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Rev.: 2004-001-GB

 

17

8.4  Error messages 

Error messages will  be indicated by a bleep. A permanent bleep can be interrupted by pressing the red 

STOP

-key. 

 

Error 

Cause 

Reaction 

Clock error 

Internal clock does not work properly.  Set clock. 

Maybe the battery has to be changed. 

Faulty input. 

Move the reading pen with a constant 
velocity over the barcode. 

Code error 

Barcode defect or error of code 
structure. 

 

Contact error

 

Invalid FUSAMATIC

©

-detection-

resistor. 

Clean contacts. 
Replace fitting if necessary. 

Current high 

Output current is more than 15% 
higher than the starting current. 

Shortcut of fitting coil or welding cable. 

Interrupt of the welding current. 

Welding is faulty! 

Current low 

Current drops down about  
15-20% for at least 3s. 

Welding is faulty! 

Device too hot

 

Temperature of transformer is too 
high 

Let the device cool down for about 45 
min. 

Emergency cut-out 

Welding was interrupted by pressing 
the 

STOP

-key. 

Welding is faulty! 

Frequency error

 

Input frequency out of working range 
(40-70Hz). 

Check Generator. 

Input voltage high

 

Input voltage >300V at 230V nom. 
Input voltage >150V at 110V nom. 

Adjust generator voltage to 240V-
260V. 
Adjust generator voltage to 120V-
130V. 

Input voltage low

 

Input voltage < 190V at 230V nom. 
Input voltage < 90V at 110V nom. 

Unwind the power supply cable. 
Use power supply cable with the right 
diameter. 
Adjust Generator voltage. 

Interturn shortc. 

The current rises more than 15% 
during the welding. Shortcut of the 
fitting coil. 

Welding is faulty! 

Memory overflow 

Report memory is full up. 

Print reports or deactivate the memory 
control option. 

No complete electrical contact with 
the fitting. 

Check connection to the fitting. 

No contact

 

Fitting coil or welding cable is defect.  Use an other Fitting. 

Change welding cable. 

Summary of Contents for monomatic

Page 1: ...e G m b H Ka rl Br ge r St r 10 DE 36304 A lsfe ld T el 49 6631 9652 0 Fa x 49 6631 9652 52 System Welding Device PF monomatic PF Schwei technologie GmbH Karl Br ger Str 10 DE 36304 Alsfeld Tel 49 0 6...

Page 2: ...Rev 2004 001 GB 2 Rev 2004 001 GB...

Page 3: ...ontrols and Plugs 8 5 Power Connection 9 5 1 Generator suitability 10 6 Starting a welding process 10 6 1 Preparation 10 6 2 Welding with the FUSAMATIC Mode 12 7 Other Functions 14 7 1 Function menu 1...

Page 4: ...should be carried out more often During the maintenance the machine will be upgraded to the current technical state Additionally you get a 3 month function guarantee for the maintained device The main...

Page 5: ...er to an ambient temperature of 20 C 2 4 Technical data Technical Data Technische Daten Monomatic ISO 12176 2 Class Klassifizierung P2 3 U S1 F A M Input Voltage Eingangsspannung 230V AC 185V 300V Inp...

Page 6: ...Rev 2004 001 GB 6...

Page 7: ...ldren away Do not allow other people touch the device or cables keep them away from your working place 5 Store up your device safely Unused machines should be kept in a dry and locked room inaccessibl...

Page 8: ...Rev 2004 001 GB 8 4 Controls and Plugs 1 DISPLAY 2 START 3 STOP 7 6 5 4 4 Power Switch 5 Welding Cable 6 Cable Holder 7 Power Supply Cable...

Page 9: ...s shall not be used at 230V power supply and vice versa When operating on a electric distributor or the main power supply of nominal 230V a min 16 Amps slow fuse comprising a residual current operated...

Page 10: ...20 75 mm 2kW 90 160 mm 3 2kW 180 710mm 4 5kW mechanically controlled 5kW electronically controlled For generators with insufficient control performance or voltage control it has to be selected 3 3 5...

Page 11: ...input voltage In case of generator use check that the voltage is at about 240 260V at nominal 230V nominal 110V 120V 130V AC Line 3 shows the input frequency Line 4 indicates that no fitting in conne...

Page 12: ...elding time Line 3 shows the fitting type and welding voltage Line 4 shows error messages respectively You have to compare the shown parameters with the parameters stated on the fitting In the case th...

Page 13: ...r messages respectively The welding process will stop automatically when the actual time reaches the nominal time This will be indicated by two bleeps and the following message Act time 0200s Nom time...

Page 14: ...u item START short Moves the cursor upwards STOP short Moves the cursor downwards START 3 sec Selects the marked menu item STOP 3 sec Cancels the function menu 7 2 Adjusting the display contrast By se...

Page 15: ...the system configuration menu the display will show a list of language indicators GB SE ES The indicators stand for GB English SE Swedish ES Spanish IT Italian DK Danish PT Portuguese DE German FR Fr...

Page 16: ...Welding Terminal 4 7mm standard 1_0200_003 Welding Terminal 4 0mm standard 2_0200_003 Welding Terminal 4 7mm Fusamatic with detection tip 2_0200_004 Welding Terminal 4 0mm Fusamatic with detection ti...

Page 17: ...ature of transformer is too high Let the device cool down for about 45 min Emergency cut out Welding was interrupted by pressing the STOP key Welding is faulty Frequency error Input frequency out of w...

Page 18: ...tacts Use an other fitting Service The recommended service interval of 12 months or 200 working hours is exceeded The device has to be checked by an authorized service point The device is still usable...

Page 19: ...Rev 2004 001 GB 19 9 Conformity Declaration...

Page 20: ...Rev 2004 001 GB 20...

Page 21: ...Rev 2004 001 GB 21...

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