Pfeiffer Vacuum PASCAL 2005 Maintenance Instructions Manual Download

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MAINTENANCE INSTRUCTIONS

Translation of the original instructions

PASCAL SERIES

Rotary vane pumps 5 to 21 m

Summary of Contents for PASCAL 2005

Page 1: ...STRUCTIONS MAINTENANCE INSTRUCTIONS EN EN Translation of the original instructions Translation of the original instructions PASCAL SERIES PASCAL SERIES Rotary vane pumps 5 to 21 m Rotary vane pumps 5...

Page 2: ...formed by the user on the product concerned This documentation must be used together with the operating manual for the product of the same name Maintenance Safety instructions for maintenance 3 Tools...

Page 3: ...t if not avoided will result in death or severe injury extreme situations Indicates a potentially hazardous situation which if not avoided could result in death or severe injury Before switching on th...

Page 4: ...osal channels Have it destroyed by a qualified company if necessary To install the inlet and exhaust blanking plates these accessories are delivered with the pump Decontamination product dismantling A...

Page 5: ...the pump for a two year period under normal operating conditions Pumps 1005 1015 2005 2010 2015 2021 I 104643 103906 103907 103908 103909 SD SDI 104622 104643 103902 103903 103904 103905 C1 104617 104...

Page 6: ...or safety reasons the manufacturer recommends that single phase motors be properly maintained Although there is only an extremely small risk of flammability you are advised to replace the capacitors a...

Page 7: ...isassemble and reassemble the shaft seals in the different flanges and flanged stators see table bellow Pump models P N All pumps 112397 Specific tools HP and LP no flanged stator plan D HP flanged st...

Page 8: ...e key and the support washer With a screwdriver remove the shouldered ring 36 and its O ring 35 Unscrew the two seal holder fastening screws 37 38 and remove the seal holder 39 Remove the seal 40 from...

Page 9: ...Drain pump see Operating instructions The first phase of disassembly is to disassemble the motor the second is to disassemble the pumping module Th fi t h f di bl i t di bl th t th d i t di bl Do not...

Page 10: ...coupling 2 without unscrewing the connector 6 Disconnect the nut 16 which secures the tube on the functional block and pull the bubble 8 to release it from the frame Disassembling the exhaust valve co...

Page 11: ...4 nuts Release the flange 7 in the axis Disassembling the rear flange see pages N 14 et N 16 1 14 8 9 3 4 5 12 13 10 11 1 7 Disassembling the SD SDI pump oil system except 1015 SD see page N 16 The o...

Page 12: ...stator 34 and HP rotor 31 in the axis 2 Release the HP rotor 31 from the HP stator 34 and the vanes 3 Insert two screwdrivers in the notches and release the set BP stator 26 and BP rotor 23 in the ax...

Page 13: ...in the axis 3 Insert two screwdrivers in the notches and release the BP stator 26 by sliding it along the BP rotor 23 Remove the BP rotor and the vanes 4 Release the front plate 19 31 34 23 26 29 19 N...

Page 14: ...ed as follows Clean when cold by dipping or using a cloth Dry the components in the air or with compressed air After use in non perfluorinate synthetic or mineral oil clean the metal components with a...

Page 15: ...bly mandrel Using a press or a hammer the seal is inserted in its housing Check the position of the seal it must lean against its bearing They are fitted using the assembly mandrel according to the di...

Page 16: ...If there is no centering pin align the top of the stator with the exhaust notch in the housing 2 For not damage the shaft seal use protective sleeve on the rotor axis or wrap end of shaft with adhesi...

Page 17: ...ipped with its vanes and springs rounded edges facing outwards on the front plate 19 Remove the protective sleeve 4 Slide the BP stator 26 on the BP rotor 23 5 Place the central plate 29 on the BP sta...

Page 18: ...nner cam settings Oil pump I C1 and C2 pumps and 1015 SD see page N 14 Oil pump settings Place the spinner cam system on the rear plate 4 and fix it with the clips 7 Offset the spinner cam a by pressi...

