03 1 EA SPACER COLOR WHEEL 17 10 9698 0457 04 1 EA SPACER COLOR WHEEL 18 10 9698 0457 05 1 EA SPACER COLOR WHEEL 0 297 LG 19 10 9698 2421 1 EA BULKHEAD COLOR SYSTEM REAR 20 10 9698 2422 1 EA AIR DIVERTER DIMMER WHEEL 21 21 9686 1480 1 E...

Page 120: ...3 8 PPZ SEMS 36 53 6609 0001 14 EA SCREW 6 32 X 3 8 PFZ 37 53 6613 0001 2 EA SCREW 6 32 X 1 2 PPZ 38 54 9698 0001 5 EA BELT TIMING MXL 145 GRV 0 125 WD URETHANE KEVLAR 39 54 9698 0002 1 EA BELT TIMING MXL 150 GRV 0 125 WD URETHANE KEVLAR 40 54 9698 0005 1 EA BELT TIMING MXL 140 GRV 0 125 WD SILICONE KEVLAR 41 55 6520 0001 6 EA WASHER WAVE SPRING 0 265 ID 0 367 42 55 6669 0014 4 EA STANDOFF 5 16 HE...

Page 121: ... Color Module Assembly continued Figure 3 23 Color Module Assembly 34 x8 20 Dimmer Yellow Cyan Magenta CTO 23 32 35 x18 31 x6 2 x2 10 x8 9 28 43 x2 24 30 33 x4 5 x3 27 38 x5 18 3 x7 39 21 6 7 37 x2 8 42 x4 11 19 1 x4 12 29 17 15 41 x6 26 25 4 36 x14 14 13 16 40 22 ...

Page 122: ...IDED 4 21 9698 2437 1 EA ASSY STROBE BLADE TOP 5 21 9698 2438 1 EA ASSY STROBE BLADE BOTTOM 6 44 9698 1215 2 EA MOTOR SIZE 17 ZOOM 0 95 SHAFT 7 53 6513 0026 8 EA SCREW M3 X 5 X 12MM LG PPSS METRIC 8 53 6608 0003 4 EA SCREW 6 32 X 3 16 LG PPZ 9 53 6609 0500 2 EA SCREW 6 32 X 1 2 PFZ 10 55 3303 0004 8 EA WASHER 4 LOCK INT TOOTH SS 11 55 3303 0006 8 EA WASHER FLAT 0 375 OD 0 149 ID 0 025 T 12 55 6659...

Page 123: ...105 3 Strobe System Assembly continued Figure 3 24 Strobe System Assembly 8 x4 6 x2 5 4 9 x2 1 x2 3 Side View 2 2 3 6 x2 8 x4 1 x2 9 x2 13 x8 12 x8 11 x8 7 x8 10 x8 Apply Loctite 242 thread locker to strobe blade set screws and 272 to bumper stop screws ...

Page 124: ...re 3 25 Top Strobe Blade Assembly No Item Qty UM Description 1 10 9678 0432 1 EA HUB STROBE BLADE 2 10 9678 0466 1 EA STROBE BLADE DAMPER 3 10 9698 2432 1 EA STROBE BLADE NOTCHED 4 53 5559 0250 2 EA SCREW 6 32 X 1 4 SET CONE PO 5 53 6597 0001 3 EA SCREW 4 40 X 3 16 PPZ 6 55 3303 0004 3 EA WASHER 4 LOCK INT TOOTH SS 1 3 5 x3 6 x3 1 2 4 x2 ...

Page 125: ...e 3 26 Bottom Strobe Blade Assembly No Item Qty UM Description 1 10 9678 0432 1 EA HUB STROBE BLADE 2 10 9678 0466 1 EA STROBE BLADE DAMPER 3 10 9698 2431 1 EA STROBE BLADE NOTCHED 4 53 5559 0250 2 EA SCREW 6 32 X 1 4 SET CONE PO 5 53 6597 0001 3 EA SCREW 4 40 X 3 16 PPZ 6 55 3303 0004 3 EA WASHER 4 LOCK INT TOOTH SS 3 2 4 x2 5 x3 6 x3 1 ...

