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Installation

11

The pumping station is delivered mounted on a base frame and ready for connection.

Fill pumping station components with operating fluids and lubricants;
– Quantity and type in accordance with the rating plate.

Remove protective cover from intake and exhaust flange.

Provide process-specific and pump-specific media supply and connect.

Ensure process-specific and pump-specific media disposal.

5.3 Assembly

NOTE

Use approved operating fluids only!

The use of operating fluids that have not been approved by Pfeiffer Vacuum shall result 
in a limited warranty. In such cases, it is not possible to guarantee that product-specific 
performance data will be achieved.

Prior consultation is required before using other application-specific operating fluids.

NOTE

Ensure media supply!

Note information on supply and disposal of relevant media to be provided such as elec-
tricity, cooling water and inert gas.

See rating plate

See technical data for individual components

NOTE

Pay attention to the operating fluid level!

Both too low a level and too high a level can lead to damage to the pumps.

Check the level of the operating fluid at gauge glasses and make sure that the oper-
ating fluid level is roughly at the middle mark of the gauge glasses.

CAUTION

Risk of tripping!

Risk of tripping when working in the area of the pumping station.

Place supply lines to and from the pumping station in such a way that no tripping haz-
ards occur.

NOTE

Electrostatic unloading procedures

Damage of safety-relevant parts or releasing unintentional machine movements.

Carry out installation works at the pumping station only by EMC trained specialists 
according to the instructions of the parts manufacturers.

NOTE

Assembly of the pumping station

Further assembly of the pumping station is not necessary, as it is delivered complete 
on a frame and are ready to connect. The frame only needs to be anchored to the floor.

Summary of Contents for PP S30 596 A

Page 1: ...OPERATING INSTRUCTIONS EN PW 1016 BEN A 2020 10 PUMPING STATION WS 5100 WW2D Part No PP S30 596 A...

Page 2: ...9 4 3 Function 10 5 Installation 10 5 1 Installation location 10 5 2 Preparatory work 10 5 3 Assembly 11 5 4 Connections 12 6 Operation 13 6 1 Recommendations for the operator 13 6 2 Before switching...

Page 3: ...and are oriented on international certification standards as specified by UL CSA ANSI Z 535 Semi S1 ISO 3864 and DIN 4844 In this document the following hazard levels and information are considered NO...

Page 4: ...return unit EVB Angle valve VFS 010 Power failure venting unit KS Condensor KAS Condensate separator Symbols used The following symbols are used consistently throughout in all illustrations Roots pump...

Page 5: ...nform Each person involved in the installation operation or maintenance of the vacuum pump must read and observe the safety related parts of these operating instructions The operator is obligated to m...

Page 6: ...on operation of the pumping station in potentially explosive areas operation of the pump with open vacuum flange pumping of gases containing impurities such as particles dusts and condensate note the...

Page 7: ...aise the pumping station at the lifting eyes provided on the frame or transport us ing a forklift truck Do not lift pumping station by the intake flange of one of the roots pumps or the ro tary vane p...

Page 8: ...he pumping station in its original packaging or cover with a plastic sheet After a period of storage longer than one year it is recommended to carry out main tenance and change the operating fluid and...

Page 9: ...on a frame ready for connection with all neces sary internal connecting lines including blind flanges on the intake and pressure side 1 x Roots pump Okta 6000 M with motor 1 x Roots pump Okta 1000 M...

Page 10: ...000 m above mean sea level Permissible ambient temperature 12 40 C Maximum relative humidity 85 The installation location is to be chosen so that pumping station components are freely accessible for i...

Page 11: ...ovided such as elec tricity cooling water and inert gas See rating plate See technical data for individual components NOTE Pay attention to the operating fluid level Both too low a level and too high...

Page 12: ...system is not transported properly Danger to life from falling or protruding loads if the system is not properly secured to lifting devices or is not transported properly Use suitable lifting devices...

Page 13: ...pment Working without protective equipment can lead to serious and also lasting health damages CAUTION High pressure in the exhaust line Danger of damage to the seals and danger of the pump bursting I...

Page 14: ...ing on a well timed and clear warning must be given to all involved persons 6 2 Before switching on The instructions also apply for every time operation is restarted after shutting down for storage ma...

Page 15: ...ntroller 10F4 prevents control release Turn key switch Local Remote 12S1 to Local position Turn selector switch Man OFF Auto 12S2 to Automatic position Press button 15S1 1 to turn Pump P1 1 DUO 65 M o...

Page 16: ...ossible Poisoning hazard through contact with materials that damage health In the case of contamination carry out appropriate safety precautions in order to pre vent danger to health through dangerous...

Page 17: ...ag of dessicant CAUTION High weight of backing pump when dismounting and mounting Body parts can become crushed between backing pump and pumping station frame Use lifting device for lifting the backin...

Page 18: ...d it by fax or e mail to your Pfeiffer Vacuum service address Include the confirmation on the service request from Pfeiffer Vacuum with your ship ment Fill in the contamination declaration and enclose...

Page 19: ...ailed accessories are contained in the Pfeiffer Vacuum printed or Online Cat alogue Special accessories such as soundproof hoods are available on request 13 Technical data You will find the technical...

Page 20: ...Technical data 20...

Page 21: ...rdous substances delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications The authorized representative for the compilation of technical documents is Mr A...

Page 22: ...are the only supplier of vacuum technology that provides a complete product portfolio COMPETENCE IN THEORY AND PRACTICE Benefit from our know how and our portfolio of training opportunities We suppor...

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