Page 19: ...haft and secure it with the screw 2 N 18 Install the plastic coupling 4 N 18 on the motor coupling 3 N 18 Fit the motor on the frame and secure with the 4 mounting bolts 5 N 18 After reassembling fill...

Page 20: ...ng No devices will be accepted if they are contaminated with micro biological explosive or radioactive substances Hazardous substances are substances and compounds in accordance with the hazardous goo...

Page 21: ...list with flanged stator C Nomenklatur Funktionsblock mit Stator Monoblock C 11 13 avec stator flasqu C Plan du syst me de lubrification pompe huile A Oil pump system drawing A Gesamtplan A lpumpsyst...

Page 22: ...28 26 9 10 C M B or D or A 1015I 1015I Plan de montage cuve et b ti Oil casing and central housing assembly drawing lbeh lter und Pumpentr ger Gesamtplan Rep Part Clamping torque N m 2 Screw FHC M5 x...

Page 23: ...8 4 8 4 8 11 Joint torique c 3 d 165 O ring c 3 d 165 Dichtung c 3 d 165 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 Joint torique c 2 5 d 33 5 O ring c 2 5 d 33 5 Dichtung c 2 5 d 33 5 1 1 1 1 1 1 1 1 1...

Page 24: ...28 26 9 10 C M B or D or A 1015I 1015I Rep Part Clamping torque N m 2 Screw FHC M5 x 10 4 0 9 Screw CHC M6 x 25 9 5 14 20 Screw FHC M6 x 12 12 5 28 Screw M5 x 16 s steel 7 0 38 Screw CHC M6 x 12 9 5...

Page 25: ...asballasttrohr 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 104631 46 Tube lest d air Gas ballast tube Gasballasttrohr 1 065842 46 Tube lest d air Gas ballast tube Gasballasttrohr 1 1 065839 47 Joint torique c 1 9...

Page 26: ...16 13 14 17 43 Plan du bloc fonctionnel avec stator non flasqu D Pumping module drawing with no flanged stator D Gesamtplan Funktionsblock mit Stator und Flanschen D Rep Part Clamping torque N m 4 Sc...

Page 27: ...1 3 1 3 1 3 1 3 1 3 1 3 1 2 2 2 1 3 1 3 1 3 1 3 1 3 1 3 17 Capot de soupape BP Valve cover LP Ventilgeh usedeckel ND 1 1 1 1 103523 17 Capot de soupape BP Valve cover LP Ventilgeh usedeckel ND 1 1 1 1...

Page 28: ...16 13 14 17 43 Plan du bloc fonctionnel avec stator non flasqu D Pumping module drawing with no flanged stator D Gesamtplan Funktionsblock mit Stator und Flanschen D Rep Part Clamping torque N m 4 Sc...

Page 29: ...4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 31 Rotor HP HP rotor Hochdruckrotor 1 065853S 31 Rotor HP HP rotor Hochdruckrotor 1 1 1 1 065852S 31 Rotor HP HP rotor Hochdruckrotor 1 1 1 1 103417S...

Page 30: ...es 2 stage models Zweistufige Modelle Plan du bloc fonctionnel avec stator flasqu C Pumping module drawing with flanged stator C Gesamtplan Funktionsblock mit Stator Monoblock C Rep Part Clamping torq...

Page 31: ...1 3 1 3 1 3 1 3 1 3 1 3 17 Capot de soupape BP Valve cover LP Ventilgeh usedeckel ND 1 1 1 1 A332176 17 Capot de soupape BP Valve cover LP Ventilgeh usedeckel ND 1 1 1 1 A332266 17 Capot de soupape BP...

Page 32: ...es 2 stage models Zweistufige Modelle Plan du bloc fonctionnel avec stator flasqu C Pumping module drawing with flanged stator C Gesamtplan Funktionsblock mit Stator Monoblock C Rep Part Clamping torq...