Page 126: ... COLOR 2 10 9686 0482 1 EA SPACER PLATE FIXED COLOR 3 10 9686 0483 1 EA SPRING PLATE FIXED COLOR 4 22 9686 1416 1 EA FIXED COLOR WHEEL HUB WITH BEARINGS 5 41 9686 0495 1 EA COLOR FILTER BLUE 6 41 9686 0496 1 EA COLOR FILTER AMBER 7 41 9686 0497 1 EA COLOR FILTER DARK FUCHSIA 8 41 9686 0498 1 EA COLOR FILTER ORANGE 9 41 9686 0499 1 EA COLOR FILTER GREEN 10 53 6598 0312 4 EA SCREW 4 40 X 5 16 PFB ...

Page 127: ... 27 Fixed Color Wheel 2 Assembly Dark Fuchsia Orange Amber Blue Green Open 1 2 3 4 10 x4 5 6 7 8 9 POS 1 OPEN RTV beads should be applied at all positions where a filter can be used Alignment Tab Note All filters must be installed with the coating side towards the luminaire s lamp Detail A Detail A Alignment Tab ...

Page 128: ...OLOR 2 10 9686 0482 1 EA SPACER PLATE FIXED COLOR 3 10 9686 0483 1 EA SPRING PLATE FIXED COLOR 4 22 9686 1416 1 EA FIXED COLOR WHEEL HUB WITH BEARINGS 5 41 9686 0490 1 EA COLOR FILTER RED 6 41 9686 0491 1 EA COLOR FILTER YELLOW 7 41 9686 0492 1 EA COLOR FILTER MAGENTA 8 41 9686 0493 1 EA COLOR FILTER KELLY GREEN 9 41 9686 0494 1 EA COLOR FILTER CONGO BLUE 10 53 6599 0001 4 EA SCREW 4 40 X 3 8 PFZ ...

Page 129: ... Fixed Color Wheel 1 Assembly Magenta Kelly Yellow Red Open Green Congo Blue 1 2 3 4 10 x4 5 6 7 8 9 POS 1 OPEN RTV beads should be applied at all positions where a filter can be used Alignment Tab Note All filters must be installed with the coating side towards the luminaire s lamp Detail A Detail A Alignment Tab ...

Page 130: ...VARI LITE VL3015LT SPOT LUMINAIRE SERVICE MANUAL 112 02 9698 0010 0 Notes ...

Page 131: ...ASSY 24V RELAY TO INTERCONNECT not shown 25 9698 0681 1 EA CABLE ASSY YOKE FAN TO VOLT REG PCB not shown 9 53 2019 0004 2 EA NUT 3 8 16 X 7 32 THK HEX JAM G 10 53 2200 0006 1 EA NUT 6 32 KEPS SS 11 53 5634 0250 8 EA SCREW 4 40 X 1 4 PFSS B 12 53 6525 0001 2 EA SCREW 6 32 X 5 16 PPZ 13 53 6539 0001 2 EA WASHER 3 8 SPLIT LOCK 14 53 6558 0009 10 EA SCREW 6 32 X 3 8 PPZ SEMS 15 53 6626 0001 6 EA SCREW...

Page 132: ...LITE VL3015LT SPOT LUMINAIRE SERVICE MANUAL 114 02 9698 0010 0 Yoke Assembly continued Figure 3 29 Yoke Assembly 4 x2 20 x2 11 x8 12 x2 7 10 19 x2 2 8 14 x10 15 x6 3 18 17 6 21 x2 16 x2 13 x2 5 22 x2 9 x2 1 ...

Page 133: ...ODEWHEEL 120 COUNT LARGE ID 5b 10 9698 1749 1 EA TIMING PULLEY 17 TOOTH SHORTENED 5c 53 5560 0250 2 EA SCREW 8 32 X 1 4 SET CONE POINT 6 24 9661 5000 1 EA PCB ASSY PAN TILT ENCODER 7 44 9698 0680 1 EA MOTOR 3 PHASE SZ 23 HI TOQ MOONS 8 53 2200 0006 2 EA NUT 6 32 KEPS SS 9 53 2200 0008 4 EA NUT 8 32 KEPS SS 10 53 6525 0001 2 EA SCREW 6 32 X 5 16 PPZ 11 53 6546 0001 4 EA SCREW 8 32 X 5 8 PPB 12 53 6...

Page 134: ...the pulley Item 2 Contact Vari Lite Customer Service for installation information Step 1 Apply one drop of Loctite 603 to motor shaft Step 2 Install drive pulley on motor shaft using twisting motion to insure coverage of shaft with loctite Step 3 Do not allow Loctite to drip into motor bearing Step 4 Set pulley height as shown above Step 5 Apply Loctite 242 to pulley set screws Insure set screws a...

