PF monomatic User Manual Download Page 9

Rev.: 2004-001-GB

 

9

  

5  Power Connection 

 

The  connecting  conditions  of  EVU,  the  VDE-directions,  the  accident  prevention 
regulations,  DIN/CEN-regulations  as  well  as  national  regulations  have  to  be 
considered. 

 

Electro Fusion Control Units have to be used by operators, which are trained and authorised conform the 
national and international standards and directives, only. The operator has to supervise the electro fusion 
control box during the whole fusion process. 

 

The electro fusion control unit has to be used within the following ranges: 

Parameter 

230V Control Units  

110V Control Units 

Input Voltage: 

185V – 300V (AC) 

90V – 150V (AC) 

Input Frequency:: 

40Hz – 70Hz 

40Hz – 70Hz 

Ambient Temperature: 

-10°C – +50°C  

-10°C – +50°C  

Max. Output Power:  

3600W 

3600W 

  

Caution: 110V Control Units shall not be used at 230V power supply and vice versa.

 

When operating on a electric distributor or the main power supply of nominal 230V, a min. 16 Amps slow 
fuse  comprising  a 

residual  current-operated  protective  device

  (RCCB)  should  be  used  (110V:  min. 

32Amps). 
 

Extension Cables: 

 
To extend the power supply cable you have to follow the following rules: 
 
 

Cable length 

 

Cross Section (230V) 

Cross Section (110V) 

Up to 20m 

 

3 x 1.5mm² 

3 x 4mm² 

20 to 50m 

 

3 x 2.5mm² 

3 x 4mm² 

50-100m 

 

3 x 4mm² 

 
 

It is not allowed to extend the welding cable! 

 
 
 

Important notes for the use of generators: 

• 

First start generator, then plug in the device.  

• 

No other machine or device shall be connected to the generator 

• 

The  idle  running  voltage  should  be  regulated  to  240V  –  260V  (AC)  at  nominal  230V  
(nominal 110V: 120V – 130V (AC)).  

 

• 

Plug out welding device before turning off the generator. 

• 

The usable generator power will decrease by 10% per 1000m height. 

• 

Check the fuel level before starting the welding process. 

 

Summary of Contents for monomatic

Page 1: ...e G m b H Ka rl Br ge r St r 10 DE 36304 A lsfe ld T el 49 6631 9652 0 Fa x 49 6631 9652 52 System Welding Device PF monomatic PF Schwei technologie GmbH Karl Br ger Str 10 DE 36304 Alsfeld Tel 49 0 6...

Page 2: ...Rev 2004 001 GB 2 Rev 2004 001 GB...

Page 3: ...ontrols and Plugs 8 5 Power Connection 9 5 1 Generator suitability 10 6 Starting a welding process 10 6 1 Preparation 10 6 2 Welding with the FUSAMATIC Mode 12 7 Other Functions 14 7 1 Function menu 1...

Page 4: ...should be carried out more often During the maintenance the machine will be upgraded to the current technical state Additionally you get a 3 month function guarantee for the maintained device The main...

Page 5: ...er to an ambient temperature of 20 C 2 4 Technical data Technical Data Technische Daten Monomatic ISO 12176 2 Class Klassifizierung P2 3 U S1 F A M Input Voltage Eingangsspannung 230V AC 185V 300V Inp...

Page 6: ...Rev 2004 001 GB 6...

Page 7: ...ldren away Do not allow other people touch the device or cables keep them away from your working place 5 Store up your device safely Unused machines should be kept in a dry and locked room inaccessibl...

Page 8: ...Rev 2004 001 GB 8 4 Controls and Plugs 1 DISPLAY 2 START 3 STOP 7 6 5 4 4 Power Switch 5 Welding Cable 6 Cable Holder 7 Power Supply Cable...

Page 9: ...s shall not be used at 230V power supply and vice versa When operating on a electric distributor or the main power supply of nominal 230V a min 16 Amps slow fuse comprising a residual current operated...

Page 10: ...20 75 mm 2kW 90 160 mm 3 2kW 180 710mm 4 5kW mechanically controlled 5kW electronically controlled For generators with insufficient control performance or voltage control it has to be selected 3 3 5...

Page 11: ...input voltage In case of generator use check that the voltage is at about 240 260V at nominal 230V nominal 110V 120V 130V AC Line 3 shows the input frequency Line 4 indicates that no fitting in conne...

Page 12: ...elding time Line 3 shows the fitting type and welding voltage Line 4 shows error messages respectively You have to compare the shown parameters with the parameters stated on the fitting In the case th...

Page 13: ...r messages respectively The welding process will stop automatically when the actual time reaches the nominal time This will be indicated by two bleeps and the following message Act time 0200s Nom time...

Page 14: ...u item START short Moves the cursor upwards STOP short Moves the cursor downwards START 3 sec Selects the marked menu item STOP 3 sec Cancels the function menu 7 2 Adjusting the display contrast By se...

Page 15: ...the system configuration menu the display will show a list of language indicators GB SE ES The indicators stand for GB English SE Swedish ES Spanish IT Italian DK Danish PT Portuguese DE German FR Fr...

Page 16: ...Welding Terminal 4 7mm standard 1_0200_003 Welding Terminal 4 0mm standard 2_0200_003 Welding Terminal 4 7mm Fusamatic with detection tip 2_0200_004 Welding Terminal 4 0mm Fusamatic with detection ti...

Page 17: ...ature of transformer is too high Let the device cool down for about 45 min Emergency cut out Welding was interrupted by pressing the STOP key Welding is faulty Frequency error Input frequency out of w...

Page 18: ...tacts Use an other fitting Service The recommended service interval of 12 months or 200 working hours is exceeded The device has to be checked by an authorized service point The device is still usable...

Page 19: ...Rev 2004 001 GB 19 9 Conformity Declaration...

Page 20: ...Rev 2004 001 GB 20...

Page 21: ...Rev 2004 001 GB 21...

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