Page 33: ...1 1 1 1 102854S 32 Idem 24 Idem 24 Ebenso 24 2 4 2 6 2 8 2 8 2 4 2 4 2 6 2 8 2 8 2 6 2 8 2 8 2 4 2 6 2 8 2 8 33 Palette HP HP vane Hochdruckschieber 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 34 Stator HP HP sta...

Page 34: ...3 20 21 22 1 2 4 5 13 C 1015I Plan du syst me de lubrification pompe huile A Oil pump system drawing A lpumpsystem Gesamtplan A Rep Part Clamping torque N m 16 22 Screw CHC M6 x 16 s steel 9 0 17 Pin...

Page 35: ...iston Kolber 1 1 1 1 1 1 1 1 1 1 1 1 1 102962 12 Ressort d tanch it Spring Feder 1 1 1 1 1 1 1 1 1 1 1 1 1 13 Cylindre anti retour Oil pump antisuck back cylinder R ckschlagzylinder 1 1 1 1 1 1 1 1 1...

Page 36: ...0 C Plan du syst me de lubrification levier moulinet B Oil system drawing B Fl genrad lsystem Gesamtplan B Rep Part Clamping torque N m 1 Screw CHC M6 x 16 s steel 9 0 13 Screw CHC M6 x 10 s steel 9 0...

Page 37: ...g R5 Dichtung c 1 9 d 5 7 Ring R5 1 1 1 1 1 1 10 Si ge de clapet Seat Ventilsitz 1 1 1 1 1 1 052718 11 Bride Flange Klammer 1 1 1 1 1 1 052569 12 Idem 2 Idem 2 Ebenso 2 1 3 1 3 1 3 1 3 1 3 1 3 13 Vis...

Page 38: ...N 18 1 2 5 3 4 1a Plan ensemble motorisation M Motor assembly drawing M Motor Gesamtplan M Rep Part Clamping torque N m 5 Screw CHc M6 x 40 s steel 9 5 2 Screw Hc M6 x 8 8 s steel 2 5...

Page 39: ...e Kupplugsh lfte K pplungsstern 1 104558S 2 Vis Hc M6 x 8 8 Screw Hc M6 x 8 8 Schraube Hc M6 x 8 8 1 3 1 2 Manchon moteur Motor side coupling Kupplungsh lfte 1 065742 4 Intercalaire Plastic coupling K...

Page 40: ...ung 1 1 1 065866 3 Ruban teflon Teflon band Teflon band 1 1 1 060975 4 Bille inox 18 8 d 5 8 Ball 18 8 d 5 8 Kugel 18 8 d 5 8 1 1 1 087593 5 Ressort Spring Feder 1 1 1 065149 6 Raccord G 1 8 1 8 NPT C...

Page 41: ...pe BP Valve cover LP Ventilgeh usedeckel ND 26 Stator BP LP stator Niederdruckstator 19 Flasque avant Front plate Einrichtet vorderer Flansche 2010 C1 C2 HP stator 2015 C1 C2 Hochdruckstator 2021 C1 C...

Page 42: ...32266 2015 C1 C2 A006039S 2021 I SD 103394 A005997S A332175 2021 C1 C2 A006040S Rep 6 Capot de soupape HP Valve cover HP Ventilgeh usedeckel HD 34 Stator HP HP stator Hochdruckstator 29 Flasque m dian...

Page 43: ...1005 SD Stator BP 26 103409S 26 A006465S 6 A332166 LP stator 1015 SD Niederdruckstator 103882 A006466S A332900 1005 SD Capot de soupape BP Valve cover LP Ventilgeh usedeckel ND 6 103521 26 A006465S 6...

Page 44: ...provides a complete product portfolio COMPETENCE IN THEORY AND PRACTICE COMPETENCE IN THEORY AND PRACTICE Benefit from our know how and our portfolio of training opportunities Benefit from our know ho...

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