Page 135: ...y 22 9661 0609 Rev D Refer to Figure 3 31 Figure 3 31 Yoke Fan Assembly No Item Qty UM Description 1 10 9661 0646 1 EA FAN TRAY 2 40 7113 1001 1 EA FAN 24V 80 X 80 X 25MM 32CFM 3 53 2200 0006 4 EA NUT 6 32 KEPS SS DIRECTION OF AIR FLOW 1 2 3 x4 Note fan wire orientation ...

Page 136: ...VARI LITE VL3015LT SPOT LUMINAIRE SERVICE MANUAL 118 02 9698 0010 0 Notes ...

Page 137: ...10 10 9698 0820 1 EA PLATE PAN LOCK 11 10 9698 0821 2 EA GLIDE LEVER PAN LOCK 12 10 9698 0822 1 EA SPRING PAN LOCK 13 10 9698 0823 1 EA COVER PAN LOCK 14 10 9698 0824 2 EA SPACER PAN LOCK SLIDE GUIDE 15 10 9698 0833 4 EA SPACER COVER VENTILATION 16 10 9698 0839 1 EA COVER TOP 17 10 9698 0840 1 EA COVER TOP 18 10 9698 0846 2 EA HANDLE UPPER ENCLOSURE EXTENDED 19 10 9698 1850 1 EA DRIVEN PULLEY S2M ...

Page 138: ... 2 POS 33 53 2001 0003 3 EA NUT 10 32 HEX SS NYLON INSERT 34 53 2019 0004 4 EA NUT 3 8 16 X 7 32 THK HEX JAM G 35 53 2200 0006 4 EA NUT 6 32 KEPS SS 36 53 5560 0250 4 EA SCREW SET 1 4 LG CONE POINT 37 53 5606 0187 1 EA SCREW 6 32 X 3 16 PPSS BL 38 53 6505 0022 3 EA CARRIAGE BOLT 3 8 16 X 3 4 39 53 6515 0001 8 EA SCREW 10 32 X 3 4 SCB 40 53 6522 0001 1 EA SCREW 6 32 X 1 4 PPZ 41 53 6522 0004 2 EA S...

Page 139: ... 2261 0001 1 EA SLEEVE NYLON IN WALL 6 1 0 015 WALL 71 55 2267 0001 2 EA RUBBER STRIP SPONGE CLSD CELL 3 8 W 3 16 T ADHV 72 55 3301 0010 2 EA WASHER 10 FLAT 73 55 6532 0004 2 EA BRACKET 6 32 THREADED HOLES 74 55 6538 0001 1 EA WASHER 6 LOCK INTERNAL TOOTH 75 55 6543 0001 0 312 FT GROMMET STRIP SERRATED 0 062 cut into sections as shown in diagrams 76 55 6543 0001 1 54 FT GROMMET STRIP SERRATED 0 12...

Page 140: ... VL3015LT SPOT LUMINAIRE SERVICE MANUAL 122 02 9698 0010 0 Upper Enclosure Assembly continued Figure 3 32 Upper Enclosure Assembly Part 1 21 x2 53 x4 17 8 73 x2 22 x2 18 x2 39 x4 56 x4 45 x4 25 50 x5 16 26 2 29 ...

Page 141: ... continued Figure 3 33 Upper Enclosure Assembly Part 2 4 Part is shown exploded for clarity Pan Tube Assembly 7 60 x3 19 27 64 39 x4 77 x2 62 x2 34 x4 63 23 52 69 66 76 33 x2 12 72 x2 65 x2 82 14 x2 11 x2 10 30 67 x4 35 x4 57 x4 41 x2 73 x2 24 37 55 x2 68 x3 51 x3 44 x4 48 x2 6 59 38 x3 28 ...

Page 142: ...osure Assembly continued Figure 3 34 Upper Enclosure Assembly Part 3 Duct Assembly Electronics Assembly 57 Ref 3 20 10 87 83 88 40 74 68 See Detail A Detail A 46 x4 47 x4 5 43 x2 54 62 70 81 49 78 x2 1 32 84 42 x2 52 x7 77 x3 86 76 x4 13 33 58 79 15 x4 61 x4 36 x4 31 85 35 75 x3 ...

Page 143: ...78 0767 Rev 0 Refer to Figure 3 35 Figure 3 35 Stabilizer Assembly No Item Qty UM Description 1 10 9678 0757 1 EA STABILIZER 1 377 DIA 2 10 9678 0762 1 EA BRACKET STABILIZER 3 53 6610 0003 1 EA SCREW 6 32 X 7 16 PPZ 4 55 6568 0075 1 EA SPRING EXTN 0 375 OD 1 0 LG 0 041 DIA WIRE 2 3 4 1 ...

