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Service

18

9.2 Re-starting

Check pumping station for contamination and moisture.

If necessary, have Pfeiffer Vacuum Service clean the pumping station completely.

Installation and commissioning in accordance with the operating instructions.

9.3 Disposal

Products or parts thereof (mechanical and electrical components, operating fluids, etc.) 
may cause environmental burden.

Safely dispose of the materials according to the locally applicable regulations.

10 Service

Pfeiffer Vacuum offers first-class service!

• Maintenance/repairs on site by Pfeiffer Vacuum field service
• Maintenance/repairs in a nearby service center or service point
• Fast replacement with exchange products in mint condition
• Advice on the most cost-efficient and quickest solution

Detailed information and addresses at: 

www.pfeiffer-vacuum.de (Service

).

Maintenance and repairs in Pfeiffer Vacuum ServiceCenter

The following steps are necessary to ensure a fast, smooth servicing process:

Download the forms "Service Request" and "Declaration on Contamination".

1)

Fill out the "Service Request" form and send it by fax or e-mail to your Pfeiffer Vacuum 
service address.

Include the confirmation on the service request from Pfeiffer Vacuum with your ship-
ment.

Fill in the contamination declaration and enclose it in the shipment (required!).

Dismantle all accessories.

Drain operating fluid/lubricant.

Drain cooling medium, if used.

Send the pump or unit in its original packaging if possible.

Sending of contaminated pumps or devices

No units will be accepted if they are contaminated with micro-biological, explosive or ra-
dioactive substances. “Hazardous substances” are substances and compounds in ac-
cordance with the hazardous goods directive (current version). If pumps are contaminat-
ed or the declaration on contamination is missing, Pfeiffer Vacuum performs 
decontamination at the shipper's expense.

Neutralise the pump by flushing it with nitrogen or dry air.

Close all openings airtight.

Seal the pump or unit in suitable protective film.

NOTE

Note the risk of corrosion for storage

Storage of vacuum pumps can lead to corrosion and aging of lubricants/operating flu-
ids and elastomer seals.

Observe the notes in the operating manuals for the individual components.

Change lubricants and operating fluids before restarting operation.

1)

Forms under www.pfeiffer-vacuum.de

Summary of Contents for PP S30 596 A

Page 1: ...OPERATING INSTRUCTIONS EN PW 1016 BEN A 2020 10 PUMPING STATION WS 5100 WW2D Part No PP S30 596 A...

Page 2: ...9 4 3 Function 10 5 Installation 10 5 1 Installation location 10 5 2 Preparatory work 10 5 3 Assembly 11 5 4 Connections 12 6 Operation 13 6 1 Recommendations for the operator 13 6 2 Before switching...

Page 3: ...and are oriented on international certification standards as specified by UL CSA ANSI Z 535 Semi S1 ISO 3864 and DIN 4844 In this document the following hazard levels and information are considered NO...

Page 4: ...return unit EVB Angle valve VFS 010 Power failure venting unit KS Condensor KAS Condensate separator Symbols used The following symbols are used consistently throughout in all illustrations Roots pump...

Page 5: ...nform Each person involved in the installation operation or maintenance of the vacuum pump must read and observe the safety related parts of these operating instructions The operator is obligated to m...

Page 6: ...on operation of the pumping station in potentially explosive areas operation of the pump with open vacuum flange pumping of gases containing impurities such as particles dusts and condensate note the...

Page 7: ...aise the pumping station at the lifting eyes provided on the frame or transport us ing a forklift truck Do not lift pumping station by the intake flange of one of the roots pumps or the ro tary vane p...

Page 8: ...he pumping station in its original packaging or cover with a plastic sheet After a period of storage longer than one year it is recommended to carry out main tenance and change the operating fluid and...

Page 9: ...on a frame ready for connection with all neces sary internal connecting lines including blind flanges on the intake and pressure side 1 x Roots pump Okta 6000 M with motor 1 x Roots pump Okta 1000 M...

Page 10: ...000 m above mean sea level Permissible ambient temperature 12 40 C Maximum relative humidity 85 The installation location is to be chosen so that pumping station components are freely accessible for i...

Page 11: ...ovided such as elec tricity cooling water and inert gas See rating plate See technical data for individual components NOTE Pay attention to the operating fluid level Both too low a level and too high...

Page 12: ...system is not transported properly Danger to life from falling or protruding loads if the system is not properly secured to lifting devices or is not transported properly Use suitable lifting devices...

Page 13: ...pment Working without protective equipment can lead to serious and also lasting health damages CAUTION High pressure in the exhaust line Danger of damage to the seals and danger of the pump bursting I...

Page 14: ...ing on a well timed and clear warning must be given to all involved persons 6 2 Before switching on The instructions also apply for every time operation is restarted after shutting down for storage ma...

Page 15: ...ntroller 10F4 prevents control release Turn key switch Local Remote 12S1 to Local position Turn selector switch Man OFF Auto 12S2 to Automatic position Press button 15S1 1 to turn Pump P1 1 DUO 65 M o...

Page 16: ...ossible Poisoning hazard through contact with materials that damage health In the case of contamination carry out appropriate safety precautions in order to pre vent danger to health through dangerous...

Page 17: ...ag of dessicant CAUTION High weight of backing pump when dismounting and mounting Body parts can become crushed between backing pump and pumping station frame Use lifting device for lifting the backin...

Page 18: ...d it by fax or e mail to your Pfeiffer Vacuum service address Include the confirmation on the service request from Pfeiffer Vacuum with your ship ment Fill in the contamination declaration and enclose...

Page 19: ...ailed accessories are contained in the Pfeiffer Vacuum printed or Online Cat alogue Special accessories such as soundproof hoods are available on request 13 Technical data You will find the technical...

Page 20: ...Technical data 20...

Page 21: ...rdous substances delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications The authorized representative for the compilation of technical documents is Mr A...

Page 22: ...are the only supplier of vacuum technology that provides a complete product portfolio COMPETENCE IN THEORY AND PRACTICE Benefit from our know how and our portfolio of training opportunities We suppor...

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