Page 144: ...65 1 EA PLATE TENSION ADJUST PAN MOTOR 5 10 9698 1749 1 EA 17T 2MM TIMING PULLEY WIDE BELT 6 10 9698 1835 2 EA STANDOFF PAN MOTOR ASSY 7 24 9678 5000 1 EA PCB ASSY PAN TILT ENCODER 8 44 9698 0680 1 EA MOTOR 3 PHASE SZ 23 HI TRQ MOONS 9 53 2200 0008 4 EA NUT 8 32 KEPS SS 10 53 6520 0002 2 EA SCREW 4 40 X 7 16 PPZ 11 53 6546 0001 4 EA SCREW 8 32 X 5 8 PPB 12 53 6575 0009 2 EA SCREW 8 32 X 3 8 PPZ SE...

Page 145: ... for installation information 1 Step 1 Apply one drop of Loctite 603 to motor shaft Step 2 Install drive pulley on motor shaft using twisting motion to insure coverage of shaft with loctite Step 3 Do not allow Loctite to drip into motor bearing Step 4 Set pulley height as shown above Step 5 Apply Loctite 242 to pulley set screws Insure set screws are aligned and tightened on flat sides of motor sh...

Page 146: ...TRUSS HOOK 2 10 9678 0835 1 EA AIR SEAL SHORT SIDE 3 10 9678 0836 1 EA AIR SEAL LONG SIDE 4 10 9678 0837 1 EA AIR SEAL FAN SIDE 5 10 9678 0838 1 EA AIR SEAL APS SIDE 6 10 9678 0887 2 EA RAIN COVER FOAM QUIET ALUMINUM 7 10 9686 0883 1 EA COVER VENTILATION 8 53 7017 1000 4 EA SCREW 1 4 20 X 1 SCSS 9 54 1206 0015 4 EA RING RETAINING PRESS ON 1 SHAFT 10 55 6549 0001 4 EA WASHER 1 4 SPLIT LOCK 1 x4 7 8...

Page 147: ...RD 2 10 9679 0850 1 EA BACKING PLATE NEUTRIK 3 10 9698 0852 1 EA OVERLAY INPUT PANEL VL3015 4 10 9698 0859 1 EA BRACKET INPUT 5 24 9663 1830 1 EA PCB ASSY DMX INPUT 6 24 9678 3825 1 EA PCB ASSY VL3000 DISPLAY 7 25 9679 0001 1 EA CONNECTOR CHASSIS POWER INLET 3 POLE LK 8 53 6543 0001 2 EA SCREW 6 32 X 3 8 PPB 9 53 6598 0001 6 EA SCREW 4 40 X 3 8 PFB 10 55 2284 0001 1 EA CARD GUIDE 3 LONG SNAP IN 3 ...

Page 148: ...Pan Tube Assembly No Item Qty UM Description 1 10 9678 0809 1 EA PAN TOGGLE STOP 2 10 9678 0847 1 EA SILICONE FOAM WASHER 3 10 9678 0848 2 EA WASHER PAN TEFLON 4 12 9698 0877 1 EA PAN TUBE MACHINED 5 54 1206 0021 1 EA RING RETAINING 1 562 SHAFT 1 468 GRV DIA 0 068 GRV WD EXT 6 54 1255 0002 1 EA BEARING ASSY FLUSH MOUNT HOUSING LARGE 1 2 3 4 5 6 3 ...

Page 149: ...t Fan Assembly 21 9679 0811 Rev A Refer to Figure 3 40 Figure 3 40 High Flow Exhaust Fan Assembly No Item Qty UM Description 1 10 9686 0810 1 EA MOUNTING PLATE EXHAUST FAN 2 40 9687 0001 1 EA BLOWER CENTRIFUGAL 24VDC 10 6 CFM 3 IN 3 55 6576 0001 2 EA SCREW 10 16 X 3 8 TYPE B PFZ 1 2 3 x2 ...

Page 150: ...Board Assembly 22 9698 0690 Rev B Refer to Figure 3 41 Figure 3 41 Fan Regulator Board Assembly No Item Qty UM Description 1 10 9686 0690 1 EA MOUNTING PLATE FAN VOLTAGE REG 2 24 9698 1690 1 EA PCB ASSY VL3015LT FAN VOLTAGE REGULATOR 3 53 5504 0250 2 EA SCREW 4 40 X 1 4 PPSS 1 2 3 x2 ...

Page 151: ...0 0 133 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Cable Assemblies LVS Chassis Ground Cable Assembly 25 9661 1514 Rev A Refer to Figure 3 42 Figure 3 42 LVS Chassis Ground Cable Assembly ...

Page 152: ...9698 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Chassis To Yoke Ground Cable Assembly 25 9661 1520 Rev C Refer to Figure 3 43 Figure 3 43 Chassis To Yoke Ground Cable Assembly ...

Page 153: ...98 0010 0 135 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Head to Back Cap Ground Cable Assembly 25 9661 1522 Rev C Refer to Figure 3 44 Figure 3 44 Head to Back Cap Ground Cable Assembly ...

Page 154: ...36 02 9698 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Ignitor to Relay Cable Assembly 25 9661 1526 Rev C Refer to Figure 3 45 Figure 3 45 Ignitor to Relay Cable Assembly ...

Page 155: ...Y 02 9698 0010 0 137 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Yoke Fan Cable Assembly 25 9678 0758 Rev A Refer to Figure 3 46 Figure 3 46 Yoke Fan Cable Assembly ...

Page 156: ...L 138 02 9698 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Data I O Link Cable Assembly 25 9678 0813 Rev A Refer to Figure 3 47 Figure 3 47 Data I O Link Cable Assembly ...

Page 157: ...698 0010 0 139 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Ballast to Controller Cable Assembly 25 9678 0816 Rev A Refer to Figure 3 48 Figure 3 48 Ballast to Controller Cable Assembly ...

Page 158: ...are only available as complete assemblies The information contained in this section is for reference only Lamp Supply to Relay Cable Assembly 25 9678 0829 Rev A Refer to Figure 3 49 Figure 3 49 Lamp Supply to Relay Cable Assembly To Relay From Lamp Supply From Lamp Supply To Relay ...

Page 159: ...LY 02 9698 0010 0 141 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Display Cable Assembly 25 9678 1825 Rev A Refer to Figure 3 50 Figure 3 50 Display Cable Assembly ...

Page 160: ...L 142 02 9698 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only AC Input Connector Cable Assembly 25 9679 0001 Rev 0 Refer to Figure 3 51 Figure 3 51 AC Input Cable Assembly ...

Page 161: ...10 0 143 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Iris Fan Cable Assembly 25 9679 0007 Rev A Refer to Figure 3 52 Figure 3 52 Iris Fan Cable Assembly 2 1 1 2 BLK RED RED BLK ...

Page 162: ...44 02 9698 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only 36V Interconnect Cable Assembly 25 9698 0011 Rev 0 Refer to Figure 3 53 Figure 3 53 36V Interconnect Cable Assembly ...

Page 163: ... 9698 0010 0 145 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only 36V Yoke Reg PCB Cable Assembly 25 9698 0012 Rev A Refer to Figure 3 54 Figure 3 54 36V Yoke Reg PCB Cable Assembly ...

Page 164: ...0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only 24V Relay to Interconnect Cable Assembly 25 9698 0015 Rev A Refer to Figure 3 55 Figure 3 55 24V Relay to Interconnect Cable Assembly Red ...

Page 165: ... 0010 0 147 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Optics MCB to Interconnect Cable Assembly 25 9698 0109 Rev A Refer to Figure 3 56 Figure 3 56 Optics MCB to Interconnect Cable Assembly ...

Page 166: ...98 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Gobo MCB to Interconnect Cable Assembly 25 9698 0209 Rev B Refer to Figure 3 56 Figure 3 57 Gobo MCB to Interconnect Cable Assembly ...

Page 167: ...698 0010 0 149 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Interconnect to Gobo Cable Assembly 25 9698 0210 Rev B Refer to Figure 3 56 Figure 3 58 Interconnect to Gobo Cable Assembly ...

Page 168: ...8 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Color MCB to Interconnect Cable Assembly 25 9698 0409 Rev C Refer to Figure 3 59 Figure 3 59 Color MCB to Interconnect Cable Assembly ...

Page 169: ...698 0010 0 151 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Interconnect to Color Cable Assembly 25 9698 0410 Rev B Refer to Figure 3 60 Figure 3 60 Interconnect to Color Cable Assembly ...

Page 170: ...10 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only OT Switch to Backcap Interlok Cable Assembly 25 9698 0601 Rev B Refer to Figure 3 61 Figure 3 61 OT Switch to Backcap Interlok Cable Assembly ...

Page 171: ...ies The information contained in this section is for reference only Transfer Fan to Interconnect Cable Assembly 25 9698 0622 Rev D Refer to Figure 3 62 Figure 3 62 Transfer Fan to Interconnect Cable Assembly WIRE RED COLOR PIN 2 PIN 1 FROM WIRE CHART PIN 1 PIN 3 TO 1 ITEM NO CONN 1 2 BLK CONN ITEM NO 2 PIN 4 PIN 3 1 1 1 2 3 4 2 1 3 ...

Page 172: ...ained in this section is for reference only Lamp and Bulkhead Fans Cable Assembly 25 9698 0650 Rev A Refer to Figure 3 63 Figure 3 63 Lamp and Bulkhead Fans Cable Assembly 1 2 3 4 1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 RED BLK YEL RED BLK YEL RED BLK BLK RED RED RED BLK YEL YEL BLK FAN 1 FAN 2 FAN 1 FAN 2 FAN 3 FAN 4 FAN 3 FAN 4 RED BLK RED BLK ...

Page 173: ...8 0010 0 155 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Yoke Fan to Volt Reg PCB Cable Assembly 25 9698 0681 Rev B Refer to Figure 3 64 Figure 3 64 Yoke Fan to Volt Reg PCB Cable Assembly ...

Page 174: ...mbly 25 9698 0801 Rev A Refer to Figure 3 65 Figure 3 65 Pan Tilt Cable Assembly 7 6 5 4 3 2 1 1 2 3 4 5 6 7 4 3 2 1 5 1 2 3 4 5 WHT BRN GRY BRN GRY WHT BLK YEL BLK BLU YEL BLU RED RED RED RED 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1 1 2 3 4 5 6 7 7 6 5 4 3 2 1 1 2 3 4 5 TWISTEDWIRES TWISTEDWIRES TWISTEDWIRES TWISTEDWIRES GRY RED BLK WHT BRN YEL BLU RED GRY RED BLK WHT BRN YEL ...

Page 175: ... 0 157 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Fan Exhaust Cable Assembly 25 9698 0832 Rev B Refer to Figure 3 66 Figure 3 66 Fan Exhaust Cable Assembly 1 2 3 BLK RED RED BLK 36 ...

Page 176: ...L 158 02 9698 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Ballast Power Cable Assembly 25 9698 1003 Rev B Refer to Figure 3 67 Figure 3 67 Ballast Power Cable Assembly ...

Page 177: ... 02 9698 0010 0 159 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only 36V Supply Cable Assembly 25 9698 1010 Rev B Refer to Figure 3 68 Figure 3 68 36V Supply Cable Assembly ...

Page 178: ...160 02 9698 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Optics Bulkhead Cable Assembly 25 9698 1110 Rev B Refer to Figure 3 69 Figure 3 69 Optics Bulkhead Cable Assembly ...

Page 179: ...vailable as complete assemblies The information contained in this section is for reference only Ignitor to Lamp Socket Cable Assembly 25 9698 1688 Rev A Refer to Figure 3 70 Figure 3 70 Ignitor to Lamp Socket Cable Assembly Note Cut away view shown for clarity FROM IGNITOR OUTPUT TO ARC LAMP SOCKET ...

Page 180: ...Cables are only available as complete assemblies The information contained in this section is for reference only LVS Chassis Ground Cable Assembly 25 9698 2514 Rev A Refer to Figure 3 71 Figure 3 71 Chassis Ground Cable Assembly 16AWG 300V 105C PVC Green Yellow UL1569 13 00 ...

Page 181: ...each bulletin and notice for specific information and application Note Check the Vari Lite web site periodically for any technical notices are bulletins released after the publishing date of this manual Technical Notices Technical Bulletins Technical Notice Description TN 229A Powering Luminaires From Dimmer Circuits NOT RECOMMENDED TN 230 Dousing Lamps Before Shutting Off Power TN 232A Use of Thi...

Page 182: ...VARI LITE VL3500 SPOT LUMINAIRE SERVICE MANUAL 164 02 9698 0010 0 Notes ...

Page 183: ......

Page 184: ...tal Street Dallas Texas 75238 USA 1 877 VARI LITE Fax 1 214 647 8038 www vari lite com Date 04 June 2013 Manual Part Number 02 9698 0010 0 2013 Philips Vari Lite a Philips Group Company All rights reserved Produced in the U S A ...

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